The document provides information on diagnosing and repairing starting systems. It describes manual and automatic transmission starting system diagrams, components, and descriptions. Diagnosis steps include inspecting the battery, starter motor, alternator, B terminal circuit, S connector circuit, and engine rotation. If issues are found, the document provides repair procedures for the starter motor. It also includes service data and specifications for the starter motor.
The document provides information about steering system diagnosis and repair. It includes:
F
Turn the ignition switch OFF.
Disconnect combination meter harness connectors.
Disconnect power steering control unit harness connector.
Check the continuity between combination meter harness connector and power steering control unit harness connector.
STC
H
Combination meter
Power steering control unit
Connector
Terminal
Connector
Terminal
M107
5
M108
11
Continuity
Existed
I
Is the inspection result normal?
YES >> GO TO 3.
NO
>> Repair or replace error-detected parts.
J
3.
Daewoo doosan dx300 lc excavator service repair manual (serial number 5001 an...ufjjdjkkskemmd
The document provides instructions for troubleshooting and testing a hydraulic system, including adjusting the pump regulator and installing a flow meter. It recommends periodically contacting distributors for updated documentation and manuals. Illustrations are representations and may vary from actual equipment. The summary focuses on the key points of adjusting the pump regulator using a flow meter, balancing pump outputs, and installing a flow meter for testing.
The document discusses the use of oscilloscopes and graphing multimeters to measure voltage signals. It describes the different types of oscilloscopes including analog and digital storage oscilloscopes. It explains important oscilloscope settings like time base, volts per division, triggers, and the number of channels. It also discusses measuring pulse trains, AC and DC coupling, and using oscilloscopes and graphing multimeters.
The document discusses procedures for diagnosing and repairing cranking systems. It describes how to disassemble and test starter motor and solenoid components. Various steps are outlined for troubleshooting starting issues, including voltage drop testing, control circuit testing, and starter amperage testing to diagnose the cause of cranking problems.
2003 kawasaki vn1600 a1 vulcan classic service repair manualfjjskekmdmme
This document provides a service manual for the Vulcan 1600 Classic motorcycle. It contains general information sections including a quick reference guide, table of contents, foreword, and section on before servicing. The before servicing section outlines important precautions to follow when working on the motorcycle, such as disconnecting the battery, cleaning and arranging removed parts, inspecting parts for damage, using proper replacement parts, following tightening procedures and applying lubricants. It describes proper handling of gaskets, seals, bearings, circlips and other components during disassembly and reassembly.
This document is a service manual table of contents for an SM-614 service manual. It contains sections on general information, electric control, hydraulic system, drive assembly, brake system, steering system, load carrier, body and frame, and optional equipment. Each section contains multiple subsections and lists the page numbers for each. It also includes notices about safety and liability as well as specifications for PWT and PWC models, serial number location, record keeping guidelines, required tools, a torque chart, and conversion factors.
The MD 902 Explorer is powered by two Pratt & Whitney Canada Model 207E turboshaft engines, each producing 710 shaft horsepower. The engines are mounted at a 25 degree angle to improve flight dynamics. Engine air intake is provided by NACA air inlets that improve fuel efficiency. The engines are controlled by a full authority digital engine control (FADEC) system with a hydro-mechanical backup. In the event of an engine failure during training, the FADEC automatically reverts the operating engine to its maximum power setting.
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP90N FORKLIFT LIFT TRUCKS 6M60-TL DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP90N FORKLIFT LIFT TRUCKS 6M60-TL DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis, Mast and Options: Foreword
Chassis, Mast and Options: General Information
Chassis, Mast and Options: Cooling System
Chassis, Mast and Options: Electrical System
Chassis, Mast and Options: Tiltable
Chassis, Mast and Options: Power Train
Chassis, Mast and Options: 3-Speed Power shift Transmission
Chassis, Mast and Options: Front Axle and Reduction Differential
Chassis, Mast and Options: Rear Axle
Chassis, Mast and Options: Brake System
Chassis, Mast and Options: Steering System
Chassis, Mast and Options: Hydraulic System
Chassis, Mast and Options: Masts and Forks
Chassis, Mast and Options: Fork Positioner
Chassis, Mast and Options: Service Data
6M60-TL Diesel Engine: Foreword
6M60-TL Diesel Engine: General
6M60-TL Diesel Engine: Engine
6M60-TL Diesel Engine: Lubrication
6M60-TL Diesel Engine: Fuel and Engine Control
6M60-TL Diesel Engine: Electronically Controlled Fuel System
6M60-TL Diesel Engine: Cooling
6M60-TL Diesel Engine: Intake and Exhaust
6M60-TL Diesel Engine: Emission Control
6M60-TL Diesel Engine: Electrical
6M60-TL Diesel Engine: Special Equipment
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP90N FORKLIFT LIFT TRUCKS 6M60-TL DIESEL ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
The document provides information about steering system diagnosis and repair. It includes:
F
Turn the ignition switch OFF.
Disconnect combination meter harness connectors.
Disconnect power steering control unit harness connector.
Check the continuity between combination meter harness connector and power steering control unit harness connector.
STC
H
Combination meter
Power steering control unit
Connector
Terminal
Connector
Terminal
M107
5
M108
11
Continuity
Existed
I
Is the inspection result normal?
YES >> GO TO 3.
NO
>> Repair or replace error-detected parts.
J
3.
Daewoo doosan dx300 lc excavator service repair manual (serial number 5001 an...ufjjdjkkskemmd
The document provides instructions for troubleshooting and testing a hydraulic system, including adjusting the pump regulator and installing a flow meter. It recommends periodically contacting distributors for updated documentation and manuals. Illustrations are representations and may vary from actual equipment. The summary focuses on the key points of adjusting the pump regulator using a flow meter, balancing pump outputs, and installing a flow meter for testing.
The document discusses the use of oscilloscopes and graphing multimeters to measure voltage signals. It describes the different types of oscilloscopes including analog and digital storage oscilloscopes. It explains important oscilloscope settings like time base, volts per division, triggers, and the number of channels. It also discusses measuring pulse trains, AC and DC coupling, and using oscilloscopes and graphing multimeters.
The document discusses procedures for diagnosing and repairing cranking systems. It describes how to disassemble and test starter motor and solenoid components. Various steps are outlined for troubleshooting starting issues, including voltage drop testing, control circuit testing, and starter amperage testing to diagnose the cause of cranking problems.
