The document provides information on rear axle and drive shaft components. It includes:
1) An exploded view and removal/installation steps for the rear wheel hub and housing.
2) An exploded view and removal/installation instructions for the rear drive shaft.
3) Disassembly and assembly steps for the wheel side of the rear drive shaft.
Caterpillar cat 330 c excavator (prefix gag) service repair manual (gag00001 ...hfjsekekmmd
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 28 steps for reassembling the travel motor, placing components back in the reverse order and noting alignment and torque specifications.
Caterpillar cat d11 t carrydozer track type tractor (prefix jns) service repa...fjkskmmdmme
The document provides instructions for disassembling a track roller frame on a D11T track-type tractor. It describes using straps and a hydraulic cylinder with a puller stud to remove the recoil spring and pilot assembly from the front of the track roller frame. It then explains how to remove various components from the track roller frame including the trunnion, plate, pin, and retainer assembly using lifting devices and tools. The overall purpose is to fully disassemble the track roller frame for repair or replacement of parts.
Caterpillar cat 330 f ln excavator (prefix wba) service repair manual (wba000...fksjksmmde
The document provides step-by-step instructions to disassemble a travel motor. It begins by listing required tools and fasteners. The procedures then describe how to remove 27 components of the travel motor including the head assembly, housing assembly, brake piston, rotating group, pistons, and seals. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
Caterpillar cat 345 c excavator (prefix jar) service repair manual (jar00001 ...fjkskedmme
This document provides instructions for removing and installing the rear gear group on a 345C excavator. It details:
1) The required tools and parts for the job.
2) The step-by-step removal procedure which includes removing the electric starting motor, flywheel, rear gear components, seals, and bearings.
3) The installation procedure which provides directions for installing the rear gear group components in reverse order and ensuring proper bearing placement and torque specifications are followed.
Caterpillar cat 336 f lxe excavator (prefix naj) service repair manual (naj00...fjkskedmme
The document provides instructions for disassembling the travel motor of a 336F XE or 336F LXE excavator. It lists 27 steps to completely disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Precautions are provided to safely release spring forces and properly mark parts for reassembly. Tools required include various bolts, pins, adapters, and pullers to dismantle the motor.
Caterpillar cat 330 c l excavator (prefix dky) service repair manual (dky0000...hhjsekmdmm
The document provides instructions for disassembling and assembling the travel motor of a 330C L excavator. It lists 28 steps for disassembly, removing components like the head, plates, seals, and bearing races. It then lists 28 steps for assembly, reinstalling those components in reverse order and noting requirements like applying thread lock compounds and ensuring proper alignment of parts. Tools required are also listed. The overall document provides a detailed technical procedure for fully disassembling and reassembling the excavator's travel motor.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 330 f excavator (prefix hck) service repair manual (hck00001 ...fjskkksmemm
The document is a service repair manual that provides instructions for disassembling a 330F excavator travel motor. It outlines 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, rotating group, pistons, and more. Various tools are required to remove fasteners and components. Safety precautions are provided throughout to warn of spring forces, pressurized fluids, and other hazards during disassembly.
Caterpillar cat 330 c excavator (prefix gag) service repair manual (gag00001 ...hfjsekekmmd
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 28 steps for reassembling the travel motor, placing components back in the reverse order and noting alignment and torque specifications.
Caterpillar cat d11 t carrydozer track type tractor (prefix jns) service repa...fjkskmmdmme
The document provides instructions for disassembling a track roller frame on a D11T track-type tractor. It describes using straps and a hydraulic cylinder with a puller stud to remove the recoil spring and pilot assembly from the front of the track roller frame. It then explains how to remove various components from the track roller frame including the trunnion, plate, pin, and retainer assembly using lifting devices and tools. The overall purpose is to fully disassemble the track roller frame for repair or replacement of parts.
Caterpillar cat 330 f ln excavator (prefix wba) service repair manual (wba000...fksjksmmde
The document provides step-by-step instructions to disassemble a travel motor. It begins by listing required tools and fasteners. The procedures then describe how to remove 27 components of the travel motor including the head assembly, housing assembly, brake piston, rotating group, pistons, and seals. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
Caterpillar cat 345 c excavator (prefix jar) service repair manual (jar00001 ...fjkskedmme
This document provides instructions for removing and installing the rear gear group on a 345C excavator. It details:
1) The required tools and parts for the job.
2) The step-by-step removal procedure which includes removing the electric starting motor, flywheel, rear gear components, seals, and bearings.
3) The installation procedure which provides directions for installing the rear gear group components in reverse order and ensuring proper bearing placement and torque specifications are followed.
Caterpillar cat 336 f lxe excavator (prefix naj) service repair manual (naj00...fjkskedmme
The document provides instructions for disassembling the travel motor of a 336F XE or 336F LXE excavator. It lists 27 steps to completely disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Precautions are provided to safely release spring forces and properly mark parts for reassembly. Tools required include various bolts, pins, adapters, and pullers to dismantle the motor.
Caterpillar cat 330 c l excavator (prefix dky) service repair manual (dky0000...hhjsekmdmm
The document provides instructions for disassembling and assembling the travel motor of a 330C L excavator. It lists 28 steps for disassembly, removing components like the head, plates, seals, and bearing races. It then lists 28 steps for assembly, reinstalling those components in reverse order and noting requirements like applying thread lock compounds and ensuring proper alignment of parts. Tools required are also listed. The overall document provides a detailed technical procedure for fully disassembling and reassembling the excavator's travel motor.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 330 f excavator (prefix hck) service repair manual (hck00001 ...fjskkksmemm
The document is a service repair manual that provides instructions for disassembling a 330F excavator travel motor. It outlines 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, rotating group, pistons, and more. Various tools are required to remove fasteners and components. Safety precautions are provided throughout to warn of spring forces, pressurized fluids, and other hazards during disassembly.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
Caterpillar cat 336 f l excavator (prefix nbs) service repair manual (nbs0000...fjsjekdmmeme
This document provides disassembly instructions for a 336F excavator travel motor. It lists 27 steps to fully disassemble the travel motor, including removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and more. Various tools are required to remove parts and release spring forces safely. Detailed illustrations accompany each step to show how to disassemble the individual components of the travel motor.
