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This document is a report on an industrial training completed at Karnaphuli Knit Wear Ltd. It provides an overview of the company's operations, including its organizational structure, manpower, machinery, raw materials, production planning processes, quality assurance systems, maintenance procedures, utilities, inventory control, knitting, dyeing, finishing and marketing activities. Karnaphuli Knit Wear Ltd. is a dyeing fabric manufacturer and exporter with an annual turnover of 60-80 million taka. It has state-of-the-art knitting, dyeing and finishing machinery from countries like Japan, Taiwan, UK and USA. The production is controlled by skilled workers and finishes are well-branded for international buyers
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L. Yazhventhan has over 10 years of experience as a technician in FMCG companies in India and Dubai. He currently resides in Pondicherry, India and is seeking a responsible position to further develop his knowledge and skills. Some of his responsibilities have included maintenance of mechanical equipment, attending to breakdowns, preventative maintenance, and overseeing conveyor systems, annealing lehrs, and packaging machinery. He has a diploma in mechanical engineering and skills in computer applications.
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Jabed Ahmed is a mechanical engineer with over 7 years of experience in production planning and control. He is currently working as an Assistant Manager at Vidhyut Auto Industries, where he is responsible for production activities in the press shop and ensuring plan vs production targets are met. Previously, he has worked at Five Ess Precision Component and Airlink Engineers in roles with increasing responsibility. He is proficient in implementing quality management systems, lean manufacturing techniques, and equipment maintenance.
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The document provides details about an industrial training report submitted by Shivkumar Kashinath S Jayadhar at Prabhulingeshwar Sugars and Chemicals Ltd in Jamkhandi, Karnataka, India from June 10th to July 9th 2016. The report covers the trainee's investigation of various transducers used to monitor key process parameters like pressure, temperature, flow, level, Brix, pH, etc. at the sugar factory. It provides working principles, diagrams, specifications and advantages/disadvantages of different pressure measurement instruments like Bourdon tube gauges, diaphragm gauges, capsule gauges and bellows gauges.
Internship report on merchandising activities of lyric garments ltd.
1. Lyric Garments is a garment manufacturing company located in Bangladesh that employs over 4,500 people. It exports 100% of its knitwear and sweater products to markets in Europe.
2. As a merchandiser, the internship focused on understanding the importance of merchandising and marketing activities for Lyric Garments' export success. This includes maintaining strong relationships with buyers and suppliers.
3. Ready-made garments are a major export sector and driver of Bangladesh's economy. Lyric Garments aims to contribute to the country's industrialization and economic development through foreign investment and job creation in its garment production.
Application of Industrial Engineering in Garments Industry
The document provides an overview of industrial engineering techniques and activities for a garment industry training program. It discusses key industrial engineering concepts like method study, time study, work measurement, value analysis, production planning and control, inventory control, job evaluation, and ergonomics. It also outlines specific industrial engineering activities that will be covered, including new style analysis, size set making, line feeding, changeover processes, capacity checks, bottleneck identification, line balancing, and production studies. The overall goal is to introduce industrial engineering techniques to improve productivity, eliminate waste, and optimize resource utilization in the garments industry.
Fashion industry internship and training
The document is an internship report submitted by Rahul Hela for their Master's degree in Fashion Management. It summarizes Rahul's internship as a Business Development Executive for Avologi InfoTech Private Ltd, a fashion sales and marketing firm in Kolkata. The report describes Avologi's services, Rahul's responsibilities in direct marketing, and analyzes Avologi's marketing strategy for their client Monohar Textiles. It also includes a SWOT analysis of Avologi and what Rahul learned from the project experience.
Internship report presentation at square fashion ltd by md.shariful islam im...
Internship report presentation at square fashion ltd by md.shariful islam im...MD.SHARIFUL ISLAM IMAN
This document provides information about Square Fashion Limited, a leading garment manufacturer in Bangladesh. It discusses the company's production process, including fabric inspection, washing and dyeing, cutting, numbering, printing, embroidery, and work study techniques. It also provides details on the company's profile, suppliers, products, capacity and markets. The purpose of the internship that informed this report was to understand the management and technical processes of the apparel industry.Internship Report on Garments Merchandising
Internship Report On MERCHANDISING IN GARMENTS INDUSTRY. Hope it will be help for everyone. Thank you very much.