2003 kawasaki vn1600 a1 vulcan classic service repair manualfjjskekmdmme
This document provides a service manual for the Vulcan 1600 Classic motorcycle. It contains general information sections including a quick reference guide, table of contents, foreword, and section on before servicing. The before servicing section outlines important precautions to follow when working on the motorcycle, such as disconnecting the battery, cleaning and arranging removed parts, inspecting parts for damage, using proper replacement parts, following tightening procedures and applying lubricants. It describes proper handling of gaskets, seals, bearings, circlips and other components during disassembly and reassembly.
This document is a service manual table of contents for an SM-614 service manual. It contains sections on general information, electric control, hydraulic system, drive assembly, brake system, steering system, load carrier, body and frame, and optional equipment. Each section contains multiple subsections and lists the page numbers for each. It also includes notices about safety and liability as well as specifications for PWT and PWC models, serial number location, record keeping guidelines, required tools, a torque chart, and conversion factors.
The MD 902 Explorer is powered by two Pratt & Whitney Canada Model 207E turboshaft engines, each producing 710 shaft horsepower. The engines are mounted at a 25 degree angle to improve flight dynamics. Engine air intake is provided by NACA air inlets that improve fuel efficiency. The engines are controlled by a full authority digital engine control (FADEC) system with a hydro-mechanical backup. In the event of an engine failure during training, the FADEC automatically reverts the operating engine to its maximum power setting.
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP90N FORKLIFT LIFT TRUCKS 6M60-TL DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP90N FORKLIFT LIFT TRUCKS 6M60-TL DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis, Mast and Options: Foreword
Chassis, Mast and Options: General Information
Chassis, Mast and Options: Cooling System
Chassis, Mast and Options: Electrical System
Chassis, Mast and Options: Tiltable
Chassis, Mast and Options: Power Train
Chassis, Mast and Options: 3-Speed Power shift Transmission
Chassis, Mast and Options: Front Axle and Reduction Differential
Chassis, Mast and Options: Rear Axle
Chassis, Mast and Options: Brake System
Chassis, Mast and Options: Steering System
Chassis, Mast and Options: Hydraulic System
Chassis, Mast and Options: Masts and Forks
Chassis, Mast and Options: Fork Positioner
Chassis, Mast and Options: Service Data
6M60-TL Diesel Engine: Foreword
6M60-TL Diesel Engine: General
6M60-TL Diesel Engine: Engine
6M60-TL Diesel Engine: Lubrication
6M60-TL Diesel Engine: Fuel and Engine Control
6M60-TL Diesel Engine: Electronically Controlled Fuel System
6M60-TL Diesel Engine: Cooling
6M60-TL Diesel Engine: Intake and Exhaust
6M60-TL Diesel Engine: Emission Control
6M60-TL Diesel Engine: Electrical
6M60-TL Diesel Engine: Special Equipment
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP90N FORKLIFT LIFT TRUCKS 6M60-TL DIESEL ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
The document provides information about electrical and power control systems, specifically the charging system and power generation voltage variable control system. It includes diagrams of both systems showing component locations and connections. It also describes the components, including that the alternator provides voltage to operate the vehicle and charge the battery while the voltage is controlled by the IC voltage regulator. The power generation voltage variable control system aims to reduce engine load from the alternator and decrease fuel consumption.
1) The document provides information on inspecting and repairing an adjustable pedal system. It includes sections on diagnosis workflow, inspection and adjustment procedures, component diagnosis, symptom diagnosis, precautions, and removal/installation of the adjustable pedal system.
2) The component diagnosis section provides guidance on inspecting the pedal adjusting switch power supply and ground circuits and pedal adjusting motor circuit. It also includes a wiring diagram.
3) The symptom diagnosis section includes a table to help diagnose issues like the adjustable pedal system not operating based on the preliminary checks and component inspections.
2003 Daewoo Matiz Service Repair Manual 1.pdfujfjkskmmdm
This document provides general information and troubleshooting procedures for engines. It includes:
- A component locator diagram of the engine compartment showing key parts.
- General diagnostic tables listing common engine problems, probable causes, and recommended corrections. Problems covered include hard starting, lack of engine power, and rough idling.
- Specification tables with general engine specs and a performance curve.
- Instructions for various engine maintenance procedures like checking fluid levels, changing oil/filters, inspecting belts and hoses.
The document serves as a technical reference manual for mechanics working on vehicle engines.
The document provides information on testing the charging system of a vehicle. It describes how to conduct an alternator output line voltage drop test to check for issues in the wiring from the alternator to the battery. It also explains how to perform an output current test to determine if the alternator is producing a normal current output level. The tests instruct the user to measure voltage and current readings while placing different loads on the alternator and compare the values to specified limits.
This document provides information on general engine diagnosis and troubleshooting for the Daewoo Matiz engine. It lists common engine issues, probable causes, and recommended corrections. Issues covered include hard starting, lack of power, rough idling, hesitation, surging, detonation, overheating, and poor fuel consumption. For each issue, it identifies potential causes such as problems with the ignition system, fuel system, compression, or other components.
IRJET- Design of Diagnosis Device for Electronic Throttle BodyIRJET Journal
1) The document describes the design of a portable diagnostic device for testing the electronic components of an electronic throttle body, including the sensor and motor.
2) The device consists of hardware and software. The hardware includes a microcontroller, sensors to measure throttle position, and a motor driver circuit. The software processes the sensor outputs and displays the results on an LCD screen. It also controls the motor to rotate the throttle plate.
3) The diagnostic device allows testing of the position sensor and motor by displaying the sensor values at different throttle plate positions, and visually inspecting the plate's movement to its mechanical stops. This verifies the components are functioning properly.
This document provides instructions for operating a Sun VAT-40 volt ampere tester. It describes the various components of the tester including the ammeter, voltmeter, volt and field selectors, load increase control, and test leads. It then provides a condensed testing procedure for evaluating starting and charging systems with 5 tests: [1] starting, [2] charging, [2A] output, [3] voltage regulator, and [4] diode stator. The tests are designed to check for problems and compare performance to manufacturer specifications.
The document provides instructions for testing and servicing vehicle charging systems. It describes how to perform key tests like charging voltage tests, AC ripple voltage tests, and alternator output tests. It also explains how to inspect drive belts, remove an alternator, and disassemble alternator components for testing.
This document provides an overview and descriptions of the key components in a vehicle starting system, including the starter relay, starter, and starter solenoid. It describes how the starting system forms a high-amperage feed circuit to power the starter and a low-amperage control circuit. It explains how the starter relay connects these circuits to engage the starter motor when the ignition switch and transmission position allow starting. Troubleshooting and service procedures for the starter relay and starter are also covered.
