The document provides information about engine cooling system components and their diagnosis and repair procedures. It includes:
1. An overview of the engine cooling system and diagram of its components.
2. A troubleshooting chart for analyzing causes of overheating.
3. Precautions for working on supplemental restraint and xenon lighting systems.
4. A list of commercial service tools needed for maintenance and repair.
5. Procedures for inspecting and maintaining engine coolant and cooling system components on-vehicle.
6. Exploded views and repair instructions for the radiator, cooling fan, water pump, thermostat, water pipes and other parts.
7. Service specifications for periodic maintenance and inspection of the
2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Manual SN:1000001 and upjksemd jksemm
This is the Highly Detailed factory service repair manual for the2010 YAMAHA F300CA 4-STROKE OUTBOARD, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specification
Technical Feature and Description
Rigging Information
Troubleshooting
Electrical System
Fuel System
Power Unit
Lower Unit
Bracket Unit
Maintenance
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Manual SN:1000001 and upufjjdkkkesmdmm
This service manual provides information for servicing (L)F225, (L)F250, and (L)F300 outboard motors. It contains sections on general information, specifications, technical features and descriptions, rigging, troubleshooting, electrical, fuel, power unit, lower unit, bracket unit, and maintenance systems. Safety procedures are outlined, and abbreviations, lubricants, sealants, and special service tools are defined. The manual format and how to use it are also explained.
Innova 3551 Inductive Timing Light User ManualTim Miller
This is the user manual of Innova 3551 Inductive Timing Light.
>> READ MORE: https://www.obdadvisor.com/best-timing-light-review/
Here is a detailed review of the timing light based on my own experience, including:
- Compatibility
- Features and Functions
- Pros and Cons
Check it out to get the REVIEW and some NOTES about using the tool.
This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 200HETO, V200TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Kubota v3800 cr-te4 diesel engine service repair manualufuusefjjsekkm
The document provides specifications for 6 diesel engine models: V3800-CR-TE4, V3800-CR-TE4C, V3800-CR-TIE4, V3800-CR-TIE4C, V3800-TIE4, and V3800-TIE4C. The specifications include information such as the number of cylinders, displacement, power output, lubrication system, cooling system, dimensions, and fuel and oil requirements. The engines are vertical, water-cooled, 4-cycle direct injection diesel engines with a bore of 100mm and stroke of 120mm for a total displacement of 3769cm3.
John deere chainsaws cs52 service repair manualufjkskemfseol
This technical manual provides information for John Deere chainsaws models CS36, CS40, CS46, CS52, CS56, CS62, CS71, and CS81. The first section provides the manual's table of contents and outlines that it contains specifications, identification numbers, tools/materials, schematics, theory of operation, diagnosis/testing, and repair information. The manual is intended for experienced technicians and contains model-specific sections.
2010 Yamaha T25A 25HP OUTBOARD Service Repair Manualhjnsemm
This is the Highly Detailed factory service repair manual for the2010 YAMAHA T25A 25HP OUTBOARD, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2010 YAMAHA T25A 25HP OUTBOARD Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specifications
Technical Features and Description
Rigging Information
Troubleshooting
Electrical System
Fuel System
Power Unit
Lower Unit
Bracket Unit
Maintenance
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2010 YAMAHA T25A 25HP OUTBOARD Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Husqvarna 343 f brushcutter trimmer service repair manualfjskedsxmmem
The document is a workshop manual that provides instructions for servicing various systems of brushcutters and trimmers, including:
1. Checking the ignition spark by cleaning the spark plug electrodes, checking the gap, and testing for a spark.
2. Replacing the spark plug cover by threading the ignition cable through the cover and making a hole for the ignition coil.
3. Troubleshooting electrical issues such as checking cable connections if no spark occurs, and replacing faulty components like the stop switch if needed.
2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Manual SN:1000001 and upjksemd jksemm
This is the Highly Detailed factory service repair manual for the2010 YAMAHA F300CA 4-STROKE OUTBOARD, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specification
Technical Feature and Description
Rigging Information
Troubleshooting
Electrical System
Fuel System
Power Unit
Lower Unit
Bracket Unit
Maintenance
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Manual SN:1000001 and upufjjdkkkesmdmm
This service manual provides information for servicing (L)F225, (L)F250, and (L)F300 outboard motors. It contains sections on general information, specifications, technical features and descriptions, rigging, troubleshooting, electrical, fuel, power unit, lower unit, bracket unit, and maintenance systems. Safety procedures are outlined, and abbreviations, lubricants, sealants, and special service tools are defined. The manual format and how to use it are also explained.
Innova 3551 Inductive Timing Light User ManualTim Miller
This is the user manual of Innova 3551 Inductive Timing Light.
>> READ MORE: https://www.obdadvisor.com/best-timing-light-review/
Here is a detailed review of the timing light based on my own experience, including:
- Compatibility
- Features and Functions
- Pros and Cons
Check it out to get the REVIEW and some NOTES about using the tool.
This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 200HETO, V200TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Kubota v3800 cr-te4 diesel engine service repair manualufuusefjjsekkm
The document provides specifications for 6 diesel engine models: V3800-CR-TE4, V3800-CR-TE4C, V3800-CR-TIE4, V3800-CR-TIE4C, V3800-TIE4, and V3800-TIE4C. The specifications include information such as the number of cylinders, displacement, power output, lubrication system, cooling system, dimensions, and fuel and oil requirements. The engines are vertical, water-cooled, 4-cycle direct injection diesel engines with a bore of 100mm and stroke of 120mm for a total displacement of 3769cm3.
John deere chainsaws cs52 service repair manualufjkskemfseol
This technical manual provides information for John Deere chainsaws models CS36, CS40, CS46, CS52, CS56, CS62, CS71, and CS81. The first section provides the manual's table of contents and outlines that it contains specifications, identification numbers, tools/materials, schematics, theory of operation, diagnosis/testing, and repair information. The manual is intended for experienced technicians and contains model-specific sections.
2010 Yamaha T25A 25HP OUTBOARD Service Repair Manualhjnsemm
This is the Highly Detailed factory service repair manual for the2010 YAMAHA T25A 25HP OUTBOARD, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2010 YAMAHA T25A 25HP OUTBOARD Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specifications
Technical Features and Description
Rigging Information
Troubleshooting
Electrical System
Fuel System
Power Unit
Lower Unit
Bracket Unit
Maintenance
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2010 YAMAHA T25A 25HP OUTBOARD Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Husqvarna 343 f brushcutter trimmer service repair manualfjskedsxmmem
The document is a workshop manual that provides instructions for servicing various systems of brushcutters and trimmers, including:
1. Checking the ignition spark by cleaning the spark plug electrodes, checking the gap, and testing for a spark.
2. Replacing the spark plug cover by threading the ignition cable through the cover and making a hole for the ignition coil.
3. Troubleshooting electrical issues such as checking cable connections if no spark occurs, and replacing faulty components like the stop switch if needed.
The document discusses the aspects of being an automotive technician, including the types of certifications, skills, and shops. It covers the 8 areas of ASE certification testing which technicians can become certified in, including engine repair, automatic transmission, manual drive trains, suspension and steering, brakes, electrical systems, heating and air conditioning, and engine performance. It provides an overview of each certification area and the types of skills and knowledge required to diagnose and repair vehicles, demonstrating the complexity involved in the automotive field.
This document provides an overview of an air brake system project report submitted for a Bachelor of Technology degree. It includes an acknowledgment, certificate, abstract, and index sections. The main body of the report then discusses various components of an air brake system used in commercial vehicles, including air hoses, cut off angle cocks, brake cylinders, dirt collectors, auxiliary reservoirs, and more. It provides diagrams to illustrate the components and their functions within the overall air brake system.
The one-piece rim is commonly used today and has integral design features regardless of the material it is made from. The wheel rim must allow the tire to seal and maintain pressure while allowing easy mounting and removal. The well enables tire removal and replacement by allowing one bead to stretch into it. The flange prevents the tire from coming off the rim. Some rims have added safety ridges in the taper to stop tire detachment if a puncture occurs.
This document summarizes an instructional technology workshop that was held at Chiles High School. It thanks various people for their contributions to the workshop. It outlines the goals of learning new web 2.0 tools like Popplet and Edmodo, and how to use them to create mind maps, digital assessments and blogs. It provides instructions on using tools like Popplet, Dropbox, LiveBinder and blogging platforms. It also discusses tools like SoapBox, Socrative, Google Forms and polls for formative and summative assessments.
The document discusses engine cooling systems, including:
1) How coolant flows through the engine and radiator, regulated by the thermostat to maintain optimal engine temperature.
2) Common cooling system components like the radiator, water pump, thermostat, and hoses, as well as their functions.
3) The importance of maintaining proper coolant levels and mixtures to prevent overheating or freezing while providing effective heat transfer. Issues that can occur with improper coolant are explained.
There are many different types of hammers suited for various purposes. The most popular general use hammer is the claw hammer, available in weights from 455g to 680g. Ball pein and cross pein hammers are commonly used by engineers for shaping metal. Larger hammers like sledgehammers and club hammers are used for heavier demolition work. Specialty hammers include joiner's mallets, soft-faced hammers, and hammers for specific trades like upholstery. Power hammers take the work out of driving nails for large projects.