Caterpillar cat 336 f l xe excavator (prefix ybh) service repair manual (ybh0...fjkskedmme
This document provides instructions for disassembling the travel motor on a 336F LNXE excavator. The 27 step procedure includes removing components like the motor head assembly, barrel assembly, piston assemblies, springs, seals, plates and more. Special tools are required and safety precautions must be followed when releasing spring forces. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 313 f excavator (prefix prg) service repair manual (prg00001 ...fjjskekdmmse
This document provides instructions for removing and installing the front gear group on a C4.4 engine. The procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing gears. Individual gears are removed and installed one at a time, ensuring proper timing is maintained through alignment of marks on each gear. End play and backlash are checked using gauges once installation is complete. Precautions are outlined to prevent damage to engine components.
Caterpillar cat 336 f excavator (prefix wcf) service repair manual (wcf00001 ...fjkskedmme
The document provides disassembly instructions for a 336F excavator travel motor over 27 steps. It details removing components like the motor head assembly, piston assemblies, barrel assembly, swashplate, and more. Tools required include a transmission repair stand, lifting eye assembly, driver group, and various bolts, pins and seals. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar cat 336 f l excavator (prefix tza) service repair manual (tza0000...fjsjekdmmeme
This document provides disassembly instructions for a 336F L excavator travel motor. It describes 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, seals, plates, pistons, bearings, and other internal components. Detailed illustrations are provided to identify each part and guide the disassembly process. Safety precautions are noted regarding releasing spring forces and containing fluids during disassembly.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing all seals and installing components in the reverse order of disassembly.
- Special tools are required for tasks like removing bearings and installing retaining rings.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...hfjsekekmmd
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing all seals and installing components in the reverse order of disassembly.
- Special tools are required for tasks like removing bearings and installing retaining rings.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...cdfzxs
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It describes 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and seals. It then describes 18 steps for reassembling the motor and components in the reverse order, making sure to replace all seals and apply thread lock compound as needed. Tools required are also listed.
The document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It lists 28 steps for disassembly, removing components like the head, springs, plates and seals. It then lists 29 steps for assembly, reinstalling the components in reverse order and noting alignment and torque specifications. Tools required include retaining ring pliers, a bearing puller, eyebolts and adapters to secure components during disassembly and assembly. Cleanliness is stressed and O-rings and seals should be replaced during reassembly.
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It describes 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and seals. It then describes 15 steps for reassembling the motor and installing components in the reverse order, making sure to clean parts and apply thread lock compound as needed. Tools required include retaining ring pliers, a bearing puller, an eyebolt, and an adapter.
The document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It lists the required tools and gives step-by-step procedures to remove components like the head, brake piston, rotating assembly, seals and bearings. Corresponding assembly instructions describe how to reinstall these parts in reverse order, noting requirements like applying thread lock compound and ensuring proper alignment of keys and plates. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...cdfzxs
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It details 28 steps for disassembly, removing components like the head, port plate, springs, brake piston, plates, and bearings. It then details 21 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Tools required are also listed.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It details 28 steps for disassembly, removing components like the head, port plate, springs, brake piston, plates, and bearings. It then details 21 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Tools required are also listed.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...hfjsekekmmd
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble components like the head, port plate, springs, brake piston, plates and discs.
- It then describes 28 steps for reassembling the components in reverse order, making sure to clean parts and apply thread lock compound and oil where specified.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and thread lock compound.
Caterpillar cat 330 c excavator (prefix haa) service repair manual (haa00001 ...cdfzxs
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, including applying thread lock compound, installing keys and seals, and torquing bolts.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and driver group. Cleanliness is important during assembly.
Caterpillar cat 330 c excavator (prefix haa) service repair manual (haa00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing seals and installing components in the reverse order of disassembly.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and thread lock compound.
Caterpillar cat 330 c excavator (prefix haa) service repair manual (haa00001 ...hfjsekekmmd
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, including applying thread lock compound, installing keys and seals, and torquing bolts.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and driver group. Cleanliness is important during assembly.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...diskkdkdmdm
The document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It lists 28 steps for disassembly, removing components like the head, plates, seals, and bearing races. It then lists 29 steps for assembly, replacing components and tightening to the specified torques. Tools required are listed in a table. Cautions are provided about cleaning parts and applying thread lock compound during assembly.
The document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It lists the required tools and presents step-by-step procedures with illustrations. Key steps include removing the motor head, brake piston, rotating assembly, and seals. Assembly involves installing the seals and o-rings, brake piston, rotating assembly, motor head, and reattaching the travel motor. Safety notices are included to take care handling springs and contain fluids.
[1] The BCM controls various vehicle systems like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
[2] CONSULT-III can communicate with the BCM via CAN to perform functions like changing settings, viewing self-diagnostic results and signals, activating tests, and identifying the BCM.