This document provides an index and contents for the Electrical Group 8A manual, focusing on diagnosing battery, starting, and charging systems. It begins with an overview that these systems are interconnected and should be tested as a complete unit. The document then covers batteries, describing battery components, ratings, diagnosing state-of-charge using built-in indicators or testing electrolyte levels. It also covers starting and charging systems. Testing procedures range from basic to using onboard diagnostics.
The document discusses engine cooling system components and procedures for servicing them. It includes sections on general information, specifications, lubricants, sealants, special tools, troubleshooting, and procedures for checking the radiator, thermostat, water pump, hoses, and other components. The troubleshooting section provides charts to help diagnose issues like fans not operating or changing speed correctly.
1) The document provides troubleshooting information for an Electronic Control Diesel (ECD) system, including: cautions for using diagnostic programs, function inspections, a parts layout drawing, diagnosis code list, list of symptoms, and procedures for troubleshooting various issues.
2) It describes how to inspect components like the intake air flow meter and accelerator position sensor, and basic inspection steps for issues like battery, cranking, starting, idling, and fuel pressure.
3) Detailed troubleshooting procedures are provided for various symptoms like fast idling, hunting, smoke discharge, hard starting, lack of power, noises, and more. Diagnosis codes are listed with corresponding system components and troubleshooting pages.
JCB 1THT Dumper Service Repair Manual Instant Download.pdfukdkksmmd
The document is a service manual that provides instructions for servicing components of a dumper vehicle, including the starter motor. It begins with general health and safety warnings about working on the machine. The starter motor section then provides an introduction to how starter motors function, identifies the main components of the starter motor, and provides instructions for checking the condition of the starter motor using a multimeter. It lists acceptable voltage readings at different test points with the ignition switch in the start position.
JCB 1THT Dumper Service Repair Manual Instant Download.pdff8soekmdmdm
The document provides service and repair instructions for a dumper vehicle, outlining safety procedures and detailing maintenance and repair of various systems including the engine, brakes, hydraulics, electrical systems, and other components. Sections cover removal and installation of parts, inspections, specifications, and consumable products. Copyright information is included and the manual advises keeping it in good condition as part of the machine.
JCB 1THT Dumper Service Repair Manual Instant Download.pdfzao908wangsa
The document provides service and repair instructions for a dumper vehicle, including sections on the machine components, engine, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulics, and electrical systems. Safety warnings are included throughout advising technicians to make the machine safe before working on it and proper procedures for removing and installing components. Copyright information is also provided noting that reproduction of the manual requires permission from the manufacturer.
The document provides service and repair instructions for a dumper vehicle, including sections on the machine components, engine, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulics, and electrical systems. Safety warnings are included throughout advising technicians to make the machine safe before working on it and proper procedures for removing and installing components. Copyright information is also provided noting that reproduction of the manual requires permission from the manufacturer.
[1] The BCM controls various vehicle systems like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
[2] CONSULT-III can communicate with the BCM via CAN to perform functions like changing settings, viewing self-diagnostic results and signals, activating tests, and identifying the BCM.
[3] It allows diagnosing the systems controlled by the BCM like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
The TPMS monitors tire pressure using transmitters installed in each wheel and a receiver located in the vehicle. The BCM processes signals from the transmitters to determine pressure levels. If low pressure is detected, the BCM illuminates the low tire pressure warning lamp. The system uses turn signals and a diagnostic tool during initialization and troubleshooting.
The document provides information about the warning chime system, including system diagrams and descriptions of the light reminder warning chime, seat belt warning chime, and parking brake release warning chime. It also covers diagnosis procedures for the combination meter, BCM, and symptoms like warning chimes that continue sounding or do not sound as expected.
The document provides exploded views and removal/installation instructions for ventilation system components in a vehicle, including:
- Center ventilator grille
- Side ventilator grille
- Front and side defroster grilles
- Ventilator, side ventilator, and foot ducts
- Front and side defroster nozzles
- Foot grille
- Blower unit and blower motor
The document outlines how to remove each component and the basic reverse procedure for installation. Precautions are provided for working near airbag components and disconnecting the battery.
This document provides information on transmission and driveline components for a 6-speed manual transmission (6MT) and a 7-speed automatic transmission (7AT). It includes sections on function diagnosis, component diagnosis, symptom diagnosis, precautions, preparation, on-vehicle maintenance, removal and installation, disassembly and assembly, service data and specifications, and ECU diagnosis. The document contains exploded views, diagrams, removal/installation procedures, and inspection/repair information for transmission components.
The document provides information on servicing the steering system for a vehicle. It includes sections on symptom diagnosis, precautions, preparation, on-vehicle maintenance, on-vehicle repair, and service data. The precautions section outlines safety procedures for working on the supplemental restraint system and describes how to release the steering lock if the battery is disconnected. The document provides exploded views, removal/installation procedures, and inspection steps for various steering components.
The document provides information about electrical and power control systems, specifically the charging system and power generation voltage variable control system. It includes diagrams of both systems showing component locations and connections. It also describes the components, including that the alternator provides voltage to operate the vehicle and charge the battery while the voltage is controlled by the IC voltage regulator. The power generation voltage variable control system aims to reduce engine load from the alternator and decrease fuel consumption.
1) The document provides information on inspecting and repairing an adjustable pedal system. It includes sections on diagnosis workflow, inspection and adjustment procedures, component diagnosis, symptom diagnosis, precautions, and removal/installation of the adjustable pedal system.
2) The component diagnosis section provides guidance on inspecting the pedal adjusting switch power supply and ground circuits and pedal adjusting motor circuit. It also includes a wiring diagram.
3) The symptom diagnosis section includes a table to help diagnose issues like the adjustable pedal system not operating based on the preliminary checks and component inspections.
2003 Daewoo Matiz Service Repair Manual 1.pdfujfjkskmmdm
This document provides general information and troubleshooting procedures for engines. It includes:
- A component locator diagram of the engine compartment showing key parts.
- General diagnostic tables listing common engine problems, probable causes, and recommended corrections. Problems covered include hard starting, lack of engine power, and rough idling.
- Specification tables with general engine specs and a performance curve.
- Instructions for various engine maintenance procedures like checking fluid levels, changing oil/filters, inspecting belts and hoses.
The document serves as a technical reference manual for mechanics working on vehicle engines.