An Internship report on Concorde Garments Group
An Internship Report on ‘Concorde Garments Group’
and topic “How to run an Export Oriented RMG factory and why worker unrest happening in Bangladesh”
Application of industrial engineering in garments sewing floor
Rakibul hasan
B,Com(Hon's), M,Com. Management.
Training on IE From BGMEA Under (SEIP) Project
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Apparel Internship
The document outlines an apparel internship project at Richa Global Exports Pvt. Ltd. in Gurgaon. It includes details about the company such as its product range, esteemed customers, and production capacity. It then describes two projects to be completed as part of the internship - a study of wastage estimation and control measures across departments, and identifying quality checkpoints and proposing improvements to the existing quality control system. Recommendations are provided to develop a comprehensive waste management system and handle specific operational wastes.
Industrial Training Report: Ozone pharmaceuticals
The document is a training report submitted by Bipul Deka detailing his four week industrial training at Ozone Pharmaceuticals Ltd in Guwahati, India. It includes an introduction to Ozone Pharmaceuticals describing its founding, mission, and various divisions. It then describes the key production sections at Ozone including tablet manufacturing processes, equipment used, and coating methods. The report provides an overview of Bipul Deka's training and observations at Ozone Pharmaceuticals' production facilities.
Garment manufacturing process from fabric to poduct
This was one of my internship project which i done in SIYARAM'S in Gujarat. This is all about the process wch going in the factory from raw materials to the finished goods After a conformed order. Hope this will be helpful.
Internship report
The document provides information about the internship of Sajjad Ashraf at Kay & Emms, including dedications, acknowledgements, and an abstract. It then discusses various aspects of Kay & Emms' operations, including merchandising, production planning and control (PPC), industrial engineering (IE), work study, standard minute value (SMV), time study, line balancing, and efficiency. The key areas covered are the types of merchandising, responsibilities of merchandisers, sampling processes, costing methodology, benefits of PPC, functions of IE, concepts of work study, SMV, and how efficiency is calculated.
Study on garments buying house merchandising
The document summarizes a study conducted on garment buying houses and merchandising. It includes:
1) An introduction outlining the purpose and scope of the study, which examines the working procedures of buying houses and the roles of merchandisers.
2) Details of the activities and organizational structure of typical buying houses, including order placement, execution, and the workflows involved.
3) An exploration of the various requirements for executing orders, such as order sheets, samples, lab tests, terms, audits, and commercial documents.
4) An overview of the functions of buying house merchandisers, including order execution, costing, sampling, and document submission.
In under 3
Garment costing
The document discusses the variable costs involved in garment costing, including fabric consumption, fabric cost, accessories cost, and various charges. It provides formulas to calculate fabric consumption based on length, width, GSM, and wastage. It also includes examples calculating consumption for different styles. The document further discusses fabric cost factors like yarn cost and type, knitting charges, dyeing charges, finishes, and other costs. It provides information on wastage distribution and relationships between fabric count and GSM.
Summer internship project report
This document provides information about a marketing research project conducted by Manish Ranjan Singh for his MBA degree, focusing on the neuromuscular blocker cisatracurium. It includes certificates of completion, originality, and from the company where the research was conducted. The research was conducted at Abbott India Ltd. to understand customer preferences for neuromuscular blockers and develop a medical positioning for the product cisatracurium in the Indian market.
Slideshare Powerpoint presentation
Art is a creative expression that stimulates the senses or imagination according to Felicity Hampel. Picasso believed that every child is an artist but growing up can stop that creativity. Aristotle defined art as anything requiring a maker and not being able to create itself.
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Human Resource Management Vs. Industrial/Employee Relations
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INDUSTRIAL TRAINING REPORT AT PRABHULINGESHWAR SUGARS
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Internship report on merchandising activities of lyric garments ltd.