[3] It allows diagnosing the systems controlled by the BCM like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
The TPMS monitors tire pressure using transmitters installed in each wheel and a receiver located in the vehicle. The BCM processes signals from the transmitters to determine pressure levels. If low pressure is detected, the BCM illuminates the low tire pressure warning lamp. The system uses turn signals and a diagnostic tool during initialization and troubleshooting.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
Caterpillar cat 336 f l excavator (prefix nbs) service repair manual (nbs0000...fjsjekdmmeme
This document provides disassembly instructions for a 336F excavator travel motor. It lists 27 steps to fully disassemble the travel motor, including removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and more. Various tools are required to remove parts and release spring forces safely. Detailed illustrations accompany each step to show how to disassemble the individual components of the travel motor.
Caterpillar cat 336 f l xe excavator (prefix ybh) service repair manual (ybh0...fjkskedmme
This document provides instructions for disassembling the travel motor on a 336F LNXE excavator. The 27 step procedure includes removing components like the motor head assembly, barrel assembly, piston assemblies, springs, seals, plates and more. Special tools are required and safety precautions must be followed when releasing spring forces. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 313 f excavator (prefix prg) service repair manual (prg00001 ...fjjskekdmmse
This document provides instructions for removing and installing the front gear group on a C4.4 engine. The procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing gears. Individual gears are removed and installed one at a time, ensuring proper timing is maintained through alignment of marks on each gear. End play and backlash are checked using gauges once installation is complete. Precautions are outlined to prevent damage to engine components.
Caterpillar cat 336 f excavator (prefix wcf) service repair manual (wcf00001 ...fjkskedmme
The document provides disassembly instructions for a 336F excavator travel motor over 27 steps. It details removing components like the motor head assembly, piston assemblies, barrel assembly, swashplate, and more. Tools required include a transmission repair stand, lifting eye assembly, driver group, and various bolts, pins and seals. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar cat 336 f l excavator (prefix tza) service repair manual (tza0000...fjsjekdmmeme
This document provides disassembly instructions for a 336F L excavator travel motor. It describes 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, seals, plates, pistons, bearings, and other internal components. Detailed illustrations are provided to identify each part and guide the disassembly process. Safety precautions are noted regarding releasing spring forces and containing fluids during disassembly.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing all seals and installing components in the reverse order of disassembly.
- Special tools are required for tasks like removing bearings and installing retaining rings.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...hfjsekekmmd
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing all seals and installing components in the reverse order of disassembly.
- Special tools are required for tasks like removing bearings and installing retaining rings.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...cdfzxs
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It describes 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and seals. It then describes 18 steps for reassembling the motor and components in the reverse order, making sure to replace all seals and apply thread lock compound as needed. Tools required are also listed.
The document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It lists 28 steps for disassembly, removing components like the head, springs, plates and seals. It then lists 29 steps for assembly, reinstalling the components in reverse order and noting alignment and torque specifications. Tools required include retaining ring pliers, a bearing puller, eyebolts and adapters to secure components during disassembly and assembly. Cleanliness is stressed and O-rings and seals should be replaced during reassembly.
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It describes 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and seals. It then describes 15 steps for reassembling the motor and installing components in the reverse order, making sure to clean parts and apply thread lock compound as needed. Tools required include retaining ring pliers, a bearing puller, an eyebolt, and an adapter.
The document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It lists the required tools and gives step-by-step procedures to remove components like the head, brake piston, rotating assembly, seals and bearings. Corresponding assembly instructions describe how to reinstall these parts in reverse order, noting requirements like applying thread lock compound and ensuring proper alignment of keys and plates. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...cdfzxs
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It details 28 steps for disassembly, removing components like the head, port plate, springs, brake piston, plates, and bearings. It then details 21 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Tools required are also listed.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It details 28 steps for disassembly, removing components like the head, port plate, springs, brake piston, plates, and bearings. It then details 21 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Tools required are also listed.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...hfjsekekmmd
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble components like the head, port plate, springs, brake piston, plates and discs.
- It then describes 28 steps for reassembling the components in reverse order, making sure to clean parts and apply thread lock compound and oil where specified.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and thread lock compound.
Caterpillar cat 330 c excavator (prefix haa) service repair manual (haa00001 ...cdfzxs
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, including applying thread lock compound, installing keys and seals, and torquing bolts.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and driver group. Cleanliness is important during assembly.
Caterpillar cat 330 c excavator (prefix haa) service repair manual (haa00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing seals and installing components in the reverse order of disassembly.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and thread lock compound.
Caterpillar cat 330 c excavator (prefix haa) service repair manual (haa00001 ...hfjsekekmmd
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, including applying thread lock compound, installing keys and seals, and torquing bolts.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and driver group. Cleanliness is important during assembly.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...diskkdkdmdm
The document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It lists 28 steps for disassembly, removing components like the head, plates, seals, and bearing races. It then lists 29 steps for assembly, replacing components and tightening to the specified torques. Tools required are listed in a table. Cautions are provided about cleaning parts and applying thread lock compound during assembly.
The document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It lists the required tools and presents step-by-step procedures with illustrations. Key steps include removing the motor head, brake piston, rotating assembly, and seals. Assembly involves installing the seals and o-rings, brake piston, rotating assembly, motor head, and reattaching the travel motor. Safety notices are included to take care handling springs and contain fluids.
[1] The BCM controls various vehicle systems like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
[2] CONSULT-III can communicate with the BCM via CAN to perform functions like changing settings, viewing self-diagnostic results and signals, activating tests, and identifying the BCM.
[3] It allows diagnosing the systems controlled by the BCM like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
The TPMS monitors tire pressure using transmitters installed in each wheel and a receiver located in the vehicle. The BCM processes signals from the transmitters to determine pressure levels. If low pressure is detected, the BCM illuminates the low tire pressure warning lamp. The system uses turn signals and a diagnostic tool during initialization and troubleshooting.