The document provides information on testing the charging system of a vehicle. It describes how to conduct an alternator output line voltage drop test to check for issues in the wiring from the alternator to the battery. It also explains how to perform an output current test to determine if the alternator is producing a normal current output level. The tests instruct the user to measure voltage and current readings while placing different loads on the alternator and compare the values to specified limits.
This document provides information on general engine diagnosis and troubleshooting for the Daewoo Matiz engine. It lists common engine issues, probable causes, and recommended corrections. Issues covered include hard starting, lack of power, rough idling, hesitation, surging, detonation, overheating, and poor fuel consumption. For each issue, it identifies potential causes such as problems with the ignition system, fuel system, compression, or other components.
IRJET- Design of Diagnosis Device for Electronic Throttle BodyIRJET Journal
1) The document describes the design of a portable diagnostic device for testing the electronic components of an electronic throttle body, including the sensor and motor.
2) The device consists of hardware and software. The hardware includes a microcontroller, sensors to measure throttle position, and a motor driver circuit. The software processes the sensor outputs and displays the results on an LCD screen. It also controls the motor to rotate the throttle plate.
3) The diagnostic device allows testing of the position sensor and motor by displaying the sensor values at different throttle plate positions, and visually inspecting the plate's movement to its mechanical stops. This verifies the components are functioning properly.
This document provides instructions for operating a Sun VAT-40 volt ampere tester. It describes the various components of the tester including the ammeter, voltmeter, volt and field selectors, load increase control, and test leads. It then provides a condensed testing procedure for evaluating starting and charging systems with 5 tests: [1] starting, [2] charging, [2A] output, [3] voltage regulator, and [4] diode stator. The tests are designed to check for problems and compare performance to manufacturer specifications.
The document provides instructions for testing and servicing vehicle charging systems. It describes how to perform key tests like charging voltage tests, AC ripple voltage tests, and alternator output tests. It also explains how to inspect drive belts, remove an alternator, and disassemble alternator components for testing.
This document provides an overview and descriptions of the key components in a vehicle starting system, including the starter relay, starter, and starter solenoid. It describes how the starting system forms a high-amperage feed circuit to power the starter and a low-amperage control circuit. It explains how the starter relay connects these circuits to engage the starter motor when the ignition switch and transmission position allow starting. Troubleshooting and service procedures for the starter relay and starter are also covered.
This document provides an index and contents for the Electrical Group 8A manual, focusing on diagnosing battery, starting, and charging systems. It begins with an overview that these systems are interconnected and should be tested as a complete unit. The document then covers batteries, describing battery components, ratings, diagnosing state-of-charge using built-in indicators or testing electrolyte levels. It also covers starting and charging systems. Testing procedures range from basic to using onboard diagnostics.
The document discusses engine cooling system components and procedures for servicing them. It includes sections on general information, specifications, lubricants, sealants, special tools, troubleshooting, and procedures for checking the radiator, thermostat, water pump, hoses, and other components. The troubleshooting section provides charts to help diagnose issues like fans not operating or changing speed correctly.
1) The document provides troubleshooting information for an Electronic Control Diesel (ECD) system, including: cautions for using diagnostic programs, function inspections, a parts layout drawing, diagnosis code list, list of symptoms, and procedures for troubleshooting various issues.
2) It describes how to inspect components like the intake air flow meter and accelerator position sensor, and basic inspection steps for issues like battery, cranking, starting, idling, and fuel pressure.
3) Detailed troubleshooting procedures are provided for various symptoms like fast idling, hunting, smoke discharge, hard starting, lack of power, noises, and more. Diagnosis codes are listed with corresponding system components and troubleshooting pages.
JCB 1THT Dumper Service Repair Manual Instant Download.pdfukdkksmmd
The document is a service manual that provides instructions for servicing components of a dumper vehicle, including the starter motor. It begins with general health and safety warnings about working on the machine. The starter motor section then provides an introduction to how starter motors function, identifies the main components of the starter motor, and provides instructions for checking the condition of the starter motor using a multimeter. It lists acceptable voltage readings at different test points with the ignition switch in the start position.
JCB 1THT Dumper Service Repair Manual Instant Download.pdff8soekmdmdm
The document provides service and repair instructions for a dumper vehicle, outlining safety procedures and detailing maintenance and repair of various systems including the engine, brakes, hydraulics, electrical systems, and other components. Sections cover removal and installation of parts, inspections, specifications, and consumable products. Copyright information is included and the manual advises keeping it in good condition as part of the machine.
JCB 1THT Dumper Service Repair Manual Instant Download.pdfzao908wangsa
The document provides service and repair instructions for a dumper vehicle, including sections on the machine components, engine, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulics, and electrical systems. Safety warnings are included throughout advising technicians to make the machine safe before working on it and proper procedures for removing and installing components. Copyright information is also provided noting that reproduction of the manual requires permission from the manufacturer.
The document provides service and repair instructions for a dumper vehicle, including sections on the machine components, engine, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulics, and electrical systems. Safety warnings are included throughout advising technicians to make the machine safe before working on it and proper procedures for removing and installing components. Copyright information is also provided noting that reproduction of the manual requires permission from the manufacturer.
[1] The BCM controls various vehicle systems like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
[2] CONSULT-III can communicate with the BCM via CAN to perform functions like changing settings, viewing self-diagnostic results and signals, activating tests, and identifying the BCM.
[3] It allows diagnosing the systems controlled by the BCM like doors, rear defogger, warning chime, interior lamps, headlamps, and wipers.
The TPMS monitors tire pressure using transmitters installed in each wheel and a receiver located in the vehicle. The BCM processes signals from the transmitters to determine pressure levels. If low pressure is detected, the BCM illuminates the low tire pressure warning lamp. The system uses turn signals and a diagnostic tool during initialization and troubleshooting.
The document provides information about the warning chime system, including system diagrams and descriptions of the light reminder warning chime, seat belt warning chime, and parking brake release warning chime. It also covers diagnosis procedures for the combination meter, BCM, and symptoms like warning chimes that continue sounding or do not sound as expected.
The document provides exploded views and removal/installation instructions for ventilation system components in a vehicle, including:
- Center ventilator grille
- Side ventilator grille
- Front and side defroster grilles
- Ventilator, side ventilator, and foot ducts
- Front and side defroster nozzles
- Foot grille
- Blower unit and blower motor
The document outlines how to remove each component and the basic reverse procedure for installation. Precautions are provided for working near airbag components and disconnecting the battery.