Internship report on merchandising activities of lyric garments ltd.
Application of Industrial Engineering in Garments Industry
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Internship report presentation at square fashion ltd by md.shariful islam im...
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Application of industrial engineering in garments sewing floor
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Garment manufacturing process from fabric to poduct
Garment manufacturing process from fabric to poduct
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Cd-interne
The document is a report on an industrial training completed at Karnaphuli Knit Wear Ltd. It includes sections on the company background, organizational structure, manpower management, machinery, raw materials, production planning, quality assurance, maintenance, utilities, inventory control, knitting, dyeing, finishing, and marketing activities. The trainee conducted the training to gain practical knowledge on dyeing production, finishing, and knitting fabric production in accordance with their degree program requirements.
Textile Internship Report (Part-1)
The document is a letter of transmittal from Md. Shaidur Rahman submitting his internship report on Industrial Attachment at Fakir Apparels Limited. It provides an overview of the company's operations, including that it is a composite knit garments manufacturer and exporter with annual turnover of $30 million. It also mentions that the 8-week internship experience will help facilitate their future career.
The letter is accompanied by declarations signed by Rahman and two others, certifying that the report was prepared under supervision and contains no plagiarized content. It is also certified by their faculty supervisor Saiful Islam Tanvir.
Industrial trainning Keya knitting composite
This document provides an overview of The Delta Composite Knitting Industries Ltd. factory. Some key details include:
- The factory has over 4,500 employees and produces knit apparel for customers in countries like the US, Germany, Spain, and others.
- It aims to be a market leader in knit garments and focuses on sourcing quality materials and delivering quality products.
- The factory provides benefits like daycare, medical care, and a safe working environment to employees.
- It has certifications and modern machinery to efficiently produce a variety of knit fabrics and garments within a 60 day lead time.
Industrial attachment of niagara textile ltd
The document provides information about Niagara Textiles Limited, a knit composite factory located in Bangladesh. It details the factory's profile, products, staffing, quality policies, strengths, welfare facilities, philosophy, values, and compliance practices. Key points include that it is a 100% export-oriented knit garment factory with knitting, dyeing, finishing and sewing units. It has over 5000 employees and produces items like t-shirts, polo shirts, and other men's, women's and kids' knitwear.
Textile internship report
This document provides details about the internship of Noorul Islam Saiful at Crystal Composite Ltd, including:
1) An introduction to Crystal Composite Ltd and overview of its facilities and production capacities.
2) Details about the different departments within the company including knitting, dyeing, finishing, garments production, and support functions.
3) The first chapter focuses on the knitting section and provides definitions and classifications of knitting, descriptions of knitting structures and processes, and specifics of Crystal Composite Ltd's knitting operations.
Industrial attachment of knit concern limited (kcl)
The document provides details about an industrial training program at Knit Concern Limited (KCL), a knit composite industry in Bangladesh. It includes information about KCL such as its establishment year, location, departments, achievements, and history. Key details are provided on KCL's knitting, knit dyeing, and back sewing machines. In total, it outlines the industrial training placement and provides an overview of KCL's operations.
Padma PolyCotton Knit Fabrics Ltd, Dhaka
Padma PolyCotton Knit Fabrics Limited is a knit composite mill located in Dhaka, Bangladesh that produces knitted fabrics and garments for export. The mill uses various types of yarn, including cotton, polyester, viscose and their blends, as its raw materials. Padma PolyCotton aims to be a preferred sourcing partner for high quality fabrics and clothing through utilizing advanced technology and developing local human resources.
Indistrial attachment of micro fibre Group
Micro Fiber Ltd. is a knit composite textile mill located in Ramarbagh, Narayangonj, Bangladesh. The mill has several departments including knitting, dyeing, printing, finishing, and garments. It processes materials like cotton, polyester-cotton blends, and melange yarns to produce gray and dyed knitted fabrics. The mill has over 5,000 employees and manufactures around 8,000 kg of gray fabric and 22-24 tons of dyed fabric per day. The report provides details on the mill's operations, management systems, raw materials, production processes, quality control, and other functions.