The document provides information about the warning chime system, including system diagrams and descriptions of the light reminder warning chime, seat belt warning chime, and parking brake release warning chime. It also covers diagnosis procedures for the combination meter, BCM, and symptoms like warning chimes that continue sounding or do not sound as expected.
The document provides exploded views and removal/installation instructions for ventilation system components in a vehicle, including:
- Center ventilator grille
- Side ventilator grille
- Front and side defroster grilles
- Ventilator, side ventilator, and foot ducts
- Front and side defroster nozzles
- Foot grille
- Blower unit and blower motor
The document outlines how to remove each component and the basic reverse procedure for installation. Precautions are provided for working near airbag components and disconnecting the battery.
This document provides information on transmission and driveline components for a 6-speed manual transmission (6MT) and a 7-speed automatic transmission (7AT). It includes sections on function diagnosis, component diagnosis, symptom diagnosis, precautions, preparation, on-vehicle maintenance, removal and installation, disassembly and assembly, service data and specifications, and ECU diagnosis. The document contains exploded views, diagrams, removal/installation procedures, and inspection/repair information for transmission components.
The document provides information on diagnosing and repairing starting systems. It describes manual and automatic transmission starting system diagrams, components, and descriptions. Diagnosis steps include inspecting the battery, starter motor, alternator, B terminal circuit, S connector circuit, and engine rotation. If issues are found, the document provides repair procedures for the starter motor. It also includes service data and specifications for the starter motor.
The document provides information about steering system diagnosis and repair. It includes:
F
Turn the ignition switch OFF.
Disconnect combination meter harness connectors.
Disconnect power steering control unit harness connector.
Check the continuity between combination meter harness connector and power steering control unit harness connector.
STC
H
Combination meter
Power steering control unit
Connector
Terminal
Connector
Terminal
M107
5
M108
11
Continuity
Existed
I
Is the inspection result normal?
YES >> GO TO 3.
NO
>> Repair or replace error-detected parts.
J
3.
The document provides information on servicing the steering system for a vehicle. It includes sections on symptom diagnosis, precautions, preparation, on-vehicle maintenance, on-vehicle repair, and service data. The precautions section outlines safety procedures for working on the supplemental restraint system and describes how to release the steering lock if the battery is disconnected. The document provides exploded views, removal/installation procedures, and inspection steps for various steering components.
This document provides information on diagnosing and repairing issues with a vehicle's supplemental restraint system (SRS) airbag control system. It outlines the system components, diagnostic trouble codes (DTCs), diagnosis procedures, and precautions for working on the SRS. The document is divided into sections covering the basic system description, component diagnosis by DTC, ECU diagnosis, symptom diagnosis, and precautions for working on the SRS. It provides detailed information on testing and repairing the airbags, seat belt pre-tensioners, occupancy sensors and other SRS components.
1. The document provides removal and installation instructions for various supplemental restraint system (SRS) components including the driver air bag module, front passenger air bag module, spiral cable, and other modules.
2. Removal of SRS components requires disconnection of the battery and waiting 3 minutes for safety. The driver air bag module is removed by taking out bolts and disconnecting the harness connector.
3. Proper handling of air bag modules is emphasized to avoid deployment or damage, and self-diagnosis must be performed after repairs to check for faults.
The document provides information on vehicle security systems for Nissan vehicles, including:
1. Sections cover the intelligent key system, Nissan vehicle immobilizer system (NATS), vehicle security system, component diagnosis, and symptom diagnosis.
2. Diagrams and descriptions are provided for each system, along with component locations, wiring diagrams, and diagnostic procedures.
3. The document also includes an ECU diagnosis section for the body control module and intelligent power distribution module, with reference values, wiring diagrams, fail-safe operation, and DTC indexes.
The document provides information on diagnosing and repairing squeaks and rattles in vehicles:
- It outlines a process for diagnosing the issue through customer interviews, duplicating the noise, and narrowing down the source.
- Common areas to inspect are the instrument panel, center console, and doors. Loose or insufficiently insulated components are often the cause.
- Once the cause is found, it should be repaired by tightening, adding insulation, or repositioning components. The repair must then be confirmed by recreating the conditions.
This document provides information on diagnosing issues with the seat belt control system on a vehicle. It begins with an overview of the diagnosis and repair workflow process. It then describes the seat belt warning system, including a system diagram, description, and locations of components. The document outlines procedures for diagnosing issues with specific components like the seat belt buckle switches and seat belt warning lamp circuit. It provides symptom-based diagnosis procedures and concludes with precautions for working on supplemental restraint systems.
This document provides information on inspecting and servicing seat belts. It begins with safety precautions for working on supplemental restraint systems and the battery. It describes inspecting seat belts for damage or improper operation after a collision. Inspection steps are provided to check the seat belt warning light, retractor operation, and for dirt or damage. The document includes an exploded view and procedures for removing and installing the seat belt retractor. Finally, it discusses inspecting and replacing the seat belt buckle.
The document provides information on rear suspension maintenance and repair, including:
1) Inspection procedures for the rear suspension assembly, wheel alignment, rear lower link and coil spring, and rear shock absorber.
2) Removal and installation procedures for the rear lower link and coil spring and rear shock absorber.
3) Inspection criteria for components after removal, disassembly, and installation to check for damage or abnormal wear.
The document provides information on diagnosing issues with a vehicle's power window control system. It includes:
1) A system diagram showing the components of the power window control system including the BCM, power window switches, motors and encoders.
2) A description of the system including functions like auto-open/close, anti-pinch, retained power operation and use of serial communication between components.
3) Sections on inspecting individual components, performing diagnostics, addressing specific symptoms, and precautions for repairs. The document provides a thorough overview of analyzing and troubleshooting power window problems.
