Cp packaging-line-visibility-and-productivity-suite-us

4/22/2018 1
Are you ready to flip the switch and
start turning data into action?
For today’s productivity
and tomorrow’s profitability
It’s easier than you think.
You can use one tool across your packaging
lines to help improve your bottom line.
VideojetConnect™ Packaging Line Visibility and Productivity Suite

4/22/2018 2
The challenge of packaging line productivity
There is usually a gap between what’s expected of you and the tools available to you
Front-line employees are focused
on hitting their daily targets for
getting product out the door
They have to deal with:
• Frequent product changeovers
• Equipment breakdowns
• Lines that are under-performing
And they are left to manage based on how
they “feel” the shift is going
Beyond day-to-day throughput,
management is also tasked with
improving production
They are tasked with:
• Identifying where improvements
can be made
• Making an iron-clad case that
more capacity is truly needed
But they often don’t have data available
and organized in a meaningful way to
effectively do either task

4/22/2018 3
You can’t improve what you can’t see -
measuring Overall Equipment Effectiveness (OEE)
What would an increase in OEE mean to your bottom line?
0 20 40 60 80 100
Quality
Performance
Availability
Total OEE Typical
Typical
Typical
Typical
Ideal
Ideal
Ideal
Ideal
Measuring OEE enables you to ID and
prioritize the TPM 6 Big Losses
1. Breakdowns (unplanned downtime)
2. Set-up and adjustments (changeovers)
3. Small stops (line jams)
4. Speed loss (equipment/operators not running to capacity)
5. Start-up losses (waste while equipment gets “tuned in”)
6. Process defects (scrap and rework)
Lean organizations are interested in driving OEE from "typical“
(60%) to “world class” (85%), but without actionable data, the ability
to drive improvements will always fall short

4/22/2018 4
So, why don’t you do this today?
× Large upfront
investment
× Challenging ROI
calculation
× Complex to configure
× Better suited for the
process side of the
plant
× Typically serves only a
very small set of plant
stakeholders
(e.g.: only QA)
× Laborious
× Inconsistent
× Inaccurate
× Challenging to create
and maintain process
discipline
Full Blown SCADA
Systems
Dedicated Purpose
Software
Manual Data Collection
Data collection options can be expensive, cumbersome and inaccurate

4/22/2018 5
Videojet printers can track:
• When finished goods are being produced
• When the packaging line is stopped
• What quantities are produced and in what
time frames
• Packaging line production rates
Using cloud connectivity, this data
can now be automatically gathered
and interpreted to help improve
your production
What if the solution was already in place?
Your Videojet printer provides an easier way to get actionable data

4/22/2018 6
With your input, data becomes insight
Automated printer
data
• Line status
• Production count
• Production rate
Your input
• Designate printers
on packaging lines
• Production targets
(rates or total)
• Production
schedules
• Downtime codes
• Throughput vs.
targets, with
projections
• OEE and
efficiency by:
– Line
– Production run
– Shift
• Downtime Paretos
Actionable insight
Add packaging line data to your schedules and targets to identify actions

4/22/2018 7
Leveraging Videojet equipment you already have installed, and with simple
setup, you can gain transparency into your packaging line operation that
helps you to increase production throughput and reduce operating costs
Minimized investment & simple set-up
Offered as cloud-based SaaS (Software as a
Service) and available at a low monthly price.
No installation or ongoing maintenance
required – just simple self-configuration to get
up and running
VideojetConnect™
Packaging Line Visibility and Productivity Suite
Manage your daily production
How will you make your number today?
See at-a-glance if your packaging lines are on
track to meet your production targets so you
can make adjustments for those that are
projected to fall short
Identify areas for improvement
Review multiple packaging line performance
metrics, over time, to spot lines that are
underperforming and dig into details related
to dips in productivity
Engage your workforce
Put easy-to-use tools in the hands of your
front-line operators to help them achieve daily
goals and lead the charge for continuous
improvement