Industrial attachment of micro fibre ltd
The document discusses an industrial training report for Micro Fibre Ltd, a textile company. It includes sections on project description, manpower management, machine description, raw materials, production planning and processes, quality assurance, maintenance, utilities, inventory control, cost analysis, and marketing. The report provides details on the company's facilities, departments, products, manufacturing processes, quality standards, and other operational aspects.
Industrial project
The knitting section has 20 circular knitting machines of different diameters and gauges from different brands like Pailung and Liskey. The machines can produce different knit fabrics like single jersey, 1x1 rib etc with a total daily capacity of around 6,000 kg.
Internship report of Turag Garments & Hosiery Mills Ltd.
This document provides information about the author's 3-month internship at Turag Garments & Hosiery Mills Ltd. It includes an acknowledgement, executive summary, table of contents, and initial chapters covering the company's history and overview, organizational structure, machine descriptions, raw materials, and utility services. The author observed various production departments and aims to provide insights into Turag's high-quality garment manufacturing processes and its ability to fulfill special requirements from international buyers.
Internship Report on Masco Group
The document provides details about Sudhan Halder's internship report at Masco Group. It includes an acknowledgement, table of contents, and introduction to Masco Group which discusses the company's history, profile, management, locations, nature of projects, quality certifications, buyers, export countries, and factory features regarding social compliance. The report appears to provide information gathered during Sudhan Halder's internship at Masco Group across various production departments including knitting, dyeing, cutting, printing, embroidery, sewing, finishing, sample, commercial, and merchandising.
Attachment
This document provides information about Esquire Knit Composite Ltd (EKCL), a vertically integrated knit composite factory in Bangladesh. It details EKCL's history, founders, facilities, production capacity, and organizational structure. EKCL has various departments including yarn dyeing, knitting, fabric dyeing, printing, sewing, and finishing. It employs over 6,800 people and has a monthly garment production capacity of over 3 million pieces.
Industrial_Internship_Report_of_Opex_and.docx
The document provides information about an industrial internship report on Opex and Sinha Textile Group in Bangladesh. It discusses the textile and garment sector in Bangladesh and provides an overview of the Opex and Sinha Textile Group, which has spinning, weaving, dyeing and garment manufacturing divisions across several factories. It also lists the buyers and factory location of the company and outlines the structure and contents of the industrial internship report.
Industrial Attachment of Norban Comtex Ltd.
The knitting section has 33 machines including 17 circular knitting machines and 16 flat knitting machines from brands like Pailung and Liskey. The circular machines range from 34 to 42 inches in diameter and produce single jersey, rib, fleece, and heavy jersey fabrics at capacities of 120 to 350 kg per day.
INTERNSHIP REPORT ON KEYA KNIT COMPOSITE LTD.
This internship report summarizes Md. Anoarul Haque Hera's internship at Keya Knit Composite Ltd., a private export-focused RMG company in Bangladesh. The report describes the company's profile and production process, which involves knitting, dyeing, cutting, sewing, finishing, and merchandising departments. It also discusses the roles and responsibilities of merchandisers and the objectives and quality control processes used by Keya Knit to ensure high quality products and meet customer requirements. The intern concludes that the experience provided valuable practical learning about textile production techniques and factory management systems.
Arvind ltd - textile internship report ( denim division)
This document provides information about Mahima Arora's textile internship at Arvind Limited's Denim Division from 2016-2020. It discusses the objectives of the internship, which were to understand processes like spinning, weaving, dyeing, printing, and quality testing. It also provides details about Arvind Limited, including its vision, production process flow, profile of the denim department, major customers, and an overview of the spinning section where processes like blowroom, carding and spinning are described.
Industrial attachment of University Of South Asia( Batch Day 21st )
The factory has a knitting section that produces various knit fabrics like single jersey, interlock, pique polo, viscose, lycra, nylon, polyester, and rib fabrics. It uses quality yarns and has a production capacity of 12,000 kg of fabrics per day. The knitting section houses various circular, flatbed, and auto stripe knitting machines from brands like Pailung and Fukuhara. It produces fabrics in yarn counts ranging from 16-42 and in various fiber types to meet customer demands.