The document provides information about tires, including:
1) John Dunlop invented the first pneumatic tire in 1888, replacing solid tires. Tires provide cushioning and friction to allow vehicles to move and steer while allowing brakes to stop the vehicle.
2) Tires are composed of many materials including rubber, steel, nylon, polyester and carbon black. Approximately 30% of a tire is rubber by weight.
3) Tires are made black by adding carbon black which absorbs harmful UV rays to protect the rubber. Tires have different parts including beads, body plies, tread, sidewalls, and liners.
4) There are different types of tire constructions including bias
The document provides an overview of the key components and systems of an automobile, including:
- The basic structure or chassis, which includes the frame, suspension system, axles, wheels, and tires.
- The power unit, typically an internal combustion engine.
- The transmission system, which includes the clutch, gearbox, propeller shaft, and differential.
- Auxiliary components like the controls and superstructure that are mounted on the chassis.
It also discusses different suspension types, powertrain configurations like front-engine rear-wheel drive, and ways that automobiles can be classified.
Automobile or Automotive Tires:-
Functions (cushion and traction),
Parts (Beads, Body Plies, Tread, Sidewall, Liner, Belts) Overview of Tyre
Types ( All-terrain Tires, Mud tires, Winter Tires, All weather Tires, performance tires).
Load index and speed rating.
Designation and Dimension of Tires.
length width height diameter type of tires
tire construction :( Bias Ply Tires, Radial Tyres, Belted Bias Tires.)
Advantage and disadvantages of tires construction
Tube type tires
tubless tires
Difference between tubeless and tube type tires
Expiry date of tires
tyre problems
steering geometry leads tire problems
Under inflated tires
over inflated tires
proper inflated tires
Tubeless tires are designed in such a manner that the tire itself functions like a tube. The plies of the tire are similar whether it is a radial tire or a tubeless tire, but the difference is the presence of a inner lining layer that is made up of halogen butyl rubber such as chlorobutyl or bromobutyl rubber. This rubber has a special property of sealing any small puncture caused by a small nail or any other sharp object. This means that even if there is any mishap with a nail and a small puncture is caused by it, the tire seals the leakage itself by closing the leakage and the vehicle can cover distances up to 200 km without having to stop or getting the assistance of a mechanic to get the tire repaired.
The document discusses the ignition system of internal combustion engines. It begins by explaining the purpose of an ignition system, which is to generate sparks within the engine's cylinders strong enough to ignite the air-fuel mixture. It then describes the typical components of an ignition system, including the battery, ignition switch, ignition coil, distributor, and spark plugs. The document emphasizes that the ignition system must provide sparks at the right time and intensity to ensure proper combustion as the engine's speed and load changes.
The ignition system uses a battery, ignition coil, distributor, and spark plugs to generate a spark that ignites the fuel-air mixture in the engine's cylinders. The coil transforms a low voltage current from the battery into a high voltage spark. The distributor routes the spark to each cylinder in the proper firing order. Common ignition system types include battery ignition systems that use a distributor and magneto systems that generate sparks without a battery. Newer distributorless ignition systems have one coil and spark plug per cylinder and fire all plugs within one crankshaft revolution.
Modern day automobile engines are made of many electronic and electrical components that constitute engine sensors, relays and actuators. All these electronic and electrical components work together to provide Engine Control Unit (ECU) with vital data required to govern the engine functionality effectively. Sensors send the information in very less time. Sensors used in engine are generally electro-mechanical type devices that monitor various engine parameters.
Sensors In Automobiles - Information is collected from various sources including Wikipedia,and others.The file above may be a edited or modified version of an already uploaded file on the internet such as on any other website or so.
This document discusses different types of ignition systems used in engines. It describes two main types: battery ignition systems and magneto ignition systems. Battery ignition systems use a battery to power the ignition coil and spark plugs. Magneto systems generate electricity through a flywheel magnet and do not require a battery. The document explains the basic components and working principles of both systems, and compares their advantages and disadvantages.
This document discusses various aspects of brakes and braking systems. It covers principles of braking like braking distance, efficiency and weight transfer. It describes different types of brakes based on location, actuation method, construction and application of braking effort. Specific brake types discussed include drum brakes, disc brakes, mechanical brakes, hydraulic brakes and pneumatic brakes. The document also covers topics like master cylinders, antilock braking systems, braking limitations and factors affecting stopping distance.
A schematic showing laser plastic welded sensor housings and other electronics of a car.
Electronics make up roughly 1/3 of the cost of a car. Securely welded plastic housings ensure those electronics are well protected.
This document appears to be a presentation from Husain Y Malek, student number 140050119038, about clutches and brakes. It includes definitions and descriptions of different types of clutches like disc clutches, cone clutches, centrifugal clutches, and jaw clutches. It also covers different types of brakes such as block brakes, band brakes, internal expanding shoe brakes, and disc brakes. Diagrams are provided to illustrate how these various clutches and brakes work. The presentation was designed by Husain Y Malek for his topics on brakes and clutches.
Like Comment and download
Belt is a Flexible Mechanical element that transmit power from one shaft to another
Belt is a Flexible Mechanical element that transmit power from one shaft to another
Gear Train
Ex: Automobile, engines etc.
Chain Drive
Ex : Bi-cycle , Motor cycle etc.
Belt Drive
Ex: Rice mills, sewing machine etc.
Rope Drive
Ex: lift, crane etc
This document discusses the key components and functions of automobile tires. It describes the different types of tire casings, including cross-ply, radial, and belted bias ply tires. Radial tires provide advantages like greater shock absorption, lower rolling resistance, and better steering characteristics compared to cross-ply or bias ply tires. The document also outlines the various materials used in tire construction, factors that affect tire life, common tire issues, and the tire manufacturing process.
2009 Nissan Versa Service Repair Manual.pdffusjekmdjdud3e
This document provides general information and precautions for servicing vehicles. It describes how to use the service manual, including terms, units, contents, illustrations and diagrams. The document outlines precautions for supplemental restraint systems, steering wheel rotation after battery disconnect, general repairs, catalytic converters, fuels, injection and control systems, hoses, oils, air conditioning and more. It also provides information on lifting vehicles, towing, tightening torques, recommended products, vehicle identification and terminology.
2009 Nissan Versa Service Repair Manual.pdff8suejjdkddmmd
This document provides general precautions and information for servicing vehicles, including:
1) Precautions for working with airbags and pre-tensioners to avoid accidental deployment.
2) Procedures for releasing the steering lock if the battery is disconnected on vehicles with keyless entry.
3) General safety precautions such as proper ventilation, chocking wheels, supporting vehicle weight, and cleaning/replacing parts.
4) Warnings about avoiding hot surfaces, spilled fuels and chemicals, and overfilling the fuel tank.
The document discusses the aspects of being an automotive technician, including the types of certifications, skills, and shops. It covers the 8 areas of ASE certification testing which technicians can become certified in, including engine repair, automatic transmission, manual drive trains, suspension and steering, brakes, electrical systems, heating and air conditioning, and engine performance. It provides an overview of each certification area and the types of skills and knowledge required to diagnose and repair vehicles, demonstrating the complexity involved in the automotive field.
This document provides an overview of an air brake system project report submitted for a Bachelor of Technology degree. It includes an acknowledgment, certificate, abstract, and index sections. The main body of the report then discusses various components of an air brake system used in commercial vehicles, including air hoses, cut off angle cocks, brake cylinders, dirt collectors, auxiliary reservoirs, and more. It provides diagrams to illustrate the components and their functions within the overall air brake system.
The one-piece rim is commonly used today and has integral design features regardless of the material it is made from. The wheel rim must allow the tire to seal and maintain pressure while allowing easy mounting and removal. The well enables tire removal and replacement by allowing one bead to stretch into it. The flange prevents the tire from coming off the rim. Some rims have added safety ridges in the taper to stop tire detachment if a puncture occurs.
This document summarizes an instructional technology workshop that was held at Chiles High School. It thanks various people for their contributions to the workshop. It outlines the goals of learning new web 2.0 tools like Popplet and Edmodo, and how to use them to create mind maps, digital assessments and blogs. It provides instructions on using tools like Popplet, Dropbox, LiveBinder and blogging platforms. It also discusses tools like SoapBox, Socrative, Google Forms and polls for formative and summative assessments.
The document discusses engine cooling systems, including:
1) How coolant flows through the engine and radiator, regulated by the thermostat to maintain optimal engine temperature.
2) Common cooling system components like the radiator, water pump, thermostat, and hoses, as well as their functions.
3) The importance of maintaining proper coolant levels and mixtures to prevent overheating or freezing while providing effective heat transfer. Issues that can occur with improper coolant are explained.
There are many different types of hammers suited for various purposes. The most popular general use hammer is the claw hammer, available in weights from 455g to 680g. Ball pein and cross pein hammers are commonly used by engineers for shaping metal. Larger hammers like sledgehammers and club hammers are used for heavier demolition work. Specialty hammers include joiner's mallets, soft-faced hammers, and hammers for specific trades like upholstery. Power hammers take the work out of driving nails for large projects.