4/22/2018 8
Minimized investment
and simple set-up
• Only 5 steps for configuration
• On-screen checklist walks you
through and displays your progress
• No hardware set-up and
configuration; your data source
(Videojet printer) is already there
Start using the system quickly
There is nothing to install – just sign-in and follow the configuration prompts

4/22/2018 9
Create a line and the system is live
Once initial step-up is complete, data can be collected and viewed
1 2
3
4
Name the line
Input run rates
Assign printer from a list of online units

4/22/2018 10
Continue configuration based on how
you want to see and compare data
• Track the production run of an individual
product and accommodate variations in
run rates (i.e. 8 oz. vs. 16 oz.)
• See how a shift is performing in real time
and be able to compare shift productivity
over user-configurable intervals
• Provide categories for downtime and
other key causes of availability loss such
as changeovers
Enter the data you need to help drive the data outputs you’re looking for
Minimized investment
and simple set-up

4/22/2018 11
Crucial data is readily available
exactly where it’s needed
Real-time performance data for an
individual packaging line showing:
• Progress toward production targets
• OEE
• Throughput
• Downtime
Available on a variety of mobile or
stationary Internet-enabled devices
Provide front-line personnel with the information they need to accomplish their goals
Engage your
workforce

4/22/2018 12
Simple and quick interactions can yield a rich data set
Easily navigated, prompts help users to:
• Pick the product being run from the menu
• Input how many are planned for the run
Engage your
workforce
Operator dashboards indicate:
• A downtime event, prompting for a code
• Assigned values from a predefined list
• Duration of an event
Ease of use = employee buy in

4/22/2018 13
Start at the plant level
Full plant performance
vs. historical norms
Performance for each of
your packaging lines
Displays which lines are on-
schedule or behind in meeting
their production targets
Manage Your Daily
Production
Plant-level view let’s you know how you are doing and where you may need to focus
Identifies which lines are running
below their historical norms

4/22/2018 14
Know if a line/product might come up short; make adjustments to help hit your targets
Current status vs. shift/run target
with projections both at present
and at best rate
View OEE by hour broken down
into Availability, Performance
and Quality
Compare line throughput on an
hourly basis
View what’s creating unplanned
downtime for that shift/day
Drill down to an individual line that
may need your attention
Manage Your daily
production

4/22/2018 15
VideojetConnect™ Remote Service for visibility,
expertise to help keep your printers running
Manage Your daily
production
Be the first to know, first to react and first to recover for printer-related availability issues
• Dashboards (viewable on mobile and
stationary devices) show current-state,
settings, readings and historical printer
performance detail
• Mobile alerts on potential printer issues
are configurable based on user needs and
preferences
• Data is viewable by plant and/or Videojet
support personnel
• Remote support sessions are available to
plant personnel (with granted access) for
live configuration changes

4/22/2018 16
• Chose your report category
• OEE
• Performance
• Downtime
• 6 sets of filters to enable you to
view the precise data you need
to analyze
Track multiple indicators
over time
You identify that OEE is trending downward plant-wide– now what?
Identify areas for
improvement

4/22/2018 17
Identify areas for
ImprovementContinue to drill down
Line 4 appears to be the culprit, but what is the issue?

4/22/2018 18
It’s an Availability issue, but what’s the root cause?
Identify areas for
improvementView just the data for line 4

4/22/2018 19
Pull up the downtime report
for line 4
Identify areas for
Improvement
The conveyor on line 4 requires corrective action

4/22/2018 20
Are you ready to flip the
switch and start turning
data into action?
VideojetConnect™
• Minimized investment and simple set-up
• Identify areas for improving efficiency and throughput across your lines
• Tools to better manage daily production and help you adjust to hit targets
• Empower and engage employees for short-term and continuous improvement

Cp packaging-line-visibility-and-productivity-suite-us

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