This document provides information on transmission and driveline components for a 6-speed manual transmission (6MT) and a 7-speed automatic transmission (7AT). It includes sections on function diagnosis, component diagnosis, symptom diagnosis, precautions, preparation, on-vehicle maintenance, removal and installation, disassembly and assembly, service data and specifications, and ECU diagnosis. The document contains exploded views, diagrams, removal/installation procedures, and inspection/repair information for transmission components.
The document provides information on servicing the steering system for a vehicle. It includes sections on symptom diagnosis, precautions, preparation, on-vehicle maintenance, on-vehicle repair, and service data. The precautions section outlines safety procedures for working on the supplemental restraint system and describes how to release the steering lock if the battery is disconnected. The document provides exploded views, removal/installation procedures, and inspection steps for various steering components.
This document provides information on diagnosing and repairing issues with a vehicle's supplemental restraint system (SRS) airbag control system. It outlines the system components, diagnostic trouble codes (DTCs), diagnosis procedures, and precautions for working on the SRS. The document is divided into sections covering the basic system description, component diagnosis by DTC, ECU diagnosis, symptom diagnosis, and precautions for working on the SRS. It provides detailed information on testing and repairing the airbags, seat belt pre-tensioners, occupancy sensors and other SRS components.
1. The document provides removal and installation instructions for various supplemental restraint system (SRS) components including the driver air bag module, front passenger air bag module, spiral cable, and other modules.
2. Removal of SRS components requires disconnection of the battery and waiting 3 minutes for safety. The driver air bag module is removed by taking out bolts and disconnecting the harness connector.
3. Proper handling of air bag modules is emphasized to avoid deployment or damage, and self-diagnosis must be performed after repairs to check for faults.
The document provides information on vehicle security systems for Nissan vehicles, including:
1. Sections cover the intelligent key system, Nissan vehicle immobilizer system (NATS), vehicle security system, component diagnosis, and symptom diagnosis.
2. Diagrams and descriptions are provided for each system, along with component locations, wiring diagrams, and diagnostic procedures.
3. The document also includes an ECU diagnosis section for the body control module and intelligent power distribution module, with reference values, wiring diagrams, fail-safe operation, and DTC indexes.
The document provides information on diagnosing and repairing squeaks and rattles in vehicles:
- It outlines a process for diagnosing the issue through customer interviews, duplicating the noise, and narrowing down the source.
- Common areas to inspect are the instrument panel, center console, and doors. Loose or insufficiently insulated components are often the cause.
- Once the cause is found, it should be repaired by tightening, adding insulation, or repositioning components. The repair must then be confirmed by recreating the conditions.
This document provides information on diagnosing issues with the seat belt control system on a vehicle. It begins with an overview of the diagnosis and repair workflow process. It then describes the seat belt warning system, including a system diagram, description, and locations of components. The document outlines procedures for diagnosing issues with specific components like the seat belt buckle switches and seat belt warning lamp circuit. It provides symptom-based diagnosis procedures and concludes with precautions for working on supplemental restraint systems.
This document provides information on inspecting and servicing seat belts. It begins with safety precautions for working on supplemental restraint systems and the battery. It describes inspecting seat belts for damage or improper operation after a collision. Inspection steps are provided to check the seat belt warning light, retractor operation, and for dirt or damage. The document includes an exploded view and procedures for removing and installing the seat belt retractor. Finally, it discusses inspecting and replacing the seat belt buckle.
The document provides information on rear suspension maintenance and repair, including:
1) Inspection procedures for the rear suspension assembly, wheel alignment, rear lower link and coil spring, and rear shock absorber.
2) Removal and installation procedures for the rear lower link and coil spring and rear shock absorber.
3) Inspection criteria for components after removal, disassembly, and installation to check for damage or abnormal wear.
The document provides information on rear axle and drive shaft components. It includes:
1) An exploded view and removal/installation steps for the rear wheel hub and housing.
2) An exploded view and removal/installation instructions for the rear drive shaft.
3) Disassembly and assembly steps for the wheel side of the rear drive shaft.
The document provides information on diagnosing issues with a vehicle's power window control system. It includes:
1) A system diagram showing the components of the power window control system including the BCM, power window switches, motors and encoders.
2) A description of the system including functions like auto-open/close, anti-pinch, retained power operation and use of serial communication between components.
3) Sections on inspecting individual components, performing diagnostics, addressing specific symptoms, and precautions for repairs. The document provides a thorough overview of analyzing and troubleshooting power window problems.
This document provides information about the diagnosis system and relay control system for the IPDM E/R. It describes the auto active test mode which sends drive signals to various vehicle systems to check operation when specific steps are followed. The relay control system section explains that the IPDM E/R uses CAN communication to perform relay ON-OFF control according to input signals from sensors and request signals from control units. It provides a table listing the control relays, input/output, control parts, and reference pages.
The document provides information about parking brake system maintenance and repair for a 2009 370Z. It includes sections on preparation, inspection and adjustment of the parking brake system, parking brake shoe adjustment, and exploded views and repair procedures for the parking brake control and parking brake shoe. Specifications are provided for parking drum brake components and the parking brake control.
The meter system receives signals from various sensors and modules through CAN communication to operate gauges, indicators, warnings and the information display. The combination meter integrates these signals and performs meter and warning functions. It also incorporates a trip computer for the information display. The IPDM E/R module assists by transmitting the oil pressure warning signal and enabling diagnosis of that indicator.
This document provides information on diagnosing and repairing squeaks and rattles in vehicles. It outlines a process that involves interviewing the customer, duplicating the noise during a test drive, checking for technical service bulletins, locating and identifying the root cause of the noise. Key steps include narrowing down the noise, removing suspected components, tapping or pushing on components, feeling for vibrations, and looking for loose components or contact marks. The goal is to isolate the source of the noise in a methodical manner.
This document provides maintenance instructions for various vehicle systems organized by section and region. For North America, it includes preparation tools, general maintenance procedures, a periodic maintenance schedule, recommended fluids, and engine maintenance steps. For other regions, it also outlines preparation tools and periodic maintenance. The document contains detailed instructions for maintenance tasks across engine, chassis, brake and body systems. It concludes with service data and specifications.
1. ENGINE
SECTION
STR
STARTING SYSTEM
A
STR
C
D
E
CONTENTS
BASIC INSPECTION ................................... 2
.
DIAGNOSIS AND REPAIR WORKFLOW ......... 2
.
