The document is an acknowledgement and abstract for an internship report. It thanks various individuals and organizations that supported the author's 10-week internship at NP Leakless (M) Sdn Bhd from June 29 to September 4, 2015. The internship provided valuable work experience in the maintenance department. The abstract notes that the training's objectives were to expose students to real-world engineering and develop practical skills to complement their theoretical studies. Key activities included inspecting and servicing machines, grinding metal dies, and assisting with gasket production processes.

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ACKNOWLEDGEMENT
First of all praise to Allah for 10 weeks I undergo my internship that begins on 29 June
2015 until 4 September 2015 successfully without any problem and I finally managed to
complete my industrial training report.
A special thanks to Mr. Lee Soo Kiat, Administrative Manager of NP Leakless (M) Sdn.
Bhd. and also my supervisor for giving me the opportunity to complete my engineering industrial
training at the company. I would like also to thanks Ms. Chan for the guidance and be caring
since the first day I came in until the last day of internship. Special thanks also go to Mr. Tiong,
Head of Maintenance Department and Mr. Zuwari his technician for provided the necessary ideas
and steps which offers a professional working experience which allow me to utilize my education
skills while gaining valuable working experience. Besides, I would like to thanks to all staff at
NP Leakless (M) Sdn Bhd for made my 10 weeks of training time very valuable.
I also want to thanks to my internship fellow, Mohd Hafiz from International Islamic
University Malaysia and Ehsan Bairuni from Industrial Practical Institute, who always help
during my internship program and sometimes train me with something new knowledge that
strongly related to the mechanical engineering. I am very sure that all this valuable knowledge
that I got from the whole program are important for me in developing myself skills and softskills.
Besides that, it also will give me a lot of advantage maybe during my final year project or after I
have graduated.
Lastly, I would like to thanks to my parents and friends for their supporting me during the
internship time.

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ABSTRACT
Engineering industrial training is a course that entitled all students to have their training in
their chosen industry. The period given to all students to finish their industrial training are 10
weeks which starting from 29 June, 2015 until 4 September 9, 2015. This training objective are to
exposed students regarding the real life of engineering field in industry and also to develop
student skills practically as their studies for 3 years in classes theoretically. During the 10 weeks
all student works will be assessed every weeks by industry supervisor and then once again will be
assessed by university supervisor usually at week 7 and week 8.
I have my industrial training at NP Leakless (M) Sdn. Bhd. Located in industry regional
area Mergong, Alor Setar. This company run different type of gasket production from a simple
gasket and now have been advance forward in producing Original Equipment Manufacturer
(OEM) for motorcycle and automobile corporations. Besides be a supplier for the local
automobile and motorcycle corporations they also become a major export supplier for Indonesia,
Thailand, Philipines, Pakistan, and Vietnam.
In NP Leakless I was placed in maintenance department. In this department I will learn a
lot about machine that have in this company. It is maintenance job to assure that all machine in
the company are run in good condition and if there anything happen to the machine maintenance
will be repair the machine. Throughout the whole weeks I can get to learn in servicing machine,
repairing machine, disassemble machine parts, run machine, refill lubricant oil, pump grease and
others that related to maintenance works.

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TABLE OF CONTENTS
Page
ACKNOWLEDGEMENT i
TABLE OF CONTENT ii
LIST OF TABLES iii
LIST OF FIGURES iv
CHAPTER 1 COMPANY PROFILE
1.1 COMPANY PROFILE 1
1.2 ORGANIZATION CHART OF THE COMPANY 6
CHAPTER 2: SUMMARIES OF DUTIES
2.1.1 INTRODUCTION 7
2.2 NP LEAKLESS PRODUCTION FLOW CHART OF GASKET 8
2.2.1 INCOMING RAW MATERIALS 8
2.2.2 SHEARING INTO REQUIRED SIZE 8
2.2.3 DIE SETUP 9
2.2.4 QUALITY CHECKING 10
2.2.5 SINGLE PRESS BLANKING 11
2.2.6 SCRAPPING INNER 12
2.2.7 APPEARANCE CHECKING AND COUNTING 12

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2.2.8 STORAGE 13
2.2.9 PACKING AND DELIVERY 13
2.2.10 DIAGRAM FLOW CHART 14
2.3 TYPES OF GASKET 15
2.3.1 EXHAUST GASKET 15
2.3.2 OTHER TYPES GASKET 17
CHAPTER 3 SELF ACTIVITIES
3.1 INTRODUCTION 18
3.2 INSPECTION OF THE MACHINE 19
3.3 GRINDING THE METAL DIES 21
3.4 SERVICE THE MACHINES AND AIR COMPRESSOR 24
3.4.1 PRESS MACHINE SERVICE 24
3.4.2 REFILL OIL SHELL TELLUS V68 ONTO MACHINE TCV80 25
3.4.3 AIR COMPRESSOR SERVICE 27
3.4.4 PACKING MACHINE SERVICE 28
3.4.5 SERVICE SEALING MACHINE 30
3.4.6 SERVICE WATER CHILLER 31
3.4.6.1 HOW WATER CHILLER WORKS 32
3.5 REPLACE THE MALFUNCTION LAMP 33
3.6 METAL DIE SET UP 35
3.7 REFILL LUBRICANT OIL 36
3.8 LATHE SPARE PARTS 37
3.9 TAKE OUT SHAFT PRESS MACHINE 40
3.10 REPAIR BROKEN FLYWHEEL TEETH 42
3.11 REPLACE SHEAR METAL FOR SHEARING MACHINE 45
3.12 OPEN METAL DIE 47
CHAPTER 4 CONCLUSION

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4.1 CONCLUSION
49
CHAPTER 5 RECOMMENDATIONS
5.1 INTRODUCTION 51
5.2 RECOMMENDATION 52
CHAPTER 6 REFERENCES
6.1 References 53
APPENDICES 54

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LIST OF TABLES
Table no. Title Page
1.1 Awards received by NP Leakless 4
3.1 Product specifications 37
3.2 Advantages and disadvantages of a 3-jaw 40
3.3 Advantages and disadvantages of a 4-jaw 40

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LIST OF FIGURES
Figure no. Title Page
1.1 Types of machine 3
1.2 Types of product 4
1.3 Organization chart 6
2.1 Raw material storage 8
2.2 Shearing machine 9
2.3 Shearing process 9
2.4 Die setup 10
2.5 Gasket quality checking 10
2.6 Single press blanking 11
2.7 Scrapping inner process 12
2.8 Appearance checking and counting 12
2.9 Gasket storage 13
2.10 Packing and delivery 13
2.11 Diagram flowchart of the gasket production 14
2.12 Exhaust gasket 15
2.13 Flowchart process of an exhaust gasket 15
2.14 Coiled process 16
2.15 Exhaust gasket after coiling process 16

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2.16 Product gasket list 17
3.1 Li Chin press machine (45 ton) 20
3.2 Lower part of the metal die 22
3.3 Upper part of the metal die 22
3.4 Surface grinding machine 23
3.5 Button service 25
3.6 Pump the grease 25
3.7 Press machine (80 ton) 26
3.8 Air compressor 27
3.9 Shell Tellus V46 container 29
3.10 Skin pack machine 30
3.11 Sealing machine 31
3.12 Water chiller 32
3.13 Lamp 34
3.14 Starter 34
3.15 Ballast 35
3.16 Flow of the metal die setup 36
3.17 Lathe machine 39
3.18 Press machine 41
3.19 Normal flywheel teeth 42
3.20 Broken flywheel teeth 43

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3.21 Shearing machine 45
3.22 Shear metal blade 46
3.23 Metal die 48

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