The document provides information about tires, including:
1) John Dunlop invented the first pneumatic tire in 1888, replacing solid tires. Tires provide cushioning and friction to allow vehicles to move and steer while allowing brakes to stop the vehicle.
2) Tires are composed of many materials including rubber, steel, nylon, polyester and carbon black. Approximately 30% of a tire is rubber by weight.
3) Tires are made black by adding carbon black which absorbs harmful UV rays to protect the rubber. Tires have different parts including beads, body plies, tread, sidewalls, and liners.
4) There are different types of tire constructions including bias
The document provides an overview of the key components and systems of an automobile, including:
- The basic structure or chassis, which includes the frame, suspension system, axles, wheels, and tires.
- The power unit, typically an internal combustion engine.
- The transmission system, which includes the clutch, gearbox, propeller shaft, and differential.
- Auxiliary components like the controls and superstructure that are mounted on the chassis.
It also discusses different suspension types, powertrain configurations like front-engine rear-wheel drive, and ways that automobiles can be classified.
Automobile or Automotive Tires:-
Functions (cushion and traction),
Parts (Beads, Body Plies, Tread, Sidewall, Liner, Belts) Overview of Tyre
Types ( All-terrain Tires, Mud tires, Winter Tires, All weather Tires, performance tires).
Load index and speed rating.
Designation and Dimension of Tires.
length width height diameter type of tires
tire construction :( Bias Ply Tires, Radial Tyres, Belted Bias Tires.)
Advantage and disadvantages of tires construction
Tube type tires
tubless tires
Difference between tubeless and tube type tires
Expiry date of tires
tyre problems
steering geometry leads tire problems
Under inflated tires
over inflated tires
proper inflated tires
Tubeless tires are designed in such a manner that the tire itself functions like a tube. The plies of the tire are similar whether it is a radial tire or a tubeless tire, but the difference is the presence of a inner lining layer that is made up of halogen butyl rubber such as chlorobutyl or bromobutyl rubber. This rubber has a special property of sealing any small puncture caused by a small nail or any other sharp object. This means that even if there is any mishap with a nail and a small puncture is caused by it, the tire seals the leakage itself by closing the leakage and the vehicle can cover distances up to 200 km without having to stop or getting the assistance of a mechanic to get the tire repaired.
The document discusses the ignition system of internal combustion engines. It begins by explaining the purpose of an ignition system, which is to generate sparks within the engine's cylinders strong enough to ignite the air-fuel mixture. It then describes the typical components of an ignition system, including the battery, ignition switch, ignition coil, distributor, and spark plugs. The document emphasizes that the ignition system must provide sparks at the right time and intensity to ensure proper combustion as the engine's speed and load changes.
The ignition system uses a battery, ignition coil, distributor, and spark plugs to generate a spark that ignites the fuel-air mixture in the engine's cylinders. The coil transforms a low voltage current from the battery into a high voltage spark. The distributor routes the spark to each cylinder in the proper firing order. Common ignition system types include battery ignition systems that use a distributor and magneto systems that generate sparks without a battery. Newer distributorless ignition systems have one coil and spark plug per cylinder and fire all plugs within one crankshaft revolution.
Modern day automobile engines are made of many electronic and electrical components that constitute engine sensors, relays and actuators. All these electronic and electrical components work together to provide Engine Control Unit (ECU) with vital data required to govern the engine functionality effectively. Sensors send the information in very less time. Sensors used in engine are generally electro-mechanical type devices that monitor various engine parameters.
Sensors In Automobiles - Information is collected from various sources including Wikipedia,and others.The file above may be a edited or modified version of an already uploaded file on the internet such as on any other website or so.
This document discusses different types of ignition systems used in engines. It describes two main types: battery ignition systems and magneto ignition systems. Battery ignition systems use a battery to power the ignition coil and spark plugs. Magneto systems generate electricity through a flywheel magnet and do not require a battery. The document explains the basic components and working principles of both systems, and compares their advantages and disadvantages.
This document discusses various aspects of brakes and braking systems. It covers principles of braking like braking distance, efficiency and weight transfer. It describes different types of brakes based on location, actuation method, construction and application of braking effort. Specific brake types discussed include drum brakes, disc brakes, mechanical brakes, hydraulic brakes and pneumatic brakes. The document also covers topics like master cylinders, antilock braking systems, braking limitations and factors affecting stopping distance.
A schematic showing laser plastic welded sensor housings and other electronics of a car.
Electronics make up roughly 1/3 of the cost of a car. Securely welded plastic housings ensure those electronics are well protected.
This document appears to be a presentation from Husain Y Malek, student number 140050119038, about clutches and brakes. It includes definitions and descriptions of different types of clutches like disc clutches, cone clutches, centrifugal clutches, and jaw clutches. It also covers different types of brakes such as block brakes, band brakes, internal expanding shoe brakes, and disc brakes. Diagrams are provided to illustrate how these various clutches and brakes work. The presentation was designed by Husain Y Malek for his topics on brakes and clutches.
Like Comment and download
Belt is a Flexible Mechanical element that transmit power from one shaft to another
Belt is a Flexible Mechanical element that transmit power from one shaft to another
Gear Train
Ex: Automobile, engines etc.
Chain Drive
Ex : Bi-cycle , Motor cycle etc.
Belt Drive
Ex: Rice mills, sewing machine etc.
Rope Drive
Ex: lift, crane etc
This document discusses the key components and functions of automobile tires. It describes the different types of tire casings, including cross-ply, radial, and belted bias ply tires. Radial tires provide advantages like greater shock absorption, lower rolling resistance, and better steering characteristics compared to cross-ply or bias ply tires. The document also outlines the various materials used in tire construction, factors that affect tire life, common tire issues, and the tire manufacturing process.
2009 Nissan Versa Service Repair Manual.pdffusjekmdjdud3e
This document provides general information and precautions for servicing vehicles. It describes how to use the service manual, including terms, units, contents, illustrations and diagrams. The document outlines precautions for supplemental restraint systems, steering wheel rotation after battery disconnect, general repairs, catalytic converters, fuels, injection and control systems, hoses, oils, air conditioning and more. It also provides information on lifting vehicles, towing, tightening torques, recommended products, vehicle identification and terminology.
2009 Nissan Versa Service Repair Manual.pdff8suejjdkddmmd
This document provides general precautions and information for servicing vehicles, including:
1) Precautions for working with airbags and pre-tensioners to avoid accidental deployment.
2) Procedures for releasing the steering lock if the battery is disconnected on vehicles with keyless entry.
3) General safety precautions such as proper ventilation, chocking wheels, supporting vehicle weight, and cleaning/replacing parts.
4) Warnings about avoiding hot surfaces, spilled fuels and chemicals, and overfilling the fuel tank.
2009 Nissan Versa Service Repair Manual.pdff8usejdkddmmd
This document provides general information and precautions for servicing vehicles. It describes how to use the service manual, including terms, units, contents, illustrations and diagrams. The document outlines precautions for supplemental restraint systems, steering wheel rotation after battery disconnect, general repairs, catalytic converters, fuels, injection and control systems, hoses, oils, air conditioning and more. It also provides information on lifting vehicles, towing, tightening torques, recommended products, vehicle identification and terminology.
2009 Nissan Versa Service Repair Manual.pdffjksekmmdm
This document provides general precautions and information for servicing vehicles, including:
1) Precautions for working with airbags and pre-tensioners to avoid accidental deployment.
2) Procedures for releasing the steering lock after disconnecting the battery on keyless ignition models.
3) General safety precautions such as proper ventilation, chocking wheels, supporting vehicle weight, and cleaning/replacing parts.
4) Instructions for how to use the service manual including terms, units, contents overview, and troubleshooting guides.
2009 Nissan Versa Service Repair Manual.pdff8usjekdkdmmd
This document provides general precautions and information for servicing vehicles, including:
1) Precautions for working with airbags and pre-tensioners to avoid accidental deployment.
2) Procedures for releasing the steering lock after disconnecting the battery on keyless ignition models.
3) General safety precautions such as proper ventilation, chocking wheels, supporting vehicle weight, and cleaning/replacing parts.
4) Instructions for how to use the service manual including terms, units, contents overview, and troubleshooting guides.
2009 Nissan Versa Service Repair Manual.pdfjjkdmsmmd
This document provides general precautions and information for servicing vehicles, including:
1) Precautions for working with airbags and pre-tensioners to avoid accidental deployment.
2) Procedures for releasing the steering lock after disconnecting the battery on keyless ignition models.
3) General safety precautions such as proper ventilation, chocking wheels, supporting vehicle weight, and cleaning/replacing parts.
4) Instructions for how to use the service manual including terms, units, contents overview, and troubleshooting guides.
Innova 3568 Digital Timing Light User ManualTim Miller
This is the user manual of the Innova 3568 Digital Timing Light.
>> READ MORE: https://www.obdadvisor.com/best-timing-light-review/
Here is a detailed review of the timing light based on my own experience, including:
- Compatibility
- Features and Functions
- Pros and Cons
Check it out to get the REVIEW and some NOTES about using the tool.
This document provides information about power outlets in three sections:
1. Component diagnosis includes a wiring diagram for power sockets.
2. Precautions discusses safety measures for working on supplemental restraint systems and batteries.
3. On-vehicle repair provides exploded views and removal/installation steps for the front and console power sockets.
Innova 3555 Advance Timing Light User ManualTim Miller
This is the user manual of the Innova 3555 Advance Timing Light.