Comparative Study on The Barriers of Compliance Procedures of Small Medium La...
This document is a report on a comparative study of compliance barriers for small, medium, and large ready-made garment (RMG) industries in Bangladesh. It was submitted by three students to fulfill the requirements for a Bachelor of Science degree in Textile Engineering. The report examines compliance procedures regarding labor organization, child labor, forced labor, discrimination, working hours and leave, wages and bonuses, health and safety, workplace conditions, the environment, and anti-corruption measures. Barriers to compliance are compared between small, medium, and large factories. The goal is to improve factory activities and working conditions through stronger compliance with international standards and codes of conduct.
INDUSTRIAL ATTACHMENT OF rupa fabrics ltd.
This document provides information about an industrial internship at Rupa Fabrics Ltd, a knit dyeing and finishing company in Bangladesh. It includes:
1. An overview of the company's profile, production capacity and certifications. Rupa Fabrics produces basic t-shirts, sweaters and knit fabrics for export.
2. Details on the production processes used, including knitting, dyeing, finishing and garment manufacturing. Knitting is done on circular and flatbed machines in various gauges. Dyeing and finishing include processes like batching, laboratory testing, knit dyeing, and finishing.
3. Descriptions of the management structure and responsibilities of roles like the general manager
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Industrial attachment of knit concern limited (kcl)
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Industrial attachment of University Of South Asia( Batch Day 21st )
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Md. ahad khan
MD. Ahad Khan, a student at Daffodil International University studying Textile Engineering with ID 103-23-2272, successfully completed an industrial training course in Apparel Manufacturing from September 22 to November 22, 2013 at Padma PolycottonKnit Fabrics Ltd. in Dhaka, Bangladesh, as certified by Fazlul Halim, Head of Merchandising.
Writing 2 template (1)
This document contains 8 paragraphs that each discuss a different topic and leave a blank for the writer to fill in. The topics covered include health, culture, technology, environment, physical fitness, media, security, and education. For each topic, the paragraph provides context around its importance and how the blank could relate to positively influencing or contributing to that topic area.
Speaking topic
The speaker discusses a speech their principal delivered on global warming. The principal described the causes of global warming like pollution from cutting trees, industries, and vehicles. He also explained the effects, like rising sea levels, changing climate patterns, and increased diseases. The speech was eye-opening and motivated the speaker to reduce plastic use and accept recycled materials.
Cue cards 2014
This document discusses several topics that the person was asked to talk about:
1) A law banning smoking in public places to protect public health.
2) An instance where the person helped a classmate in need by giving them money for books.
3) Their favorite movie, Baghban, about disrespectful children and the importance of caring for parents.
4) Historical places like the Golden Temple in Amritsar, known for its beauty and religious significance.
5) Famous people they admire, like Dr. A.P.J. Abdul Kalam for rising from poverty to become president.
Commonly used-words-in-ielts-listening-test11
This document lists the 1200 most commonly repeated words in IELTS Listening Tests. It is organized into categories including days/months, money, subjects, studying, marketing, health, nature, environment, animals, plants, continents, countries, languages, architecture, homes, cities, workplaces, ratings, hobbies, sports, shapes, measurement, transportation, vehicles, weather, places, equipment, arts/media, materials, jobs, colors, expressions, and other miscellaneous words. Having this vocabulary is useful for preparing for the IELTS Listening section.
Front page for assignment
This document is a 3 sentence assignment summary for a course on Apparel Wash & Finishing. It was submitted by Md. Ahad Khan to his professor Engr. Md. Mashiur Rahman Khan on May 8, 2015 for a class with the course code AWF-514 on garments dyeing techniques. The assignment explores dyeing techniques for garments.
Assignment on garments....