This document provides information about the diagnosis system and relay control system for the IPDM E/R. It describes the auto active test mode which sends drive signals to various vehicle systems to check operation when specific steps are followed. The relay control system section explains that the IPDM E/R uses CAN communication to perform relay ON-OFF control according to input signals from sensors and request signals from control units. It provides a table listing the control relays, input/output, control parts, and reference pages.
The document provides information about parking brake system maintenance and repair for a 2009 370Z. It includes sections on preparation, inspection and adjustment of the parking brake system, parking brake shoe adjustment, and exploded views and repair procedures for the parking brake control and parking brake shoe. Specifications are provided for parking drum brake components and the parking brake control.
The meter system receives signals from various sensors and modules through CAN communication to operate gauges, indicators, warnings and the information display. The combination meter integrates these signals and performs meter and warning functions. It also incorporates a trip computer for the information display. The IPDM E/R module assists by transmitting the oil pressure warning signal and enabling diagnosis of that indicator.
This document provides information on diagnosing and repairing squeaks and rattles in vehicles. It outlines a process that involves interviewing the customer, duplicating the noise during a test drive, checking for technical service bulletins, locating and identifying the root cause of the noise. Key steps include narrowing down the noise, removing suspected components, tapping or pushing on components, feeling for vibrations, and looking for loose components or contact marks. The goal is to isolate the source of the noise in a methodical manner.
1. TRANSMISSION & DRIVELINE
SECTION
RAX
REAR AXLE
A
B
C
RAX
E
CONTENTS
SYMPTOM DIAGNOSIS .............................. 2
.
ON-VEHICLE REPAIR ................................. 8
.
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................ 2
.
F
REAR WHEEL HUB AND HOUSING ................ 8
NVH Troubleshooting Chart ..................................... 2
.
PRECAUTION .............................................. 3
.
PRECAUTIONS .................................................. 3
.
Precautions for Drive Shaft ...................................... 3
.
PREPARATION ........................................... 4
.
PREPARATION .................................................. 4
.
Special Service Tool ................................................ 4
.
Commercial Service Tool ......................................... 4
.
ON-VEHICLE MAINTENANCE .................... 6
.
REAR WHEEL HUB AND HOUSING ................ 6
.
Exploded View ......................................................... 8
.
Removal and Installation ......................................... 8
.
Inspection ................................................................ 9
.
G
REAR DRIVE SHAFT ........................................ 11
H
Exploded View ........................................................11
.
Removal and Installation ........................................11
.
WHEEL SIDE ............................................................12
.
WHEEL SIDE : Disassembly and Assembly ..........12
.
I
FINAL DRIVE SIDE ...................................................14
.
FINAL DRIVE SIDE : Disassembly and Assembly 14
....
Inspection ...............................................................16
.
J
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................... 17
.
K
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 17
L
Inspection ................................................................. 6
.
REAR DRIVE SHAFT ......................................... 7
.
Inspection ................................................................. 7
.
Wheel Bearing ........................................................17
.
Drive Shaft ..............................................................17
.
M
N
O
P
Revision: 2008 October
RAX-1
2009 370Z
2. NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
INFOID:0000000004500882
×
NVH in DLN section.
NVH in DLN section.
NVH in RAX and RSU sections.
Refer to REAR AXLE in this chart.
NVH in WT section.
NVH in WT section.
Refer to DRIVE SHAFT in this chart.
NVH in BR section.
NVH in ST section.
DIFFERENTIAL
REAR AXLE AND REAR SUSPENSION
REAR AXLE
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
—
Parts interference
×
RAX-8
Shake
×
×
PROPELLER SHAFT
DRIVE
SHAFT
Improper installation, looseness
×
Possible cause and SUSPECTED PARTS
—
RAX-16
Joint sliding resistance
Noise
Reference page
Imbalance
—
Excessive joint angle
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
Vibration
×
×
×
Shimmy
×
×
×
×
×
×
×
Judder
×
×
×
×
×
×
Poor quality ride or handling
×
×
×
×
×
×
×
Shake
REAR AXLE
×
×
Noise
Symptom
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×: Applicable
Revision: 2008 October
RAX-2
2009 370Z
3. PRECAUTIONS
< PRECAUTION >
PRECAUTION
A
PRECAUTIONS
Precautions for Drive Shaft
INFOID:0000000004500883
B
•
-
Observe the following precautions when disassembling and assembling drive shaft.
Never disassemble joint sub-assembly because it is non-overhaul parts.
C
Perform work in a location which is as dust-free as possible.
Clean the parts, before disassembling and assembling.
Prevent the entry of foreign objects during disassembly of the service location.
Reassemble disassembled parts carefully in the correct order. If work is interrupted, a clean cover must be RAX
placed over parts.
- Use paper waste. Fabric shop cloths must not be used because of the danger of lint adhering to parts.
- Clean disassembled parts (except for rubber parts) with kerosene which shall be removed by blowing with
E
air or wiping with paper waste.
F
G
H
I
J
K
L
M
N
O
P
Revision: 2008 October
RAX-3
2009 370Z
4. PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000004500884
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
Installing boot band
KV40107300
( − )
Boot band crimping tool
ZZA1229D
Installing drive shaft plug
KV38100500
( − )
Drift
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.
ZZA0701D
Installing drive shaft plug
KV38102200
( − )
Drift
a: 90 mm (3.54 in) dia.
b: 31 mm (1.22 in) dia.