>> READ MORE: https://www.obdadvisor.com/best-timing-light-review/
Here is a detailed review of the timing light based on my own experience, including:
- Compatibility
- Features and Functions
- Pros and Cons
Check it out to get the REVIEW and some NOTES about using the tool.
The document provides an overview of the 6.0L Power Stroke diesel engine used in Ford vehicles, including its key features and specifications. It describes the engine's cooling, lubrication, fuel supply, air management, fuel management, and electrical systems. The 6.0L Power Stroke engine produces 325 horsepower at 3300 RPM and 560 foot-pounds of torque at 2000 RPM. It utilizes a variable geometry turbocharger, digital fuel injection, 4 valves per cylinder, and dual timing systems to meet power and emissions requirements.
The document provides an overview of the 6.0L Power Stroke diesel engine used in Ford trucks. It describes key features such as the variable geometry turbocharger, digital fuel injection system, 4 valves per cylinder, and dual timing system. The cooling system utilizes a modular water pump and routes coolant through the front cover, crankcase, cylinder heads, and oil cooler before returning to the water pump.
1. The document provides removal and installation instructions for various supplemental restraint system (SRS) components including the driver air bag module, front passenger air bag module, spiral cable, and other modules.
2. Removal of SRS components requires disconnection of the battery and waiting 3 minutes for safety. The driver air bag module is removed by taking out bolts and disconnecting the harness connector.
3. Proper handling of air bag modules is emphasized to avoid deployment or damage, and self-diagnosis must be performed after repairs to check for faults.
The document provides safety precautions and instructions for working on airbag systems. It describes storing removed airbags properly to prevent damage, carefully inspecting parts before installation, and turning off the ignition and disconnecting the battery before working to prevent accidental deployment. It also lists special service tools needed for tasks like deploying airbags and checking wiring harnesses.
2007 Johnson Evinrude Outboard 60Hp Service Repair Manualfujfdjjsjkkmee
This is the Highly Detailed factory service repair manual for the2007 JOHNSON EVINRUDE OUTBOARD 60HP, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2007 JOHNSON EVINRUDE OUTBOARD 60HP Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Introduction
Service Specifications and Special Tools
Installation and Predelivery
Maintenance
Engine Management Module (EMM)
System Analysis
Electrical and Ignition
Fuel System
Oiling System
Cooling System
Power head
Midsection
Gearcase
Trim and Tilt
Safety
Index
Trouble Check Chart
Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2007 JOHNSON EVINRUDE OUTBOARD 60HP Service Repair Workshop Manual.
Thanks for visiting!
2007 Johnson Evinrude Outboard 40Hp Service Repair Manualujfjjsjefksekm
This is the Highly Detailed factory service repair manual for the2007 JOHNSON EVINRUDE OUTBOARD 40HP, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2007 JOHNSON EVINRUDE OUTBOARD 40HP Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Introduction
Service Specifications and Special Tools
Installation and Predelivery
Maintenance
Engine Management Module (EMM)
System Analysis
Electrical and Ignition
Fuel System
Oiling System
Cooling System
Power head
Midsection
Gearcase
Trim and Tilt
Safety
Index
Trouble Check Chart
Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2007 JOHNSON EVINRUDE OUTBOARD 40HP Service Repair Workshop Manual.
Thanks for visiting!
2007 johnson evinrude outboard 50 hp service repair manualfujsjefjsekkem
This document provides an introduction and overview for servicing Evinrude E-TEC outboard motors. It identifies the specific models covered, how to identify model and serial numbers, abbreviations used, emissions compliance information, and descriptions of typical page layouts in the manual. Safety, symbols, and notes sections are also included.
2007 johnson evinrude outboard 60 hp service repair manualfjeskfksmefmm
This document lists registered trademarks and intellectual property owned by various companies. It includes notices about safety information, models covered in the manual, identifying serial numbers, abbreviations used, and page layout descriptions. The document provides important legal and reference information for technicians working on outboard engines.
2007 johnson evinrude outboard 40 hp service repair manualfjkekfmefmm
This document provides an introduction and overview for servicing Evinrude E-TEC outboard motors. It identifies the specific models covered, how to identify model and serial numbers, abbreviations used, emissions compliance information, and descriptions of typical page layouts in the service manual. Safety, legal and technical information is presented to provide proper context and guidelines for work conducted on these outboard engines.
2007 johnson evinrude outboard 50 hp service repair manualfjufksefmme
This document provides an introduction and overview for servicing Evinrude E-TEC outboard motors. It identifies the specific models covered, how to identify model and serial numbers, abbreviations used, emissions compliance information, and descriptions of typical page layouts in the manual. Safety, symbols, and notes sections are also included.
2007 johnson evinrude outboard 60 hp service repair manualfujsjefjskemm
This document provides information on trademarks and registered trademarks for various component manufacturers. It lists numerous company and product names that are registered trademarks, such as Evinrude, Johnson, GM, GE, NGK, and others. The document also notes that the Bombardier logo is a registered trademark of Bombardier Inc., used under license.
It contains safety warnings about working with electrical systems, fuel systems, and rotating components on outboard engines. Technicians are advised to take safety precautions and follow proper procedures.
[1] The BCM controls various vehicle systems like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
[2] CONSULT-III can communicate with the BCM via CAN to perform functions like changing settings, viewing self-diagnostic results and signals, activating tests, and identifying the BCM.
[3] It allows diagnosing the systems controlled by the BCM like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
The TPMS monitors tire pressure using transmitters installed in each wheel and a receiver located in the vehicle. The BCM processes signals from the transmitters to determine pressure levels. If low pressure is detected, the BCM illuminates the low tire pressure warning lamp. The system uses turn signals and a diagnostic tool during initialization and troubleshooting.
The document provides information about the warning chime system, including system diagrams and descriptions of the light reminder warning chime, seat belt warning chime, and parking brake release warning chime. It also covers diagnosis procedures for the combination meter, BCM, and symptoms like warning chimes that continue sounding or do not sound as expected.
The document provides exploded views and removal/installation instructions for ventilation system components in a vehicle, including:
- Center ventilator grille
- Side ventilator grille
- Front and side defroster grilles
- Ventilator, side ventilator, and foot ducts
- Front and side defroster nozzles
- Foot grille
- Blower unit and blower motor
The document outlines how to remove each component and the basic reverse procedure for installation. Precautions are provided for working near airbag components and disconnecting the battery.
This document provides information on transmission and driveline components for a 6-speed manual transmission (6MT) and a 7-speed automatic transmission (7AT). It includes sections on function diagnosis, component diagnosis, symptom diagnosis, precautions, preparation, on-vehicle maintenance, removal and installation, disassembly and assembly, service data and specifications, and ECU diagnosis. The document contains exploded views, diagrams, removal/installation procedures, and inspection/repair information for transmission components.
The document provides information on diagnosing and repairing starting systems. It describes manual and automatic transmission starting system diagrams, components, and descriptions. Diagnosis steps include inspecting the battery, starter motor, alternator, B terminal circuit, S connector circuit, and engine rotation. If issues are found, the document provides repair procedures for the starter motor. It also includes service data and specifications for the starter motor.
The document provides information about steering system diagnosis and repair. It includes:
F
Turn the ignition switch OFF.
Disconnect combination meter harness connectors.
Disconnect power steering control unit harness connector.
Check the continuity between combination meter harness connector and power steering control unit harness connector.
STC
H
Combination meter
Power steering control unit
Connector
Terminal
Connector
Terminal
M107
5
M108
11
Continuity
Existed
I
Is the inspection result normal?
YES >> GO TO 3.
NO
>> Repair or replace error-detected parts.
J
3.
The document provides information on servicing the steering system for a vehicle. It includes sections on symptom diagnosis, precautions, preparation, on-vehicle maintenance, on-vehicle repair, and service data. The precautions section outlines safety procedures for working on the supplemental restraint system and describes how to release the steering lock if the battery is disconnected. The document provides exploded views, removal/installation procedures, and inspection steps for various steering components.
This document provides information on diagnosing and repairing issues with a vehicle's supplemental restraint system (SRS) airbag control system. It outlines the system components, diagnostic trouble codes (DTCs), diagnosis procedures, and precautions for working on the SRS. The document is divided into sections covering the basic system description, component diagnosis by DTC, ECU diagnosis, symptom diagnosis, and precautions for working on the SRS. It provides detailed information on testing and repairing the airbags, seat belt pre-tensioners, occupancy sensors and other SRS components.
The document provides information on vehicle security systems for Nissan vehicles, including:
1. Sections cover the intelligent key system, Nissan vehicle immobilizer system (NATS), vehicle security system, component diagnosis, and symptom diagnosis.
2. Diagrams and descriptions are provided for each system, along with component locations, wiring diagrams, and diagnostic procedures.
3. The document also includes an ECU diagnosis section for the body control module and intelligent power distribution module, with reference values, wiring diagrams, fail-safe operation, and DTC indexes.
The document provides information on diagnosing and repairing squeaks and rattles in vehicles:
- It outlines a process for diagnosing the issue through customer interviews, duplicating the noise, and narrowing down the source.