STARTING SYSTEM ......................................... 14
F
Symptom Table ......................................................14
.
Work Flow ................................................................ 2
.
PRECAUTION ............................................. 15
.
FUNCTION DIAGNOSIS .............................. 5
.
PRECAUTIONS ................................................. 15
STARTING SYSTEM .......................................... 5
.
M/T .............................................................................. 5
.
M/T : System Diagram ............................................. 5
.
M/T : System Description ......................................... 5
.
M/T : Component Parts Location ............................. 6
.
M/T : Component Description .................................. 6
.
A/T .............................................................................. 6
.
A/T : System Diagram .............................................. 7
.
A/T : System Description .......................................... 7
.
A/T : Component Parts Location .............................. 7
.
A/T : Component Description .................................. 8
.
COMPONENT DIAGNOSIS ......................... 9
.
B TERMINAL CIRCUIT ...................................... 9
.
Description ............................................................... 9
.
Diagnosis Procedure ................................................ 9
.
S CONNECTOR CIRCUIT .................................10
.
Description ............................................................. 10
.
Diagnosis Procedure .............................................. 10
.
STARTING SYSTEM .........................................11
.
Wiring Diagram - STARTING SYSTEM - ............... 11
.
SYMPTOM DIAGNOSIS ............................. 14
.
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................................................................15
.
Precaution for Battery Service ................................15
.
PREPARATION .......................................... 16
.
G
H
I
PREPARATION ................................................. 16
Special Service Tools .............................................16
.
Commercial Service Tools ......................................16
.
ON-VEHICLE REPAIR ................................ 17
.
J
K
STARTER MOTOR ........................................... 17
Exploded View ........................................................17
.
L
M/T ............................................................................18
.
M/T : Removal and Installation ...............................18
.
A/T .............................................................................19
.
A/T : Removal and Installation ................................19
.
Inspection ...............................................................20
.
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................... 21
.
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 21
M
N
O
Starter Motor ..........................................................21
.
P
Revision: 2008 October
STR-1
2009 370Z
2. DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
INFOID:0000000004457472
OVERALL SEQUENCE
JSBIA0022GB
DETAILED FLOW
Revision: 2008 October
STR-2
2009 370Z
3. DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter motor and alternator test segments must be
done as a set from start to finish.
A
1.DIAGNOSIS WITH STARTING/CHARGING SYSTEM TESTER
Perform the starting system test with Starting/Charging System Tester (SST: J-44373). For details and operat- STR
ing instructions, refer to Technical Service Bulletin.
Test result
C
CRANKING VOLTAGE NORMAL>>GO TO 2.
CRANKING VOLTAGE LOW>>GO TO 5.
CHARGE BATTERY>>Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12
D
hours.) Perform battery test again. Refer to Technical Service Bulletin.
REPLACE BATTERY>>Before replacing battery, clean the battery cable clamps and battery posts. Perform
battery test again. Refer to Technical Service Bulletin. If second test result is “REPLACE BATTERY”, then do so. Perform battery test again to confirm repair.
E
CRANKING CHECK
2.
Check that the starter motor operates correctly.
Does the engine crank normally?
YES >> GO TO 3.
NO
>> GO TO 4.
F
G
3.ENGINE START CHECK
Check that the engine starts.
Does the engine start?
YES >> Starter motor is OK. INSPECTION END
NO
>> Starter motor is OK. Perform further diagnosis of engine mechanical or engine control system.
Refer EM and EC sections. Once resolved, perform battery test again.
4.STARTER MOTOR ACTIVATION
Check that the starter motor operates.
Does the starter motor turn?
YES >> Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO
>> GO TO 7.
5.COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
H
I
J
K
Compare the engine coolant temperature and the cranking voltage with the specifications.
L
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
Engine coolant temperature [°C (°F)]
Voltage [V]
−30 to −20 (−22 to −4)
8.6
−19 to −10 (−2 to 14)
9.1
−9 to 0 (16 to 32)
9.5
More than 1 (More than 34)
9.9
M
N
Is the voltage less than the specified value?
YES >> GO TO 7.
NO
>> GO TO 6.
O
6.STARTER OPERATION
Check the starter operation status.
Does the starter motor turn smoothly?
YES >> Starter motor is OK. INSPECTION END
NO
>> GO TO 7.
P
7.“B” TERMINAL CIRCUIT INSPECTION
Check “B” terminal circuit. Refer to STR-9, "Diagnosis Procedure".
Is “B” terminal circuit normal?
Revision: 2008 October
STR-3
2009 370Z
4. DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
YES >> GO TO 8.
NO
>> Repair as needed.
8.“S” CONNECTOR CIRCUIT INSPECTION
Check “S” connector circuit. Refer to STR-10, "Diagnosis Procedure".
Is “S” connector circuit normal?
YES >> GO TO 9.
NO
>> Repair as needed.
9.ENGINE ROTATION STATUS
Check that the engine can be rotated by hand.
Does the engine turn freely by hand?
YES >> Replace starter motor.
NO
>> Perform further diagnosis of engine mechanical or powertrain mechanism. Once resolved, perform battery test again. Refer to Technical Service Bulletin.
Revision: 2008 October
STR-4
2009 370Z
5. STARTING SYSTEM
< FUNCTION DIAGNOSIS >
FUNCTION DIAGNOSIS
A
STARTING SYSTEM
M/T
STR
M/T : System Diagram
INFOID:0000000004457473
C
D
E
F
G
H
I
JSMIA0095GB
M/T : System Description
J
INFOID:0000000004457474
• When the clutch interlock switch is turned ON, power is supplied to starter relay and starter control relay.
And BCM and IPDM E/R (CPU) detect clutch interlock switch condition by the inputted signal.
• When starter operating condition is satisfied, IPDM E/R turns starter control relay ON by starter control relay
control signal.
• When engine cranking condition is satisfied, BCM turns starter relay ON by starter relay control signal.
• Then battery power is supplied to starter motor (“S” terminal) through starter control relay and starter relay.
And IPDM E/R (CPU) detect starter relay condition by the inputted signal.
K
L
M
N
O
P
Revision: 2008 October
STR-5
2009 370Z
6. STARTING SYSTEM
< FUNCTION DIAGNOSIS >
M/T : Component Parts Location
INFOID:0000000004457475
JSBIA0038ZZ
BCM
Refer to BCS-8, "Component Parts
Location".
4.
Engine
IPDM E/R
Refer to PCS-5, "Component Parts
Location".