ZZA0920D
Commercial Service Tool
INFOID:0000000004500885
Tool name
Description
Power tool
Loosening bolts and nuts
PBIC0190E
Revision: 2008 October
RAX-4
2009 370Z
5. PREPARATION
< PREPARATION >
Tool name
Description
Ball joint remover
Removing ball joint from axle housing
A
B
C
NT146
Drive shaft puller
Remove drive shaft joint sub assembly
RAX
E
JPDIG0152ZZ
F
G
H
I
J
K
L
M
N
O
P
Revision: 2008 October
RAX-5
2009 370Z
6. REAR WHEEL HUB AND HOUSING
< ON-VEHICLE MAINTENANCE >
ON-VEHICLE MAINTENANCE
REAR WHEEL HUB AND HOUSING
Inspection
INFOID:0000000004500886
MOUNTING INSPECTION
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
WHEEL BEARING INSPECTION
• Move wheel hub and bearing assembly in the axial direction by hand. Make sure there is no looseness of
wheel bearing.
Standard
Axial end play
: Refer to RAX-17, "Wheel Bearing".
• Rotate wheel hub and bearing assembly and make sure that is no unusual noise or other irregular conditions. If there is any of irregular conditions, replace wheel hub and bearing assembly.
Revision: 2008 October
RAX-6
2009 370Z
7. REAR DRIVE SHAFT
< ON-VEHICLE MAINTENANCE >
REAR DRIVE SHAFT
A
Inspection
INFOID:0000000004500887
• Check drive shaft mounting point and joint for looseness and other damage.
• Check boot for cracks and other damage.
CAUTION:
Replace entire drive shaft assembly when noise or vibration occurs from drive shaft.
B
C
RAX
E
F
G
H
I
J
K
L
M
N
O
P
Revision: 2008 October
RAX-7
2009 370Z
8. REAR WHEEL HUB AND HOUSING
< ON-VEHICLE REPAIR >
ON-VEHICLE REPAIR
REAR WHEEL HUB AND HOUSING
Exploded View
INFOID:0000000004500888
JPDIG0125GB
1.
Ball seat
2.
Bushing
3.
Cotter pin
4.
Axle housing
5.
Back plate
6.
Anchor block
7.
Wheel hub and bearing assembly
8.
Wheel hub lock nut
Refer to GI-4, "Components" for symbols in the figure.
Removal and Installation
INFOID:0000000004500889
REMOVAL
1.
2.
3.
4.
5.
Remove tires with power tool.
Remove caliper assembly. Hang caliper assembly in a place where it will not interfere with work. Refer to
BR-54, "BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View" (1 piston type), BR-58,
"BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded View" (2 piston type).
CAUTION:
Never depress brake pedal while caliper assembly is removed.
Remove disc rotor. Refer to BR-55, "BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Removal and
Installation" (1 piston type), BR-59, "BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Removal and
Installation" (2 piston type).
Remove cotter pin, then loosen wheel hub lock nut with a power tool.
Put matching marks (A) on drive shaft and wheel hub and bearing assembly.
CAUTION:
Use paint or similar substance for matching marks. Never
scratch the surface.
JPDIG0121ZZ
Revision: 2008 October
RAX-8
2009 370Z
9. REAR WHEEL HUB AND HOUSING
< ON-VEHICLE REPAIR >
6. Patch wheel hub lock nut with a piece of wood. Hammer the
wood to disengage wheel hub and bearing assembly from drive
A
shaft.
CAUTION:
• Never place drive shaft joint at an extreme angle. Also be
B
careful not to overextend slide joint.
• Never allow drive shaft to hang down without support for
counterpart such as joint sub-assembly, and other parts.
NOTE:
C
Use a suitable puller, if wheel hub and bearing assembly and
drive shaft cannot be separated even after performing the above
JPDIG0070ZZ
procedure.
RAX
7. Remove wheel hub lock nut.
8. Remove parking brake shoe and parking brake cable. Refer to PB-7, "Exploded View" and PB-6,
"Exploded View".
E
9. Remove stabilizer connecting rod (upper side). Refer to RSU-16, "Exploded View".
10. Remove coil spring. Refer to RSU-8, "Exploded View".
11. Set suitable jack under axle housing.
F
12. Remove radius rod. Refer to RSU-14, "Exploded View".
13. Remove shock absorber (lower side). Refer to RSU-10, "Exploded View".
G
14. Remove front lower link (axle housing side). Refer to RSU-15, "Exploded View".
15. Remove rear lower link (axle housing side). Refer to RSU-8, "Exploded View".
16. Separate axle housing from suspension arm, using the ball joint remover, and then remove axle housing.
H
CAUTION:
• Temporarily tighten nuts to prevent damage to threads and to prevent the ball joint remover from
coming off.
• Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint.
I
• Never allow drive shaft to hang down without support for counterpart such as joint sub-assembly, and other parts.
17. Remove the wheel hub and bearing assembly.
J
18. Remove anchor block and back plate from axle housing.
INSTALLATION
K
Note the following, and install in the reverse order of removal.
• Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly.
CAUTION:
Never apply lubricating oil to these matching surface.
• Clean the matching surface of drive shaft and wheel hub and bearing assembly.
CAUTION:
Apply paste [service parts (440037S000)] to cover entire flat
surface (A) of joint sub-assembly of drive shaft.
Standard
Amount paste
L
M
N
1.0 – 3.0 g (0.04 – 0.10 oz)
• Never use a power tool to tighten the wheel hub lock nut.
• Perform the final tightening of each of parts under unladen conditions, which were removed when removing wheel hub and bearing
assembly and axle housing.
• Never reuse cotter pin and bushing.
Inspection
O
JPDIG0122ZZ
INFOID:0000000004500890
INSPECTION AFTER REMOVAL
Wheel Hub and Bearing Assembly
Check the wheel hub and bearing assembly for wear, cracks, and damage. Replace if necessary.