- Common areas to inspect are the instrument panel, center console, and doors. Loose or insufficiently insulated components are often the cause.
- Once the cause is found, it should be repaired by tightening, adding insulation, or repositioning components. The repair must then be confirmed by recreating the conditions.
This document provides information on diagnosing issues with the seat belt control system on a vehicle. It begins with an overview of the diagnosis and repair workflow process. It then describes the seat belt warning system, including a system diagram, description, and locations of components. The document outlines procedures for diagnosing issues with specific components like the seat belt buckle switches and seat belt warning lamp circuit. It provides symptom-based diagnosis procedures and concludes with precautions for working on supplemental restraint systems.
This document provides information on inspecting and servicing seat belts. It begins with safety precautions for working on supplemental restraint systems and the battery. It describes inspecting seat belts for damage or improper operation after a collision. Inspection steps are provided to check the seat belt warning light, retractor operation, and for dirt or damage. The document includes an exploded view and procedures for removing and installing the seat belt retractor. Finally, it discusses inspecting and replacing the seat belt buckle.
The document provides information on rear suspension maintenance and repair, including:
1) Inspection procedures for the rear suspension assembly, wheel alignment, rear lower link and coil spring, and rear shock absorber.
2) Removal and installation procedures for the rear lower link and coil spring and rear shock absorber.
3) Inspection criteria for components after removal, disassembly, and installation to check for damage or abnormal wear.
The document provides information on rear axle and drive shaft components. It includes:
1) An exploded view and removal/installation steps for the rear wheel hub and housing.
2) An exploded view and removal/installation instructions for the rear drive shaft.
3) Disassembly and assembly steps for the wheel side of the rear drive shaft.
The document provides information on diagnosing issues with a vehicle's power window control system. It includes:
1) A system diagram showing the components of the power window control system including the BCM, power window switches, motors and encoders.
2) A description of the system including functions like auto-open/close, anti-pinch, retained power operation and use of serial communication between components.
3) Sections on inspecting individual components, performing diagnostics, addressing specific symptoms, and precautions for repairs. The document provides a thorough overview of analyzing and troubleshooting power window problems.
This document provides information about the diagnosis system and relay control system for the IPDM E/R. It describes the auto active test mode which sends drive signals to various vehicle systems to check operation when specific steps are followed. The relay control system section explains that the IPDM E/R uses CAN communication to perform relay ON-OFF control according to input signals from sensors and request signals from control units. It provides a table listing the control relays, input/output, control parts, and reference pages.
The document provides information about parking brake system maintenance and repair for a 2009 370Z. It includes sections on preparation, inspection and adjustment of the parking brake system, parking brake shoe adjustment, and exploded views and repair procedures for the parking brake control and parking brake shoe. Specifications are provided for parking drum brake components and the parking brake control.
The meter system receives signals from various sensors and modules through CAN communication to operate gauges, indicators, warnings and the information display. The combination meter integrates these signals and performs meter and warning functions. It also incorporates a trip computer for the information display. The IPDM E/R module assists by transmitting the oil pressure warning signal and enabling diagnosis of that indicator.
This document provides information on diagnosing and repairing squeaks and rattles in vehicles. It outlines a process that involves interviewing the customer, duplicating the noise during a test drive, checking for technical service bulletins, locating and identifying the root cause of the noise. Key steps include narrowing down the noise, removing suspected components, tapping or pushing on components, feeling for vibrations, and looking for loose components or contact marks. The goal is to isolate the source of the noise in a methodical manner.
1. ENGINE
SECTION
CO
ENGINE COOLING SYSTEM
A
CO
C
D
E
CONTENTS
F
FUNCTION DIAGNOSIS .............................. 2
.
ON-VEHICLE REPAIR ................................ 13
.
DESCRIPTION ................................................... 2
.
RADIATOR ........................................................ 13
Engine Cooling System .......................................... 2
.
Engine Cooling System Schematic ........................ 2
.
Exploded View ........................................................13
.
Removal and Installation ........................................14
.
Inspection ...............................................................15
.
G
COOLING FAN .................................................. 16
H
SYMPTOM DIAGNOSIS .............................. 3
.
OVERHEATING CAUSE ANALYSIS ................. 3
.
PRECAUTION .............................................. 5
.
Exploded View ........................................................16
.
Removal and Installation ........................................16
.
Disassembly and Assembly ....................................16
.
Inspection ...............................................................17
.
PRECAUTIONS .................................................. 5
.
WATER PUMP .................................................. 18
Troubleshooting Chart ............................................. 3
.
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .................................................................. 5
.
Precautions For Xenon Headlamp Service .............. 5
.
PREPARATION ........................................... 6
.
Exploded View ........................................................18
.
Removal and Installation ........................................18
.
Inspection ...............................................................20
.
WATER INLET AND THERMOSTAT ASSEMBLY .................................................................... 21
Exploded View ........................................................21
.
Removal and Installation ........................................21
.
Inspection ...............................................................22
.
PREPARATION .................................................. 6
.
Commercial Service Tools ...................................... 6
.
ON-VEHICLE MAINTENANCE .................... 7
.
RADIATOR ........................................................11
.
RADIATOR CAP ....................................................... 11
.
RADIATOR CAP : Inspection ................................. 11
.
K
L
M
Exploded View ........................................................23
.
Removal and Installation ........................................23
.
Inspection ...............................................................24
.
N
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................... 25
.
O
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 25
RADIATOR ............................................................... 11
.
RADIATOR : Inspection ......................................... 11
.
Revision: 2008 October
J
WATER OUTLET AND WATER PIPING .......... 23
ENGINE COOLANT ........................................... 7
.
Inspection ................................................................. 7
.
Draining .................................................................... 7
.
Refilling .................................................................... 8
.
Flushing .................................................................... 9
.
I
CO-1
Periodical Maintenance Specification ...................25
.
Radiator ..................................................................25
.
Thermostat .............................................................25
.
2009 370Z
P
2. DESCRIPTION
< FUNCTION DIAGNOSIS >
FUNCTION DIAGNOSIS
DESCRIPTION
Engine Cooling System
INFOID:0000000004491052
JPBIA1830GB
Engine Cooling System Schematic
INFOID:0000000004491053
PBIC5028E
Revision: 2008 October
CO-2
2009 370Z
3. OVERHEATING CAUSE ANALYSIS
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
A
OVERHEATING CAUSE ANALYSIS
Troubleshooting Chart
INFOID:0000000004491054
Symptom
Check items
Water pump malfunction
Poor heat transfer
—
Dust contamination or paper clogging
Damaged fins
C
Worn or loose drive belt
Thermostat stuck closed
CO
D
—
Physical damage
Clogged radiator cooling
tube
E
Excess foreign material
(rust, dirt, sand, etc.)
Cooling fan does not operate
Reduced air flow
High resistance to fan rotation
F
Fan assembly
—
Damaged fan blades
G
Damaged radiator shroud
Cooling system parts
malfunction
—
—
—
Improper engine coolant
mixture ratio
—
—
—
Poor engine coolant quality
—
Engine coolant density
Cooling hose
Water pump
Radiator cap
Engine coolant leaks
H
—
Loose clamp
I
Cracked hose
Poor sealing
J
Loose
Poor sealing
O-ring for damage, deterioration or improper fitting
Insufficient engine coolant
Radiator
Cracked radiator tank
Cracked radiator core
Reservoir tank
Overflowing reservoir tank
K
Cracked reservoir tank
Cylinder head deterioration
Exhaust gas leaks into coolCylinder head gasket deteriing system
oration
L
M
N
O
P
Revision: 2008 October
CO-3
2009 370Z
4. OVERHEATING CAUSE ANALYSIS
< SYMPTOM DIAGNOSIS >
Symptom
Check items
High engine rpm under no
load
Abusive driving
Driving in low gear for extended time
Driving at extremely high
speed
—
Overload on engine
Power train system malfunction
Installed improper size
wheels and tires
Except cooling system
parts malfunction
—
Dragging brakes
Improper ignition timing
Blocked bumper
—
Installed car brassiere
Blocked radiator grille
Blocked or restricted air
flow
Blocked radiator
—
—
Blocked condenser
Installed large fog lamp
Revision: 2008 October
Mud contamination or paper
clogging
CO-4
Blocked air flow
2009 370Z
5. PRECAUTIONS
< PRECAUTION >
PRECAUTION
A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
CO
INFOID:0000000004705114
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIRBAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
C
D
E
F
G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
H
When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors while ignition switch is
ON or engine is running, never use air or electric power tools or strike near the sensor(s) with a hammer.
Heavy vibration may activate the sensor(s), deploy the airbag(s), possibly cause serious injury.
When using air or electric power tools or hammers, always turn OFF ignition switch, disconnect the battery,
and wait 3 minutes or more before performing any service.
I
Precautions For Xenon Headlamp Service
J
INFOID:0000000004749072
WARNING:
Comply with the following warnings to prevent any serious accident.
• Disconnect the battery cable (negative terminal) or the power supply fuse before installing, removing, or touching the xenon headlamp (bulb included). The xenon headlamp contains high-voltage
generated parts.
• Never work with wet hands.