The document provides an intensive report on the garments industry in Bangladesh. It discusses the industry's growth over the past 25 years from a negligible sector to a $6 billion industry that employs over 1 million people. The garments industry has significantly contributed to Bangladesh's economic growth and development by making up around 75% of total export earnings and 13% of GDP. However, the industry also faces challenges such as safety issues, reliance on foreign markets, and vulnerability to external economic shocks. Moving forward, the report recommends further developing the industry through market and product diversification to reduce risks.
Water
Water pollution is a serious issue caused by various human and natural sources. Excess fertilizer and other pollutants are causing large algae blooms in lakes. The main sources of pollution are point sources like factories and non-point sources like agricultural runoff. While industries and agriculture are major contributors, domestic waste and individual behaviors also significantly impact water quality. Proper wastewater treatment can remove many pollutants but emerging contaminants like pharmaceuticals remain a concern. Preventing pollution requires conservation, responsible chemical use, and maintaining stormwater infrastructure. Addressing water issues will require awareness, education, sustainable practices, and global cooperation.
Printing
Screen printing and digital printing are two common textile printing methods. Screen printing uses a woven mesh screen to support an ink-blocking stencil and applies ink through the open areas of the screen onto the fabric below. Digital printing uses inkjet printing technology to place micro-sized ink droplets onto fabric directly from a computer design file. Both methods allow for localized color application and flexible designs, while digital printing enables very small minimum runs due to not requiring prepared screens. Key factors in choosing a printing method include design requirements, cost, minimum order quantities, and the desired finish.
Digital printing
Digital textile printing involves printing designs directly onto fabric from a computer without additional steps. It can print any design onto fabrics like cotton, polyester, and silk. The fabrics must be pre-treated to hold the ink better and achieve high quality. Common inks used are acid, disperse, and reactive inks for different fiber types. The printing process involves pre-treatment, design modification, printing with a digital textile printer, and finishing steps like steaming.
dyeing
This document provides an overview of garment dyeing, including its definition, benefits, popularity, and basic processes. Some key points:
- Garment dyeing involves dyeing fully assembled garments and provides benefits like quick response to fashion trends and improved inventory control.
- It is defined as dyeing cut and sewn garments, knitted fabrics, woven fabrics, or mixed fabrics.
- The popularity of garment dyeing is increasing globally due to its lower costs and faster production times compared to traditional fabric dyeing methods.
- The basic process involves pretreating garments, dyeing them using direct or reactive dyes, washing to fix the dyes, and applying soften
tie dyeing
Tie dye is a technique for dyeing fabrics that results in interesting colorful patterns by crumpling, pleating, or folding fabric and tying it with string. Common fabrics used are cotton t-shirts, silk scarves, bed sheets, and clothing. The document describes several tie dye techniques including making stripes by rolling the fabric and tying loops, spirals by folding the fabric around a central point, dots by tying small pinched sections, floral dots by grouping pinched sections, and the accordion fold technique. The easiest method is crumpling the fabric randomly and wrapping strings all over it without following a pattern.
Sampling .presentration
This presentation summarizes a study on sampling procedures for a garments industry. It introduces the presenters and their program of study, and identifies their thesis supervisor. It then discusses the importance of samples in attracting buyers and different types of samples including fit samples, photo shoot samples, and pre-production samples. Specific sample-making procedures for buyers like H&M, Prenatal, Kappa, and CNA are outlined. Common stages like fit samples, second fit samples, and pre-production samples are also described. The presentation concludes that sampling is critical to the garment industry and controlling quality at the sample development stage.
Starting sampling.....
This document discusses garment sampling for a garments industry. It covers the importance of sampling in securing orders from buyers and outlines the sampling process. Key points include:
- Sampling allows buyers to assess quality and production capabilities before placing large orders. Different sample types serve different purposes throughout the process.
- There are many steps in the sampling process from initial prototype samples to size samples to shipment samples. Samples must meet buyer specifications.
- The document outlines the sampling workflow and types of samples including proto, salesman, size, and wash samples. It also discusses related processes like patternmaking, cutting, and sewing.
- An example of H&M's t-shirt sample making procedure is provided
Sampling cover (1).....