Axle Housing
Revision: 2008 October
RAX-9
2009 370Z
P
10. REAR WHEEL HUB AND HOUSING
< ON-VEHICLE REPAIR >
Check the axle housing for wear, cracks, and damage. Replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of suspension arm ball joint. Refer to RSU-12, "Inspection".
INSPECTION AFTER INSTALLATION
1.
2.
3.
Adjust parking brake operation (stroke). Refer to PB-3, "Inspection and Adjustment".
Check wheel alignment. Refer to RSU-6, "Inspection".
Adjust neutral position of steering angle sensor. Refer to BRC-8, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Special Repair Requirement".
Revision: 2008 October
RAX-10
2009 370Z
11. REAR DRIVE SHAFT
< ON-VEHICLE REPAIR >
REAR DRIVE SHAFT
A
Exploded View
INFOID:0000000004500891
B
C
RAX
E
F
G
JPDIG0126GB
1.
Plug
2.
Housing
3.
Snap ring
4.
Ball cage/steel ball/inner race assembly
5.
Stopper ring
6.
Boot band
7.
Boot
8.
Shaft
9.
Circular clip
10. Joint sub-assembly
H
I
11. Dust shield
: Wheel side
1: NISSAN genuine grease or an equivalent.
J
2: Apply paste [service parts (440037S000)].
Refer to GI-4, "Components" for symbols not described on the above.
K
Removal and Installation
INFOID:0000000004500892
REMOVAL
1.
2.
3.
4.
5.
L
Remove tires with power tool.
Remove cotter pin, then loosen wheel hub lock nut with power tool. Refer to RAX-8, "Exploded View".
Put matching marks (A) on drive shaft and wheel hub and bearing assembly.
CAUTION:
Use paint or similar substance for matching marks. Never
scratch the surface.
Remove diag blace. Refer to RSU-17, "Exploded View".
Remove center muffler. Refer to EX-5, "Exploded View".
JPDIG0121ZZ
Revision: 2008 October
RAX-11
2009 370Z
M
N
O
P
12. REAR DRIVE SHAFT
< ON-VEHICLE REPAIR >
6. Patch wheel hub lock nut with a piece of wood. Hammer the
wood to disengage wheel hub and bearing assembly from drive
shaft.
CAUTION:
• Never place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
• Never allow drive shaft to hang down without support for
counterpart such as joint sub-assembly, and other parts.
NOTE:
Using a suitable puller if wheel hub and bearing assembly and
drive shaft cannot be separated even after performing the above
procedure.
7. Remove wheel hub lock nut.
8. Remove mounting bolts between side flange and drive shaft.
JPDIG0070ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
• Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly.
CAUTION:
Never apply lubricating oil to these matching surface.
• Clean the matching surface of drive shaft and wheel hub and bearing assembly.
CAUTION:
Apply paste [service parts (440037S000)] to cover entire flat
surface (A) of joint sub-assembly of drive shaft.
Standard
Amount paste
1.0 – 3.0 g (0.04 – 0.10 oz)
• Never use a power tool to tighten the wheel hub lock nut.
• Perform the final tightening of each of parts under unladen conditions, which were removed when removing wheel hub and bearing
assembly and axle housing.
• Never reuse cotter pin and bushing.
JPDIG0122ZZ
WHEEL SIDE
WHEEL SIDE : Disassembly and Assembly
INFOID:0000000004500893
DISASSEMBLY
1.
2.
3.
4.
5.
6.
Fix shaft with a vise.
CAUTION:
Protect shaft when fixing with a vise using aluminum or copper plates.
Remove dust shield from drive shaft.
Remove boot bands, and then remove boot from joint sub-assembly.
Screw the drive shaft puller (A) (commercial service tool) 30 mm
(1.18 in) or more into the thread of joint sub-assembly, and pull
joint sub-assembly from shaft.
CAUTION:
• If joint sub-assembly cannot be removed after five or
more unsuccessful attempts, replace shaft and joint sub
assembly as a set.
• Align sliding hammer and drive shaft and remove them by
pulling directory.
Remove circular clip from shaft.
Remove boot from shaft.
JPDIG0151ZZ
ASSEMBLY
1.
Clean old grease on joint sub-assembly with paper waste.
Revision: 2008 October
RAX-12
2009 370Z
13. REAR DRIVE SHAFT
< ON-VEHICLE REPAIR >
2. Fill serration slot joint sub-assembly with NISSAN genuine grease or equivalent until the serration slot and
ball groove become full to the brim.
A
CAUTION:
After applying grease, use a paper waste to wipe off old grease that has oozed out.
3. Install boot and boot bands to shaft.
B
CAUTION:
• Wrap serration on shaft with tape to protect the boot from damage.
• Never reuse boot and boot band.
C
4. Remove the tape wrapped around the serrated on shaft.
5. Position circular clip on groove at the shaft edge.
CAUTION:
RAX
Never reuse circular clip.
6. Align both center axles of the shaft edge and joint sub-assembly. Then assemble shaft with circular clip
joint sub-assembly.
E
7. Install joint sub-assembly to shaft using plastic hammer.
CAUTION:
• Check circular clip is properly positioned on groove of the
joint sub-assembly.
F
• Confirm that joint sub-assembly is correctly engaged
while rotating drive shaft.
8. Apply the balance of the specified amount of grease into the
G
boot inside from large diameter side of boot.
Standard
Grease amount
H
: Refer to RAX-17, "Drive
Shaft".
RAC0049D
I
9.
Install the boot securely into grooves (indicated by “*” marks)
shown in the figure.
