Lining Track Records & Case Histories

Track Record 2003CNOOC/Shell Project
YEAR OF APPLICATION
2003
COUNTRY OF PROJECT
China
TYPE OF PROJECT/ASSET
Petrochemical Integration
PRODUCT/SYSTEM USED
Interline® 399
Interline® 850
Interline® 925
PROJECT OWNER
CNOOC, Shell Petrochemicals
Company Limited (CSPC)
ISO12944 ENVIRONMENT
C5-I
PROJECT SIZE:
441,167 gallons (1,670,000 litres)
www.international-pc.com
protectivecoatings@akzonobel.com

Track Record 2009
Coated tank floor and door using Enviroline® 405HT
Location
California. USA
Owner
Major oil company
Tank Details
Reline 110’ x 28’ hot crude tank,
Maximum temperature 185ºF (85ºC)
Product Used
Enviroline® 405HT
Applicator
Redwood Painting
PROJECT SIZE
450 gallons (1,700 litres)

Background
The fabricator erected bolted tanks
with gaskets to contain ethylene glycol
type liquids. One tank is stainless steel
and the other is painted carbon steel.
The stainless tank which is smaller was
addressed first. The owner noticed
soon after filling that there were leaks of
the glycol to the containment sumps.
Various common remedies were used
to check bolted connections and
gaskets, but nothing prevented or
stopped the leaks so the fabricator
called International Paint and asked for
a recommendation.
Proven performance
Based on past experience, we had
a proven solution with over 15 years
exposure still in service. The system
consists of application over primer
using a mixture of S-1 powder and 380
vinyl ester primer. This mortar is formed
over the bolt heads and nuts, which
are close to 1.5” high, to encapsulate
these areas. The next step is to bridge
the mounded surface and the lap seam
using a flexible urethane compound,
EJ-10 applied by roller at about 30-40
mils thick. After this is cured, two layers
of mat are saturated across the surface
and extending onto each side of the
seam. The layers of mat reinforce the
top of the flexible material so that the
next chemical resistant topcoat will not
crack upon movement of the substrate
due to filling or thermal cycling. Final
topcoat is for chemical resistance to
protect the flexible joint compound.
In this case, Ceilcote 242 Flakeline vinyl
ester coating was applied by roller in
two coats at 12-15 mils each.
Case StudyChemical-Columbian Tec Tank
Year of Project
2010
Country
South East. USA
Products/system used
Ceilcote 380 Primer,
S-1 Powder,
Ceilcote 242 Flakeline
Owner
Chemical Company
Applicator
Universal Coatings
Fabricator
South East Fabricator
ISO12944 Environment
C4-I
Project Size
$20,000 US

Type of project or asset
This pharmaceutical facility found that the existing
coating in their open top waste process vessel for
neutralization of plant waste was failing rapidly due
to the chemical attack.
Surfaces Preparation
White metal blast with a 3-4 mil profile.
Products/System used
Ceilcote 662 Flakeline applied in three 15-20 mil coats
over Ceilcote 680 Primer. The total system thickness
averaged 50-60 mils DFT. The contractor spark tested
all surfaces to insure a pinhole free lining and made
repairs on pinholes that were found.
Case Study
Open Top Tank
Focus Product: Ceilcote® 662 Flakeline
Year of Project: 2006
Location: Augusta, Georgia. USA
Project Owner: Major Chemical Manufacturer
Project Size: 88’ diameter, 24’ high open top tank -
11,200 sq ft
Note: This picture is a representation and not an actual picture of the facility

Area Inspected 1
Potassium rock salt is dumped into the tank from a
conveyor above the tank roof. This rock then falls to
the floor, approximately 30’ below and is then put in
solution with hot water at 5800 ft2
(539 m2
) to dissolve
the potassium rock salt.
Area Inspected 2
In 2009 the owner noticed a small leak from the tank wall
and drained vessel. One small hole was found in the shell
below liquid level. No other corrosion or deterioration was
found on the Ceilcote system in any of the other locations.
Further investigation showed the hole as the location of a
support angle that was welded to the wall that allowed a
path of chlorides to attack the weld. The size of repaired
area was less than 3 ft2
(.27 m2
).
Case History
Potassium Hydroxide Steel Tank
Focus Product: Ceilcote® 222HT Flakeline,
Ceilcote 282AR Flakeline
Year of Inspection: 2009
Location: South East US
Type of project: Chlor-Alkali Plant
Products/System used: Ceilcote 222HT Flakeline
(2 coats) and Ceilcote 282AR Flakeline (topcoat)
Project Owner: Major Chemical Manufacturing
Facility
Project Size: 5800 ft2
(539 m2
)
Applicator: PenGulf
Note: This picture is a representation and not an actual picture of the facility