This document is the thesis declaration for a study on sampling in the garments industry. It includes the student researchers' declaration that the work is original, as well as signatures from the researchers and their supervisor certifying the declaration is correct. The abstract provides a high-level overview of the importance of sampling in the garments industry and the role of sampling departments. Samples are developed and tested before bulk production to attract buyers and ensure quality. The table of contents outlines the structure of the thesis, which will cover topics like the sampling process, different types of samples, and sampling procedures for specific buyers and garments.
Sampling.....
This document is a project report submitted by three students - Md. Ahad Khan, Muhammad Abdullah Al - Mamun, and Mostafizur Rahman - from the Department of Textile Engineering at Daffodil International University on studying sampling at a garments industry. The project was supervised by Dr. Md. Mahbubul Haque and co-supervised by Md. Mominur Rahman from the same department and university.
Body karnaphuli-report for interne
Karnaphuli Knit Wear Ltd is a knit composite factory located in Dhaka, Bangladesh. It has 750 employees and produces knit fabrics and garments for export. The factory has 62 knitting machines, 26 dyeing and finishing machines, and over 800 sewing machines. It produces a variety of knit fabrics including single jersey, pique, interlock and fleece. Raw materials include grey fabric, dyes, chemicals and sewing thread. Production follows steps of fabric inspection, batching, pretreatment, dyeing, drying, slitting, compacting and inspection before packing and delivery. Planning involves analyzing orders, scheduling knitting, dyeing, cutting, printing, embroidery, sewing, finishing
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Speaker: Deepak Mahto, Founder of DataCloudGaze Consulting
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Cover karnaphuli-Interne report
- 1. Report On Industrial Training AT KARNAPHULI KNIT WEAR LTD. Course code – TE-410) Academic Supervisor MD. MominurRahman Lecturer, Dept. of Textile Engineering Faculty of Science & Information Technology Submitted By: Muhammad Abdullah Al-Mamun – 103-23-2271 Faculty of Science & Information Technology Program: B.Sc in Textile Engineering Department Of Textile Engineering Date of Submission:11/12/2013 i
- 2. Declaration I thereby declare that this has been done by us under take supervision of Md. MominurRahman, Lecturer, Daffodil International University, I also declare that neither this industrial attachment nor any part thereof has been submitted else here for award of any degree. SUPERVISED BY Md.MominurRahman Lecturer Department of TE Daffodil International University Md. Golam Kibria IE Incharge KARNAPHULI KNIT WEAR LTD. Muhammad Abdullah Al-Mamun ID: 103-23-2271 ii
- 3. ACKNOWLEDGEMENT All pleasure goes to the Almighty Allah to give me strength and ability to complete my project. It was a great opportunity for me to complete the attachment. I feel grateful to my academic supervisor Md. MominurRahman, Lecturer, Department of Textile Engineering, Faculty of Science and Information Technology, Daffodil international University him continuously guiding us about the development and preparation this report. he has enriched me with sharing necessary theoretical and practical ideas and supervised me to complete this report on time. I also wish to express my gratitude to Prof Dr. S.M. MahbubulHaqueMajumder, Dean, Faculty of Science and Information Technology, Daffodil international University for his continuous guidance to prepare this report. I would like to express my thanks to Prof. Dr. Md. MahbubulHaque, Head, Department of Textile Engineering, Faculty of Science and Information Technology, Daffodil international University for his kind help to finish my report. I am highly indebted to the authority of Karnaphuli Knit Wear Ltd, for allowing me to do a substantial part of the experiment work in their dyeing lab. Without their support I could not be able to finish the project. Especially I am thankful to Md. Gola Kibria (TE Incharge) without his permission no work could be done at the factory. Finally I wish to avail Myself of this opportunity, express a sense of gratitude and love to my beloved parents and my friends for their mental support, strength, help and everything. iii