• Check the xenon headlamp ON-OFF status after assembling it to the vehicle. Never turn the xenon
headlamp ON in other conditions. Connect the power supply to the vehicle-side connector.
(Turning it ON outside the lamp case may cause fire or visual impairments.)
• Never touch the bulb glass immediately after turning it OFF. It is extremely hot.
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Install the xenon bulb securely. (Insufficient bulb socket installation may melt the bulb, the connector, the housing, etc. by high-voltage leakage or corona discharge.)
• Never perform HID circuit inspection with a tester.
• Never touch the xenon bulb glass with hands. Never put oil and grease on it.
• Dispose of the used xenon bulb after packing it in thick vinyl without breaking it.
• Never wipe out dirt and contamination with organic solvent (thinner, gasoline, etc.).
K
L
M
N
O
P
Revision: 2008 October
CO-5
2009 370Z
6. PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Commercial Service Tools
INFOID:0000000004491057
Tool name
Description
Tube presser
Pressing the tube of liquid gasket
S-NT052
Power tool
Loosening bolts and nuts
PBIC0190E
Radiator cap tester
Checking radiator and radiator cap
PBIC1982E
Radiator cap tester adapter
Adapting radiator cap tester to radiator cap
and water outlet (front) filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT564
Revision: 2008 October
CO-6
2009 370Z
7. ENGINE COOLANT
< ON-VEHICLE MAINTENANCE >
ON-VEHICLE MAINTENANCE
A
ENGINE COOLANT
Inspection
INFOID:0000000004491058
CO
LEVEL
• Check if the reservoir tank engine coolant level is within the “MIN”
to “MAX” when the engine is cool.
A
: MAX
B
C
: MIN
D
• Adjust the engine coolant level if necessary.
• Check that the reservoir tank cap is tightened.
E
JPBIA0102ZZ
F
LEAKAGE
• To check for leakage, apply pressure to the cooling system with the
radiator cap tester and radiator cap tester adapter (commercial
service tool) (A).
Testing pressure
G
: Refer to CO-25, "Radiator".
WARNING:
Never remove radiator cap when engine is hot. Serious burns
could occur from high-pressure engine coolant escaping from
water outlet (front).
CAUTION:
Higher test pressure than specified may cause radiator damage.
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.
• If anything is found, repair or replace damaged parts.
Draining
H
I
JPBIA0411ZZ
J
K
INFOID:0000000004491059
WARNING:
• To avoid being scalded, never change engine coolant when the engine is hot.
• Wrap a thick cloth around radiator cap and carefully remove radiator cap. First, turn radiator cap a
quarter of a turn to release built-up pressure. Then turn radiator cap all the way.
1. Open radiator drain plug (2) at the bottom of radiator, and then
remove radiator cap.
1
M
N
: Engine under cover
A
L
: Radiator drain plug hole
: Vehicle front
O
P
JPBIA0259ZZ
2.
3.
When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer
to EM-74, "Setting".
Remove reservoir tank if necessary, and drain engine coolant and clean reservoir tank before installing.
Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to CO-9, "Flushing".
Revision: 2008 October
CO-7
2009 370Z
8. ENGINE COOLANT
< ON-VEHICLE MAINTENANCE >
Refilling
1.
INFOID:0000000004491060
Install radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
Tightening torque
2.
3.
4.
5.
: Refer to CO-13, "Exploded View".
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-113, "Disassembly and Assembly".
Remove air cleaner case (LH). Refer to EM-27, "Exploded View".
Install reservoir tank if removed.
Check that each hose clamp has been firmly tightened.
Remove air relief plug (2) on radiator left side.
1
: Reservoir tank
3
: Engine cover
: Vehicle front
JPBIA0260ZZ
6.
Fill radiator, and reservoir tank if removed, to specified level.
• Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2-1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.
• Use Genuine NISSAN Long Life Antifreeze/Coolant or
equivalent mixed with water (distilled or demineralized).
Refer to MA-14, "FOR NORTH AMERICA : Fluids and Lubricants" (FOR NORTH AMERICA) or MA-15, "EXCEPT FOR
NORTH AMERICA : Fluids and Lubricants" (EXCEPT FOR
NORTH AMERICA).
Engine coolant capacity
(With reservoir tank at
“MAX” level)
JPBIA0412ZZ
: Refer to CO-25,
"Periodical Maintenanc
e Specification".
Reservoir tank engine coolant capacity
(At “MAX” level)
A
7.
: MAX
B
: Refer to CO-25,
"Periodical Maintenance Specification".
: MIN
When engine coolant overflows air relief hole on radiator, install
air relief plug with new O-ring.
Tightening torque
: Refer to CO-13, "Exploded View".
JPBIA0102ZZ
8.
9.
Repeat step 6.
Install air cleaner case (LH). Refer to EM-27, "Exploded View".
Revision: 2008 October
CO-8
2009 370Z
9. ENGINE COOLANT
< ON-VEHICLE MAINTENANCE >
10. Install radiator cap.
11. Warm up engine until opening thermostat. Standard for warming-up time is approximately 10 minutes at A
3,000 rpm.
• Check thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
CO
Watch water temperature gauge so as not to overheat engine.
12. Stop the engine and cool down to less than approximately 50°C (122°F).
• Cool down using fan to reduce the time.
C
• If necessary, refill radiator up to filler neck with engine coolant.
13. Refill reservoir tank to “MAX” level line with engine coolant.
14. Repeat steps 11 through 13 two or more times with radiator cap installed until engine coolant level no D
longer drops.
15. Check cooling system for leakage with engine running.
16. Warm up the engine, and check for sound of engine coolant flow while running engine from idle up to E
3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.
• Sound may be noticeable at heater unit.
17. Repeat step 16 three times.
F
18. If sound is heard, bleed air from cooling system by repeating step 6, and steps from 10 to 17 until engine
coolant level no longer drops.
19. Check that the reservoir tank cap is tightened.
G
Flushing
1.
INFOID:0000000004491061
Tightening torque
2.
3.
4.
H
Install radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
I
: Refer to CO-13, "Exploded View".
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-113, "Disassembly and Assembly".
Remove air cleaner case (LH). Refer to EM-27, "Exploded View".
Install reservoir tank if removed.
Remove air relief plug (2) on radiator.
1
: Engine cover
K
: Reservoir tank
3
J
L
: Vehicle front
M
JPBIA0260ZZ
5.
N
Fill radiator with water until water spills from the air relief hole, then close air relief plug.
O
Tightening torque
6.
7.
8.
9.
10.
11.
12.
: Refer to CO-13, "Exploded View".
Fill radiator and reservoir tank with water and reinstall radiator cap.
Install air cleaner case (LH). Refer to EM-27, "Exploded View".
Run the engine and warm it up to normal operating temperature.
Rev the engine two or three times under no-load.
Stop the engine and wait until it cools down.
Drain water from the system. Refer to CO-7, "Draining".
Repeat steps 1 through 11 until clear water begins to drain from radiator.
Revision: 2008 October
CO-9
P
2009 370Z
10. ENGINE COOLANT
< ON-VEHICLE MAINTENANCE >
13. Check that the reservoir tank cap is tightened.
Revision: 2008 October
CO-10
2009 370Z
11. RADIATOR
< ON-VEHICLE MAINTENANCE >
RADIATOR
A
RADIATOR CAP
RADIATOR CAP : Inspection
INFOID:0000000004491062
CO
• Check valve seat (A) of radiator cap.
B
: Metal plunger
C
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check if valve seat has no soil and damage.
D
E
JPBIA0108ZZ
F
• Pull negative-pressure valve to open it, and check that it close
completely when released.
- Check that there is no dirt or damage on the valve seat of radiator
cap negative-pressure valve.
- Check that there are no unusualness in the opening and closing
conditions of negative-pressure valve.
G
H
SMA967B
• Check radiator cap relief pressure.
Standard and limit
I
J
: Refer to CO-25, "Radiator".
- When connecting radiator cap to the radiator cap tester and the
radiator cap tester adapter (commercial service tool) (A), apply
engine coolant to the cap seal surface.
K
L
JPBIA0109ZZ
• Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thoroughly wipe out the water outlet (front) filler neck to remove any
waxy residue or foreign material.
M
N
RADIATOR
O
RADIATOR : Inspection
INFOID:0000000004491063
Check radiator for mud or clogging. If necessary, clean radiator as follows:
• Be careful not to bend or damage radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan assembly and horns. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
Revision: 2008 October
CO-11
2009 370Z
P
12. RADIATOR
< ON-VEHICLE MAINTENANCE >
5.
• Use compressed air lower than 490 kPa (5 kg/cm2, 71 psi) and keep distance more than 30 cm (11.8 in).
Blow air again into all the radiator core surfaces once per minute until no water sprays out.
Revision: 2008 October
CO-12
2009 370Z
13. RADIATOR
< ON-VEHICLE REPAIR >
ON-VEHICLE REPAIR
A
RADIATOR
Exploded View
INFOID:0000000004491064
CO
C
D
E
F
G
H
I
J
K
L
JPBIA2844GB
1.
Upper mount bracket
2.
Mounting rubber (upper)
3.
M
Radiator & condenser assembly
4.
Condenser pipe assembly
5.
O-ring
6.
