The document outlines a training workshop focused on corrosion under insulation (CUI), covering its detection, mitigation, and prevention strategies relevant to insulated piping and equipment in process industries. It emphasizes the significant impact of CUI, including health, safety, environmental issues, and economic losses, showcasing its prevalence and the necessity for systematic control. The course content includes various detection methods, risk-based inspection approaches, and insights into developing specifications for new plants to prevent CUI-related issues.

1. The candidate at the end of course will be able to:
Obtain awareness of a major corrosion mechanism that affects insulated piping/ equipment used in process
industries
Understand the primary parameters that influence the rate of degradation, design considerations for piping/
equipment
Understand how to develop strategies for the detection of CUI
Understand CUI Mitigation - Industry Practices
Obtain information on all engineering disciplines that are associated with the design, inspection and
maintenance of insulated piping/ equipment including information on the types of insulation, external weather
protection and protective coatings currently in use
www.marcepinc.com Tel: 022- 30210100 Fax: 022- 30210103 info@marcepinc.com
In India the annual loss due to corrosion has been estimated at about 4 percent of the country's Gross
Domestic Product (GDP), Vijayamohanan K. Pillai, Director of CSIR - Central Electrochemical
Research Institute (CECRI)
Out of various corrosion phenomenon the corrosion occurring on insulated piping/ equipment at any
facility is particularly difficult to track & prevent. As a global issue, CUI (Corrosion Under Insulation)
may directly contribute to health, safety, and environmental (HSE) issues, lost production and
increased maintenance costs. CUI, therefore needs to be combated and tamed eg. brought under
control through systematic efforts.
Historically, industry data shows that approximately 60% of pipe leaks are caused by CUI. Studies also
show that the age of the piping system when the CUI leak occurred is bi- modal. One leak population
mean is found in pipes with 16 to 20 years of service life and a second population mean is in piping
with service life of greater than 26 years. Such data needs to be used while developing strategies for
CUI detection and mitigation.
New plants under construction must take cognizance of leaning from CUI incidents and shall use
specifications on Painting, Insulation which already incorporate these leaning.
Course Overview:
CORROSION UNDER INSULATION
Detection, Mitigation & Prevention
th th
06 - 07 June 2016
Mumbai
th th
09 - 10 June 2016 th th
13 - 14 June 2016
Kolkata Chennai
Two day training workshop on:
since: 1980
training the professionals
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out of mind?out of mind?
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2. Day One Day Two
Two day training agenda:
www.marcepinc.com Tel: 022- 30210100 Fax: 022- 30210103 info@marcepinc.com
Two day training workshop on:
Session 1 - History and introduction to
Corrosion Under Insulation (CUI)
Session 2 - How does CUI occur
Session 3 - How to detect CUI – Methods
Session 4 - How to detect CUI – Strategies
Insulation, Painting Specs 1950-1970
Involvement of ASTM, API, NACE
Operating Temperature range
Contaminants
Design Features
Painting of substrate
Insulation Material
Visual Inspection
NDE Techniques
Inventory of piping, equipment likely to face CUI
Application of RBI (Risk Based Inspection)
Session 5 - How to combat CUI (Operating
Plant)
Session 6 - How to combat CUI (New Plant
Painting)
Session 7 - How to combat CUI (New Plant
Insulation)
Session 8 - Case study
Detect in time
Rectify in time
Study learnings from CUI incidents
Incorporate above learnings in Painting Specs
Incorporate findings of API, NACE etc
Study learnings from CUI incidents
Incorporate above learnings in Insulation Specs
Incorporate findings of API, NACE etc
Participant of 3 best case studies make
presentation
Discussion for improvement
The course content will cover why CUI has become a major problem in today's context and also cover various
corrosion mechanisms which affect the insulated piping/ equipment and the major parameters which
influence the rate of degradation. The course will cover various NDE methods available and successfully
used to detect CUI. The participant will also learn the strategies for defining scope of work for detecting CUI
based on RBI (Risk Based Inspection) approach.
The NACE RP 0198 and API RP 583 will be discussed in detail and so also the leaning from various
published case studies on CUI.
The participant will also understand how the leaning from CUI incidents are incorporated while developing
specifications for painting and insulation for NEW plants.
The participant is required to provide a case study from his experience and these case studies will be
discussed further on the basis of leaning in the course.
since: 1980
training the professionals
R
th th
06 - 07 June 2016
Mumbai
th th
09 - 10 June 2016 th th
13 - 14 June 2016
Kolkata Chennai
CORROSION UNDER INSULATION
Detection, Mitigation & Prevention
Mining 1% ($0.1 billion), Petroleum Refining 21% ($3.7
billion), Chemical, Petrochemical, Pharmaceutical 10% ($1.7
billion), Pulp and Paper 34% ($6 billion), Agricultural 6%
($1.1 billion), Food Processing 12% ($2.1 billion), Home
Appliances 9% ($1.5 billion), Oil and Gas Exploration and
Production 8% ($1.4 billion),
Annual cost of corrosion in the production & manufacturing
category
NACE research report shows sector wise losses:

3. Course Director: Mr. Prakash Shende
www.marcepinc.com Tel: 022- 30210100 Fax: 022- 30210103 info@marcepinc.com
Two day training workshop on:
He is a 1970 graduate in Mechanical Engineer from VJTI Mumbai. He also completed his AMIE in
Chemical Engineering from Institute of Engineers India.
He has over 44 years of work experience in Oil, Petrochemical, Fertilizer Industry. He has worked in
renowned and reputed companies like Reliance Industries Ltd., Bharat Petroleum Corporation Ltd.,
Hindustan Petroleum Corporation Ltd., Essar Oil Ltd., Gujarat State Fertilizer Co., Finolex Industries
Ltd., Humphreys and Glasgow Consultants etc. in India and had a 2 year stint in PEQUIVEN in
Venezuela.
Though his major experience is in Inspection & Corrosion, he has handled Maintenance, Project,
Design functions as well and thus has wide exposure to Engineering aspects required to make the
Plants operate reliably meeting the production targets.
Corrosion under Insulation has been one of the subjects which is dear to him and he has trained,
mentored many Engineers in this subject all over world through consulting and training.
Most facility managers, engineers, maintenance and construction personnel now know that corrosion under insulation
(CUI) exists and left to its own devices, can cause serious problems and even catastrophic consequences.
It is also widely known that the results of CUI are costly. How costly? That is harder to define. Most studies on the topic
involve all forms of corrosion and their associated costs without providing the individual cost of corrosion related to
insulation.
What is clear, however, is that the cost of corrosion in the World continues to increase. A study completed in 2011 by a
research team of corrosion specialists enlisted by Congress titled, "Corrosion Costs and Preventative Strategies in the
World" reported the direct cost of corrosion to be $276 billion per year, with that number potentially doubling when indirect
costs are also considered.
Additional factors encourage CUI: the environment, insulation design and specifications, installation craftsmanship and
maintenance. Let's examine what can be done to reduce the risks.
th th
06 - 07 June 2016
Mumbai
th th
09 - 10 June 2016 th th
13 - 14 June 2016
Kolkata Chennai
CORROSION UNDER INSULATION
Detection, Mitigation & Prevention

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Tel: 022- 30210100 Fax: 022- 30210103
info@marcepinc.com
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www.marcepinc.com
since: 1980
R
training the professionals
CORROSION UNDER INSULATION
Detection, Mitigation & Prevention
Registration Form:
th th
06 - 07 June 2016
Mumbai
th th
09 - 10 June 2016 th th
13 - 14 June 2016
Kolkata Chennai