Track Record 2009Magellan Wilmington DE Tank Expansion
YEAR OF PROJECT
2009
NAME OF PROJECT
Magellan Wilmington DE
Tank Expansion
COUNTRY OF PROJECT
USA
PRODUCTS/SYSTEM USED:
Area 1
Interplate 937, 670hs,
670hs, 990uhs Tank White
500000 ft2
Area 2
Tank Lining Interline 982,
Interline 984 120000 ft2
New Marine Dock Piping
and Tank Farm Piping and
manifold Truck Loading
Rack VCU 200000 ft2
IOZ, 670hs, 670hs, 990 UHS
Tank White 200000 ft2
PROJECT OWNER
Magellan Wilmington DE
Tank Expansion
APPLICATOR
GC Zarnas (Allentown, PA)
FABRICATOR
JJ White (Philadelphia PA)
C-3
PROJECT SIZE
820000 ft2

Quick Manhole Refurbishment
Product: Enviroline 222
Location: USA
Plant: Wastewater Works
Fast Return to Service
The man hole was refurbished and back in service in less than a week using Enviroline 222
Exposed reinforcement bars Priming the concrete Checking the cured coating
Designed for Concrete Penetrating Primer Proven Performance
A suitable abrasion and chemical
resistant lining was required to
refurbish the man hole
The speed of application of
Enviroline 222 saved the customer
money in terms of downtime costs
Inspection after one year in
service showed the Enviroline
222 to be in good condition
The quick return to service saved the
customer money and the long-term
performance will continue to
the customer money
Protective Coatings Case History Reference: 1003
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Registered in England No. 63604
Registered Office 26th Floor, Portland House, Bressenden Place, London SW1E 5BG

Enviroline Resists Where Other Linings Fail
Product: Enviroline 225
Location: USA
Plant: Military Wastewater Works
Long-term In Service Performance
This wastewater pre-treatment plant uses nitric, sulphuric, phosphoric
and chromic acid to treat the dirty water
Removing Failed Lining Patch repairs to Concrete Completed Application
Designed for Concrete Chemical Resistance Proven Performance
Enviroline 225 is resistant to the chemicals
present and was recommended to replace
existing lining which had failed
Following concrete repairs Enviroline
225 was spray applied to the 500m²
surface area of the tank.
Inspections have been performed every
6 months since application and the
lining is in excellent condition
The customer was happy to find a lining
resistant to the chemicals present which
offered long-term performance
Protective Coatings Case History Reference: 1005
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Registered in England No. 63604
Registered Office 26th Floor, Portland House, Bressenden Place, London SW1E 5BG

Type of project or asset
This facility processes radioactive waste through a variety
of incinerators and process equipment in order to clean up
contaminated plant sites over 50 years in the making. Their
consulting firm specified that the lining for the exhaust stack
must handle 350°F continuous temperatures with possible
spikes to 450°F. There is also a possibility that some of the
chemicals could condense as it cools upon exiting the stack,
so they wanted a chemical-resistant lining for this purpose.
Products/System used
A 4 coat system comprising a coat of Ceilcote 370HT (high
temperature) Primer, followed by 2 coats of Ceilcote 282
Flakeline novolac vinyl ester basecoat and one Ceilcote 282
Flakeline Topcoat was used. Each 138’ high stack was coated
prior to it being assembled on site. Total system thickness
was 45-75 mils DFT. After cure, the owner witnessed spark
testing and began assembly of the stack in the field.
Case StudyStack Lining
Focus Product: Ceilcote 282 Flakeline
Location: South East US
Project Owner: Radioactive Waste Process Facility
Project Size: 138ft high stacks

In 2007, the T.L. Amiss Water Treatment
Plant kicked off a three phase rehabilitation
effort aimed at the plant’s three large open air
below-grade concrete treatment basins. The
basin walls had never been coated and were
seriously deteriorated, with large amounts of
the aggregate rock showing through.
The tough, ultra-fast cure, 100 percent solids
lining was applied in just one application,
requiring virtually no further maintenance.
Case StudyConcrete Treatment Basins
Country: Louisiana, USA
Type of project or asset:
Concrete Treatment Basins
Products/System:
Walls and Floors:
Enviroline 50 @ 2-4mils
Enviroline 230 NSF @
35-45mils
Project Owner: City of
Shreveport, Department
of Water and Sewerage
Applicator: Professional
Application Services
Contractor: Cecile D
Gassiott
ISO Environment: Im 1
Project Size:
6,596m² / 71,000ft²
Completed application
Before application Deteriorated concrete wall
“The material is easy-to-use and very fast-curing.
Site managers were definitely impressed at how
flawlessly the lining was installed and how quickly
the basins can return to service upon completion”.

YEAR OF PROJECT
2001
NAME OF PROJECT
Kranji Water Reclamation
Plant - MR Works
COUNTRY OF PROJECT
Singapore
PRODUCTS/SYSTEM USED:
Area 1
4 Nos. Concrete
Sedimentation Tanks
• Ceilcote® 252 Flakeline
Area 2
4 Nos. Concrete Sludge
Draw-Off Chambers
• Ceilcote® 252 Flakeline
PROJECT OWNER
Singapore Public Utilities
Board
APPLICATOR
Ceilcote - SGL Acotec
Singapore Pte Ltd
Main Contractor
Oliner Technology Pte Ltd
5M
PROJECT SIZE
650m2
Track Record 2001Kranji Water Reclamation Plant - MR Works

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