CAUTION:
If grease adheres to the boot mounting surface (indicated
by “*” mark) on the shaft or housing, boot may come off.
Remove all grease from the surfaces.
10. To prevent the deformation of the boot, adjust the boot installation length (L) to the specified value shown below by inserting
the suitable tool into inside of the boot from the large diameter
side of boot and discharging the inside air.
J
K
L
JPDIG0136ZZ
Standard
L
: Refer to RAX-17, "Drive
Shaft".
M
CAUTION:
• If the boot installation length is outside the standard, it may cause breakage of boot.
• Be careful not to touch the inside of the boot with the tip of tool.
11. Secure the ends of the boot with boot bands using the boot band
crimping tool (A) [SST: KV40107300 ( − )].
CAUTION:
Never reuse boot band.
N
O
P
PDIA1187J
Revision: 2008 October
RAX-13
2009 370Z
14. REAR DRIVE SHAFT
< ON-VEHICLE REPAIR >
NOTE:
Secure boot band so that dimension (M) meets the specification
as shown in the figure.
M
: 2.0 – 3.0 mm (0.079 – 0.118 in)
12. Secure joint sub-assembly and shaft, and then make sure that
they are in the correct position when rotating boot. Install them
with boot band when boot installation positions become incorrect.
CAUTION:
Never reuse boot band.
13. Install dust shield to drive shaft.
CAUTION:
Never reuse dust shield.
DSF0047D
FINAL DRIVE SIDE
FINAL DRIVE SIDE : Disassembly and Assembly
INFOID:0000000004500894
DISASSEMBLY
1.
2.
3.
4.
5.
Fix shaft with a vise.
CAUTION:
Protect shaft when fixing with a vise using aluminum or copper plates.
Remove boot bands, and then remove boot from housing.
Put matching marks on housing and shaft.
CAUTION:
Use paint or similar substance for matching marks. Never scratch the surface.
Remove stopper ring with suitable tool, and pull out housing.
Put matching marks on ball cage/steel ball/inner race assembly
and shaft.
CAUTION:
Use paint or similar substance for matching marks. Never
scratch the surface.
SRA249A
6.
7.
8.
Remove snap ring, and then remove ball cage/steel ball/inner
race assembly from shaft.
Remove boot from shaft.
If plug needs to be removed, take it out with a plastic hammer.
SFA514A
ASSEMBLY
1.
Remove old grease on housing with paper waste.
Revision: 2008 October
RAX-14
2009 370Z
15. REAR DRIVE SHAFT
< ON-VEHICLE REPAIR >
2. If plug (1) has been removed, use a drift to press in a new one.
A
: Press
A : Drift [SST: KV38100500 (
3.
4.
5.
6.
7.
− )]
B : Drift [SST: KV38102200 (
− )]
B
Install boot and boot bands to shaft.
CAUTION:
• Wrap serration shaft with tape to protect the boot from
damage.
• Never reuse boot and boot bands.
Remove the tape wrapped around the serrated on shaft.
C
JPDIF0016ZZ
RAX
Install ball cage/steel ball/inner race assembly (1), align it with
the matching marks on shaft (2) put during the removal.
Secure ball cage/steel ball/inner race assembly onto shaft with
snap ring (3).
CAUTION:
Never reuse snap ring.
Apply the appropriate amount of grease onto housing and sliding surface.
Standard
Grease amount : Refer to RAX-17, "Drive Shaft".
E
F
G
JPDIG0004ZZ
H
8.
Install stopper ring to housing.
CAUTION:
Never reuse stopper ring.
9. After installed, pull shaft to check engagement between housing and stopper ring.
10. Install boot securely into grooves (indicated by “*” marks) shown
in the figure.
CAUTION:
If grease adheres to the boot mounting surfaces (indicated
by “*” marks) on shaft or housing, boot may be removed.
Remove all grease from the surfaces.
11. To prevent the deformation of the boot, adjust the boot installation length (L) to the value shown below by inserting the suitable
tool into the inside of boot from the large diameter side of boot
and discharging inside air.
I
J
K
L
JPDIG0137ZZ
Standard
L
M
: Refer to RAX-17, "Drive Shaft".
CAUTION:
• If the boot installation length is outside the standard, it may cause breakage of boot.
• Be careful not to touch the inside of the boot with the tip of tool.
12. Install boot bands securely as shown in the figure.
CAUTION:
Never reuse boot bands.
13. Secure housing and shaft, and then make sure that they are in
the correct position when rotating boot. Install them with boot
band when the mounting positions become incorrect.
CAUTION:
Never reuse boot bands.
N
O
P
PDIA1188J
Revision: 2008 October
RAX-15
2009 370Z
16. REAR DRIVE SHAFT
< ON-VEHICLE REPAIR >
Inspection
INFOID:0000000004500895
INSPECTION AFTER REMOVAL
• Move joint up/down, left/right, and in the axial direction. Check for any rough movement or significant looseness.
• Check boot for cracks or other damage, and also for grease leakage.
• If a malfunction is found, disassemble drive shaft, and then replace
with new one.
RAA0030D
Revision: 2008 October
RAX-16
2009 370Z
17. SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
A
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Bearing
INFOID:0000000004500896
Item
Standard
Axial end play
C
0.05 mm (0.002 in) or less
Drive Shaft
B
INFOID:0000000004500897
RAX
Item
Joint
Grease quantity
Boots installed length
Standard
E
Wheel side
Final drive side
110 – 130 g (3.88 – 4.58 oz)
105 – 125 g (3.70 – 4.40 oz)
133.5 mm (5.26 in)
130.2 mm (5.13 in)
F
G
H
I
J
K
L
M
N
O
P
Revision: 2008 October
RAX-17
2009 370Z