O-ring
7.
Clamp (A/T models)
8.
A/T fluid cooler hose (A/T models)
9.
A/T fluid cooler hose (A/T models)
10. Mounting rubber (lower)
11. Clamp
12. Radiator hose (lower)
13. Radiator hose (upper)
14. Water drain hose
15. Drain plug
16. O-ring
17. Radiator water inlet pipe
18. O-ring
N
O
19. O-ring
20. Air relief plug
21. Reservoir tank cap
22. Reservoir tank
23. Reservoir tank hose
24. Clamp
25. Reservoir tank hose
26. Grommet
27. Radiator cooling fan assembly
A.
To transmission (A/T models)
B.
To water inlet and thermostat assembly C.
D.
Refer to HA-39
E.
M/T models
To water outlet
Refer to GI-4, "Components" for symbols in the figure.
Revision: 2008 October
CO-13
2009 370Z
P
14. RADIATOR
< ON-VEHICLE REPAIR >
Removal and Installation
INFOID:0000000004491065
REMOVAL
WARNING:
Never remove radiator cap when engine is hot. Serious burns could occur from high-pressure engine
coolant escaping from water inlet (front). Wrap a thick cloth around the cap. Slowly turn it a quarter of
a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
1. Drain engine coolant from radiator. Refer to CO-7, "Draining".
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant on drive belt.
2. Remove the following parts:
• Engine under cover with power tool.
• Air cleaner case (RH and LH): Refer to EM-27, "Exploded View".
• Reservoir tank: Refer to CO-13, "Exploded View".
• Bumper center upper finisher and bumper fascia assembly: Refer to EXT-11, "Exploded View".
3. Support the hood with a proper tool to prevent the hood from falling.
CAUTION:
Check that the tool surely supports the hood so as not to accidentally fall down during the work.
4. Disconnect harness clips and hood lock control cable clips from bumper retainer. Refer to DLK-222,
"Exploded View".
5. Remove front bumper retainer. Refer to DLK-204, "Exploded View".
6. Remove horn. Refer to HRN-6, "Exploded View".
7. Remove hood lock (RH and LH). Refer to DLK-222, "Exploded View".
8. Remove front combination lamp (LH). Refer to EXL-159, "Exploded View".
9. Remove hood lock bracket (center, RH, and LH). Refer to DLK-204, "Exploded View".
10. Remove hood lock stay assembly. Refer to DLK-204, "Exploded View".
11. Remove radiator core support reinforcement. Refer to DLK-204, "Exploded View".
12. Remove condenser pipe assembly. Refer to HA-39, "Exploded View".
13. Remove hood lock stay mounting bolt. Refer to DLK-204, "Exploded View".
14. Disconnect A/T fluid cooler hoses from radiator. (A/T models)
• Install blind plug to avoid leakage of A/T fluid.
15. Remove radiator hoses (upper and lower).
CAUTION:
Be careful not to allow engine coolant to contact drive belt.
16. Remove radiator water inlet pipe.
17. Rotate two radiator upper mount brackets 90 degrees in direction as shown in the figure, and remove them.
1
: Radiator upper mount bracket
A
: Turn 90° counterclockwise
JPBIA0105ZZ
18. Remove radiator & condenser assembly as follows:
CAUTION:
Be careful not to damage radiator & condenser assembly core.
Revision: 2008 October
CO-14
2009 370Z
15. RADIATOR
< ON-VEHICLE REPAIR >
a. Lift up and pull the radiator & condenser assembly (1) forward,
and then remove the mounting rubber (lower) (3) from the radiator core support (2).
A
: Vehicle front
CO
C
JPBIA0106ZZ
b.
D
Remove radiator & condenser assembly (1) from front of radiator core support (2).
E
: Vehicle front
F
G
JPBIA0107ZZ
INSTALLATION
H
Installation is the reverse order of removal.
Inspection
INFOID:0000000004491066
I
INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leakage of engine coolant using the radiator cap tester adapter and the radiator cap tester (commercial service tool). Refer to CO-7, "Inspection".
• Start and warm up the engine. Visually check that there is no leakage of engine coolant and A/T fluid (A/T
models).
J
K
L
M
N
O
P
Revision: 2008 October
CO-15
2009 370Z
16. COOLING FAN
< ON-VEHICLE REPAIR >
COOLING FAN
Exploded View
INFOID:0000000004491067
JPBIA0240GB
1.
Cooling fan (RH)
2.
Cooling fan (LH)
3.
Fan shroud
4.
Fan motor (LH)
5.
Fan motor (RH)
6.
Cooling fan control module
A.
Apply on fan motor shaft
: Apply Genuine High Strength Thread Locking Sealant or equivalent.
Refer to GI-4, "Components" for symbols not described on the above.
Removal and Installation
INFOID:0000000004491068
REMOVAL
1.
2.
3.
4.
5.
6.
Remove reservoir tank. Refer to CO-13, "Exploded View".
Disconnect crash zone sensor harness clips from fan shroud, and move harness to aside.
Disconnect harness connector from cooling fan control module, and move harness to aside.
Remove under cover.
Disconnect A/T fluid cooler hose from fan shroud. (A/T models)
Remove cooling fan assembly from under the vehicle.
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Only use genuine parts for cooling fan mounting bolt and observe the specified torque (to prevent
core support from being damaged).
Disassembly and Assembly
INFOID:0000000004491069
DISASSEMBLY
1.
2.
3.
4.
Disconnect harness from cooling fan control module.
Remove cooling fan control module from cooling fan assembly.
CAUTION:
Handle carefully to avoid dropping and shocks.
Remove cooling fan mounting nuts, and then remove the cooling fan (RH and LH).
Remove fan motors (RH and LH).
Revision: 2008 October
CO-16
2009 370Z
17. COOLING FAN
< ON-VEHICLE REPAIR >
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
CAUTION:
RH and LH cooling fans are different. Be careful not to misassemble them.
• Install each fan in the following position.
Right side
Left side
A
CO
: 9 blades
: 11 blades
C
• Secure the harness tightly to the fan shroud to prevent the fan rotation area from being loose.
Inspection
INFOID:0000000004491070
D
INSPECTION AFTER REMOVAL
Check that fan motors operate normally.
NOTE:
Cooling fans are controlled by cooling fan control module. For details, refer to EC-72, "System Diagram".
INSPECTION AFTER DISASSEMBLY
E
F
Cooling Fan
Inspect cooling fan for crack or unusual bend.
• If anything is found, replace cooling fan.
G
H
I
J
K
L
M
N
O
P
Revision: 2008 October
CO-17
2009 370Z
18. WATER PUMP
< ON-VEHICLE REPAIR >
WATER PUMP
Exploded View
INFOID:0000000004491071
JPBIA1357GB
1.
Timing chain tensioner (primary)
4.
O-ring
A.
Identify with yellow paint mark
2.
Water pump
B.
3.
O-ring
Identify with light blue paint mark
Apply engine coolant
Refer to GI-4, "Components" for symbols in the figure.
Removal and Installation
INFOID:0000000004491072
CAUTION:
• When removing water pump assembly, be careful not to get engine coolant on drive belt.
• Water pump cannot be disassembled and should be replaced as a unit.
• After installing water pump, connect hose and clamp securely, then check for leakage using the radiator cap tester and the radiator cap tester adapter (commercial service tool).
REMOVAL
1.
2.
3.
4.
5.
6.
7.
8.
Remove engine cover. Refer to EM-25, "Exploded View".
Release the fuel pressure. Refer to EC-608, "Inspection".
Disconnect the battery cable from the negative terminal.
Remove air duct and air cleaner case assembly (RH and LH). Refer to EM-27, "Exploded View".
Remove reservoir tank. Refer to CO-13, "Exploded View".
Separate engine harness removing their brackets from front timing chain case.
Remove engine undercover with power tool.
Drain engine oil. Refer to LU-7, "Draining".
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine oil on drive belt.
9. Drain engine coolant from radiator. Refer to CO-7, "Draining".
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant on drive belt.
10. Remove radiator hose (upper and lower). Refer to CO-13, "Exploded View".
11. Remove cooling fan assembly. Refer to CO-16, "Exploded View".
12. Remove front timing chain case. Refer to EM-50, "Exploded View".
Revision: 2008 October
CO-18
2009 370Z
19. WATER PUMP
< ON-VEHICLE REPAIR >
13. Remove timing chain tensioner (primary) (1) as follows:
A
a. Remove lower mounting bolt (A).
b. Loosen upper mounting bolt (B) slowly, and then turn chain tensioner (primary) on the upper mounting bolt so that plunger (C)
is fully expanded.
CO
NOTE:
Even if plunger is fully expanded, it is not dropped from the body
of timing chain tensioner (primary).
C
c. Remove upper mounting bolt, and then remove timing chain tensioner (primary).
JPBIA1537ZZ
14. Remove water pump as follows:
D
a. Remove three water pump mounting bolts. Secure a gap between water pump gear and timing chain, by
turning crankshaft counterclockwise until timing chain looseness on water pump sprocket becomes maximum.
E
b. Screw M8 bolts (A) [pitch: 1.25 mm (0.0492 in) length: approximately 50 mm (1.97 in)] into water pumps upper and lower
mounting bolt holes until they reach timing chain case. Then,
F
alternately tighten each bolt for a half turn, and pull out water
pump (1).