3.
Starter motor
Clutch pedal
Clutch interlock switch
A.
2.
B.
1.
M/T : Component Description
INFOID:0000000004458493
Component part
Description
Clutch interlock switch
The switch turns ON and electric power is supplied to the starter
relay and starter control relay inside IPDM E/R when the clutch
pedal is depressed.
BCM
BCM controls the starter relay inside IPDM E/R.
IPDM E/R
CPU inside IPDM E/R controls the starter control relay.
Starter motor
The starter motor plunger closes and the motor is supplied with
battery power, which in turn cranks the engine, when the “S” terminal is supplied with electric power.
A/T
Revision: 2008 October
STR-6
2009 370Z
7. STARTING SYSTEM
< FUNCTION DIAGNOSIS >
A/T : System Diagram
INFOID:0000000004457498
A
STR
C
D
E
F
G
H
JSMIA0096GB
A/T : System Description
INFOID:0000000004457497
• When selector lever is P or N, power is supplied to starter relay and starter control relay by TCM. And BCM
and IPDM E/R (CPU) detect selector lever P/N condition by the inputted signal.
• When starter operating condition is satisfied, IPDM E/R turns starter control relay ON by starter control relay
control signal.
• When engine cranking condition is satisfied, BCM turns starter relay ON by starter relay control signal.
• Then battery power is supplied to starter motor (“S” terminal) through starter control relay and starter relay.
And IPDM E/R (CPU) detect starter relay condition by the inputted signal.
A/T : Component Parts Location
I
J
K
INFOID:0000000004457476
L
M
N
O
P
JSBIA0039ZZ
Revision: 2008 October
STR-7
2009 370Z
8. STARTING SYSTEM
< FUNCTION DIAGNOSIS >
1.
BCM
Refer to BCS-8, "Component Parts
Location".
4.
IPDM E/R
Refer to PCS-5, "Component Parts
Location".
3.
TCM
Refer to TM-142, "Component Description".
Starter motor
A.
2.
Engine
A/T : Component Description
INFOID:0000000004457496
Component part
Description
TCM
TCM supplies power to the starter relay and starter control relay
inside IPDM E/R when the selector lever is shifted to the P or N
position.
BCM
BCM controls the starter relay inside IPDM E/R.
IPDM E/R
CPU inside IPDM E/R controls the starter control relay.
Starter motor
The starter motor plunger closes and the motor is supplied with
battery power, which in turn cranks the engine, when the “S” terminal is supplied with electric power.
Revision: 2008 October
STR-8
2009 370Z
9. B TERMINAL CIRCUIT
< COMPONENT DIAGNOSIS >
COMPONENT DIAGNOSIS
A
B TERMINAL CIRCUIT
Description
INFOID:0000000004457478
STR
INFOID:0000000004457479
C
The “B” terminal is constantly supplied with battery power.
Diagnosis Procedure
CAUTION:
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
D
1.CHECK “B” TERMINAL CIRCUIT
1.
2.
3.
E
Turn ignition switch OFF.
Check that starter motor “B” terminal connection is clean and tight.
Check voltage between starter motor “B” terminal and ground.
F
Terminals
(+)
Starter motor “B” terminal
Terminal
E204
Voltage (Approx.)
(–)
2
Ground
G
Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO
>> Check harness between battery and starter motor for open circuit.
H
2.CHECK BATTERY CABLE CONNECTION STATUS (VOLTAGE DROP TEST)
I
1.
2.
Shift A/T selector lever to “P” or “N” position. (A/T models)
Keep depressing clutch pedal fully. (M/T models)
Check voltage between battery positive terminal and starter motor “B” terminal.
J
Terminals
K
(–)
Condition
(+)
Starter motor
“B” terminal
E204
2
When the ignition switch is
in START position
Less than
0.5 V
Terminal
Battery positive terminal
Voltage (Approx.)
L
Is the inspection result normal?
YES >> GO TO 3.
NO
>> Check harness between the battery and the starter motor for poor continuity.
M
3.CHECK GROUND CIRCUIT STATUS (VOLTAGE DROP TEST)
1.
2.
N
Shift A/T selector lever to “P” or “N” position. (A/T models)
Keep depressing clutch pedal fully. (M/T models)
Check voltage between starter motor case and battery negative terminal.
Terminals
(+)
Starter motor case
Condition
Voltage (Approx.)
When the ignition switch is in
START position
Less than 0.2 V
(–)
Battery negative terminal
O
Is the inspection result normal?
YES >> “B” terminal circuit is OK. Further inspection is necessary. Refer to STR-2, "Work Flow".
NO
>> Check the starter motor case and ground for poor continuity.
Revision: 2008 October
STR-9
2009 370Z
P
10. S CONNECTOR CIRCUIT
< COMPONENT DIAGNOSIS >
S CONNECTOR CIRCUIT
Description
INFOID:0000000004457480
The starter motor magnetic switch is supplied with power when the ignition switch is turned to the START position while the selector lever is in the P or N position for A/T models or the clutch pedal is depressed for M/T
models.
Diagnosis Procedure
INFOID:0000000004457481
CAUTION:
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1.CHECK “S” CONNECTOR CIRCUIT
1.
2.
3.
4.
Turn ignition switch OFF.
Disconnect starter motor connector.
Shift A/T selector lever to “P” or “N” position. (A/T models)
Keep depressing clutch pedal fully. (M/T models)
Check voltage between starter motor harness connector and ground.
Terminals
(+)
Starter motor harness connector
Terminal
F52
Condition
Voltage (Approx.)
When the ignition switch is in
START position
Battery voltage
(–)
1
Ground
Is the inspection result normal?
YES >> “S” connector circuit is OK. Further inspection is necessary. Refer to STR-2, "Work Flow".
NO
>> GO TO 2.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1.
2.
Disconnect IPDM E/R connector.
Check continuity between starter motor harness connector and IPDM E/R harness connector.
Starter motor harness connector
IPDM E/R harness connector
Connector No.
Terminal No.
Connector No.
Terminal No.
F52
1
E7
80
Continuity
Existed
Is the inspection result normal?
YES >> Further inspection is necessary. Refer to STR-2, "Work Flow".
NO
>> Repair the harness.