- 4. Executive Summary The internationally recognized buyers or clients are looking for those countries for producing their industrial products where different types of mills have established as a one stop source for the global market, satisfy and meet customer’s expectation by developing and providing products and services on time, which offer value in terms of Quality, Price, Safety & Environmental impact. And also assure complete compliance with international quality standards and also to provide the employees internationally acceptable working condition/standards. In Bangladesh, there are different types of Textile Industry those are producing high quality textile and product Karnaphuli Knit Wear Ltd. is one of them. Karnaphuli Knit Wear Ltd. is Dyeing fabric Manufacturer & Exporter, having all state of the art facilities with annual turnover Tk. 60,00000 to 80,00000 They have Different types of Knitting, Dyeing and Finishing machines supplied by mostly Japan, Taiwan, U.K, USA, Singapore, etc. which are very latest. It has high production rate finished garments are produced per day. The production is controlled by skill persons. All of the decision makers of production sector in Karnaphuli Knit Wear Ltd. are not textiles graduates. Finishing are well branded. They produce their product for their buyer and client those are coming from international market like U.K, Ireland, France, Germany, Belgium, and Spain. They follow all the system for their machines maintenance so production cannot hamper. In this report, I have tried to give some information about Karnaphuli Knit Wear Ltd. and I have observed that Karnaphuli Knit Wear Ltd. produce high quality dyeing fabric and fulfill the special requirements from the different types of buyers by according different internationally recommended standard method. iv
- 5. Table of Contents Declaration 2 Acknowledgement 3 Executive summary 4 Table of Contents 5-7 Chapter- I PROJECT DESCRIPTION 1.1 Introduction 2 1.2 General Information About Factory 3-4 CHAPTER – II MAN POWER MANAGEMENT 2.1Organizational Structure 6 2.2Man Power 7 2.3 Management System 7 2.4 Function of Karnaphuli Knit Wear Ltd. 8 v
- 6. CHAPTER – III MACHINE DESCRIPTION 3.1 List of machinery 10-12 3.2 Machine Specification 13 3.3 Some important sewing machine specification 13-15 CHAPTER – IV RAW MATERIALS 4.1 Raw Material 17 4.2Names & Sources 17 4.3Raw Materials 18 4.4 Accessories store source 19 4.5 Engineering Store source 20 CHAPTER – V PRODUCTION PLANNING SEQUENCE& OPERATIONS 5.1 Production flow chart 22 5.2 Garments Sectors 23-26 5.3 Flow chart of production planning 26-29 5.4 Sequence & Operation 30 5.5 Organ gram of sample department 31 5.6 Sequence of product development 32-33 5.7 Specification for garments given by Buyer (Garments Details) 34-35 5.8 Cutting Section 36-39 vi
- 7. CHAPTER – VI QUALITY ASSURANCE 6.1 Q.C Department 41-42 6.2 Faults found in QC Department 42 6.3 Quality Assurance System 43-44 CHAPTER – VII MAINTENANCE 7.1 Maintenance of Machinery 46 7.2 Maintenance Tools& Their Equipment 46-47 7.3 Boiler Machine Maintenance Schedule 47-49 CHAPTER – VIII UTILITY 8.1 Power and Utility 51 CHAPTER – IX STORE & INVENTORY CONTROL 9.1 Inventory system for Raw material 53-56 CHAPTER – X KNITTING SECTION 10.1 Organogram of Knitting vii 58-60
- 8. 10.2 Process Flowchart for Knitting 61 10.3 Category of Weft or Circular Knitting 61-63 10.4 Terms of Knitting 63-65 CHAPTER-XI DYEING SECTION 11.1. Organogram of Dyeing 67 11.2. Flow Chart for Dyeing 68 11.3. M/C Specification 68-72 11.4. Batch Management 73 11.5 Function or Purpose of Batch Section 73 CHAPTER-XII FINISHING SECTION 12.1. What is finishing 75 12.2. Object of finishing 75-76 CHAPTER – XIII MARKETING ACTIVITIES (MERCHANDISING) 13.1 Manpower 78-79 13.2 Duties & Responsibilities of Marketing Officer 79 viii
- 9. CHAPTER - XIV CONCLUSION 14.1 CONCLUSION ix 81