CAUTION:
• Pull straight out while preventing vane from contacting
G
socket in installation area.
• Remove water pump without causing sprocket to contact
timing chain.
H
c. Remove M8 bolts and O-rings from water pump.
JPBIA0111ZZ
CAUTION:
Never disassemble water pump.
I
INSTALLATION
1.
Install new O-rings to water pump.
• Apply engine oil to O-ring (1) and engine coolant to O-ring (3)
as shown in the figure.
2
J
: Water pump
K
• Locate O-ring with yellow paint mark (A) to front side.
• Locate O-ring with light blue paint mark (B) to rear side.
L
JPBIA0112ZZ
2.
3.
a.
Install water pump.
CAUTION:
Never allow cylinder block to nip O-rings when installing water pump.
• Check timing chain and water pump sprocket are engaged.
• Insert water pump by tightening mounting bolts alternately and evenly.
Install timing chain tensioner (primary) as follows:
Turn crankshaft clockwise so that timing chain on the timing chain tensioner (primary) side is loose.
M
N
O
P
Revision: 2008 October
CO-19
2009 370Z
20. WATER PUMP
< ON-VEHICLE REPAIR >
b. Pull plunger stopper tab (A) up (or turn lever downward) so as to
remove plunger stopper tab from the ratchet of plunger (D).
NOTE:
Plunger stopper tab and lever (C) are synchronized.
c. Push plunger into the inside of tensioner body.
d. Hold plunger in the fully compressed position by engaging
plunger stopper tab with the tip of ratchet.
e. To secure lever, insert stopper pin (E) through hole of lever into
tensioner body hole (B).
• The lever parts and the tab are synchronized. Therefore, the
JPBIA0118ZZ
plunger will be secured under this condition.
NOTE:
Figure shows the example of 1.2 mm (0.047 in) diameter thin screwdriver being used as the stopper pin.
f. Install timing chain tensioner (primary).
• Remove dust and foreign material completely from backside of timing chain tensioner (primary) and
from installation area of rear timing chain case.
g. Remove stopper pin.
h. Check again that timing chain and water pump sprocket are engaged.
4. Install in the reverse order of removal for remaining parts.
• After starting engine, let idle for three minutes, then rev engine up to 3,000 rpm under no load to
purge air from the high-pressure chamber of chain tensioner. Engine may produce a rattling
noise. This indicates that air still remains in the chamber and is not a matter of concern.
Inspection
INFOID:0000000004491073
INSPECTION AFTER REMOVAL
• Check for badly rusted or corroded water pump body assembly.
• Check for rough operation due to excessive end play.
• If anything is found, replace water pump.
SLC943A
INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leakage of engine coolant using the radiator cap tester adapter and the radiator cap tester (commercial service tool). Refer to CO-7, "Inspection".
• Start and warm up the engine. Visually check that there is no leakage of engine coolant.
Revision: 2008 October
CO-20
2009 370Z
21. WATER INLET AND THERMOSTAT ASSEMBLY
< ON-VEHICLE REPAIR >
WATER INLET AND THERMOSTAT ASSEMBLY
Exploded View
A
INFOID:0000000004491074
CO
C
D
E
F
JPBIA2743GB
1.
Gasket
2.
G
Water inlet and thermostat assembly
Refer to GI-4, "Components" for symbols in the figure.
Removal and Installation
INFOID:0000000004491075
H
REMOVAL
1.
2.
3.
4.
5.
6.
7.
8.
Remove engine undercover with power tool.
Drain engine coolant from radiator drain plug at the bottom of radiator. Refer to CO-7, "Draining".
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant on drive belt.
Remove engine cover. Refer to EM-25, "Exploded View".
Remove air duct and air cleaner case assembly (LH). Refer to EM-27, "Exploded View".
Remove reservoir tank. Refer to CO-13, "Exploded View".
Disconnect radiator hose (lower) from water inlet and thermostat assembly. Refer to CO-13, "Exploded
View".
Disconnect intake valve timing control solenoid valve harness connector (bank 2), and remove intake
valve timing control solenoid valve (bank 2). Refer to EM-50, "Exploded View".
Remove water inlet and thermostat assembly (1).
A
I
J
K
L
M
: Do not loosen these screw.
N
CAUTION:
Never disassemble water inlet and thermostat assembly.
Replace them as a unit, if necessary.
O
JPBIA0261ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
• Be careful not to spill engine coolant over engine room. Use rag to absorb engine coolant.
Revision: 2008 October
CO-21
2009 370Z
P
22. WATER INLET AND THERMOSTAT ASSEMBLY
< ON-VEHICLE REPAIR >
Inspection
INFOID:0000000004491076
INSPECTION AFTER REMOVAL
1.
2.
Check valve seating condition at ordinary room temperatures. It should seat tightly.
Check valve operation.
Thermostat (Standard)
: Refer to CO-25, "Thermostat".
• If the malfunctioning condition, when valve seating at ordinary
room temperature, or measured values are out of the standard,
replace water inlet and thermostat assembly.
SLC949A
INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leakage of engine coolant using the radiator cap tester adapter and the radiator cap tester (commercial service tool). Refer to CO-7, "Inspection".
• Start and warm up the engine. Visually check that there is no leakage of engine coolant.
Revision: 2008 October
CO-22
2009 370Z
23. WATER OUTLET AND WATER PIPING
< ON-VEHICLE REPAIR >
WATER OUTLET AND WATER PIPING
A
Exploded View
INFOID:0000000004491077
CO
C
D
E
F
G
H
I
J
JPBIA2339GB
1.
Clamp
2.
Water hose
4.
Engine coolant temperature sensor
5.
Heater hose
6.
Water outlet (rear)
8.
Gasket
9.
O-ring
11.
Water outlet (front)
K
Clamp
7.
12. Radiator cap
10. Water outlet pipe
3.
Harness bracket
13. Clamp
14. Radiator hose (upper)
15. Gasket
16. Heater pipe
17. Clamp
18. Water hose
19. Water bypass pipe
20. Clamp
L
21. Water hose
22. Heater hose
23. O-ring
A.
To EVAP piping
B.
D.
M
To electric throttle control actuator
(bank 2)
To heater core
C.
To radiator
N
Refer to GI-4, "Components" for symbols in the figure.
O
Removal and Installation
INFOID:0000000004491078
REMOVAL
1.
2.
3.
P
Remove engine undercover with power tool.
Drain engine coolant from radiator drain plug at the bottom of radiator. Refer to CO-7, "Draining".
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant on drive belt.
Remove engine cover. Refer to EM-25, "Exploded View".
Revision: 2008 October
CO-23
2009 370Z
24. WATER OUTLET AND WATER PIPING
< ON-VEHICLE REPAIR >
4. Remove reservoir tank. Refer to CO-13, "Exploded View".
5. Remove oil level gauge and guide. Refer to EM-44, "Exploded View".
6. Remove air duct and air cleaner case assembly (RH and LH). Refer to EM-27, "Exploded View".
7. Remove radiator hose (upper) and heater hose.
8. Separate engine harness removing their bracket from water outlet (rear).
9. Remove engine coolant temperature sensor if necessary.
CAUTION:
Be careful not to damage engine coolant temperature sensor.
10. Remove heater pipe, water bypass pipe and water outlet pipe.
11. Remove water outlet (rear) if necessary.
NOTE:
Removing engine assembly is required. Refer to EM-68, "Exploded View".
INSTALLATION
Note the following, and install in the reverse order of removal.
• Securely insert each hose, and install clamp at a position where it does not interfere with the pipe bulge.
• When inserting water outlet pipe and water bypass pipe into water outlet, apply neutral detergent to O-ring.
CAUTION:
Never allow water outlet (rear) to nip O-rings when installing water outlet pipe and water bypass
pipe.
Inspection
INFOID:0000000004491079
INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leakage of engine coolant using the radiator cap tester adapter and the radiator cap tester (commercial service tool). Refer to CO-7, "Inspection".
• Start and warm up the engine. Visually check that there is no leakage of engine coolant.
Revision: 2008 October
CO-24
2009 370Z
25. SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
A
SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification
INFOID:0000000004491080
CO
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit:
(US qt, Imp qt)
A/T models
8.5 (9, 7-1/2)
M/T models
Engine coolant capacity [With reservoir tank (“MAX” level)]
C
8.6 (9-1/8, 7-5/8)
Reservoir tank engine coolant capacity (At “MAX” level)
0.8 (7/8, 3/4)
Radiator
D
INFOID:0000000004491081
E
Unit: kPa (kg/cm2, psi)
Cap relief pressure
Standard
122.3 - 151.7 (1.2 - 1.5, 18 - 22)
Limit
F
107 (1.1, 16)
Leakage testing pressure
157 (1.6, 23)
Thermostat
INFOID:0000000004491082
Thermostat
H
Standard
Valve opening temperature
G
76.5°C (170°F)
Maximum valve lift
9.0 mm/90°C (0.354 in/194°F)
Valve closing temperature
I
71°C (160°F)
J
K
L
M
N
O
P
Revision: 2008 October
CO-25
2009 370Z