Revision: 2008 October
STR-10
2009 370Z
11. STARTING SYSTEM
< COMPONENT DIAGNOSIS >
STARTING SYSTEM
A
Wiring Diagram - STARTING SYSTEM -
INFOID:0000000004457482
STR
C
D
E
F
G
H
I
J
K
L
M
N
O
P
JCBWA1064GB
Revision: 2008 October
STR-11
2009 370Z
13. STARTING SYSTEM
< COMPONENT DIAGNOSIS >
A
STR
C
D
E
F
G
H
I
J
K
L
M
N
O
JCBWA1066GB
P
Revision: 2008 October
STR-13
2009 370Z
14. STARTING SYSTEM
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
STARTING SYSTEM
Symptom Table
INFOID:0000000004457483
Symptom
No normal cranking
Starter motor does not rotate
Revision: 2008 October
Reference
Refer to STR-2, "Work Flow".
STR-14
2009 370Z
15. PRECAUTIONS
< PRECAUTION >
PRECAUTION
A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
STR
INFOID:0000000004769555
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIRBAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
C
D
E
F
G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
H
When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors while ignition switch is
ON or engine is running, never use air or electric power tools or strike near the sensor(s) with a hammer.
Heavy vibration may activate the sensor(s), deploy the airbag(s), possibly cause serious injury.
When using air or electric power tools or hammers, always turn OFF ignition switch, disconnect the battery,
and wait 3 minutes or more before performing any service.
I
Precaution for Battery Service
J
INFOID:0000000004769556
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interference between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
K
L
M
N
O
P
Revision: 2008 October
STR-15
2009 370Z
16. PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000004457485
Tool number
(Kent-Moore No.)
Tool name
Description
—
(J-44373 Model MCR620)
Starting/Charging System Tester
SEL403X
Tests starting and charging systems.
For operating instructions, refer to Technical
Service Bulletin.
Commercial Service Tools
INFOID:0000000004457486
Tool name
Description
Power tool
Loosening bolts, nuts and screws
PIIB1407E
Revision: 2008 October
STR-16
2009 370Z
17. STARTER MOTOR
< ON-VEHICLE REPAIR >
ON-VEHICLE REPAIR
A
STARTER MOTOR
Exploded View
INFOID:0000000004457487
STR
REMOVAL
C
D
E
F
G
H
JPBIA0147GB
1.
“B” terminal nut
2.
“B” terminal harness
3.
Starter motor
4.
Harness clip bracket
5.
Starter motor mounting bolt
6.
Converter housing (A/T models)
Transmission case (M/T models)
7.
“S” connector
I
J
: Engine front
Refer to GI-4, "Components" for symbols in the figure.
DISASSEMBLY
K
L
M
N
O
P
Revision: 2008 October
STR-17
2009 370Z
18. STARTER MOTOR
< ON-VEHICLE REPAIR >
Type: 114-932
JPBIA0148GB
1.
Magnetic switch assembly
2.
Dust cover kit
3.
Shift lever set
4.
Center bracket (A)
5.
Yoke assembly
6.
Armature assembly
7.
Brush holder assembly
8.
Thrust washer
9.
Rear cover assembly
10. Shaft gear assembly
11. Packing
12. Thrust washer
13. Center bracket (P)
14. E-ring
15. Pinion assembly
16. Pinion stopper
17. Pinion stopper clip
18. Gear case assembly
: High-temperature grease point
Refer to GI-4, "Components" for symbols not described on the above.
M/T
M/T : Removal and Installation
INFOID:0000000004457488
Removal
1.
2.
3.
Disconnect the battery cable from the negative terminal.
Remove engine undercover using power tools.
Remove “B” terminal nut (1).
PKIB8802E
Revision: 2008 October
STR-18
2009 370Z
19. STARTER MOTOR
< ON-VEHICLE REPAIR >
4. Disconnect “S” connector (A).
5. Remove starter motor mounting bolts (B) and harness bracket,
using power tools.
A
: Vehicle front
STR
C
JPBIA1187ZZ
6.
D
Remove starter motor (1) forward from the vehicle.
: Vehicle front
E
F
G
JSBIA0040ZZ
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Be sure to tighten “B” terminal nut carefully.
H
A/T
I
A/T : Removal and Installation
INFOID:0000000004458487
J
Removal
1.
2.
3.
Disconnect the battery cable from the negative terminal.
Remove engine undercover using power tools.
Remove “B” terminal nut (1).
K
L
M
N
PKIB8802E
4.
5.
Disconnect “S” connector (A).
Remove starter motor mounting bolts (B) and harness bracket,
using power tools.
O
P
: Vehicle front
JPBIA1187ZZ
Revision: 2008 October
STR-19
2009 370Z
20. STARTER MOTOR
< ON-VEHICLE REPAIR >
6. Remove the bolt (A) and remove the harness bracket (1).
: Vehicle front
JSBIA0011ZZ
7.
8.
9.
Remove A/T fluid cooler tube clip bolts and bracket. Refer to TM-295, "Exploded View".
Move A/T fluid cooler tube (1) downward.
Remove starter motor (2) forward from the vehicle.
: Vehicle front
JSBIA0041ZZ
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Be sure to tighten “B” terminal nut carefully.
Inspection
INFOID:0000000004457490
INSPECTION AFTER DISASSEMBLY
Pinion/Clutch Check
1.
2.
3.
Inspect pinion teeth.
• Replace pinion if teeth are worn or damaged. (Also check condition of ring gear teeth.)
Inspect reduction gear teeth.
• Replace reduction gear if teeth are worn or damaged. (Also check condition of armature shaft gear
teeth.)
Check to see if pinion locks in one direction and rotates smoothly in the opposite direction.
• If it locks or rotates in both directions, or unusual resistance is evident, replace.
Revision: 2008 October
STR-20
2009 370Z
21. SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
A
SERVICE DATA AND SPECIFICATIONS (SDS)
Starter Motor
INFOID:0000000004457494
S114-932
Type
STR
C
HITACHI make
Reduction gear type
System voltage
12
Terminal voltage
No-load
[V]
[V]
11
Current
[A]
Less than 110
Revolution
[rpm]
D
E
More than 2,700
Minimum diameter of commutator
[mm (in)]
28.0 (1.102)
Minimum length of brush
[mm (in)]
10.5 (0.413)
Brush spring tension
[N (kg, lb)]
Clearance between bearing metal and armature shaft
[mm (in)]
Less than 0.2 (0.008)
Clearance between pinion front edge and pinion stopper
[mm (in)]
F
16.2 (1.65, 3.6)
0.3 - 2.5 (0.012 – 0.098)
G
H
I
J
K
L
M
N
O
P
Revision: 2008 October
STR-21
2009 370Z