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Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-1
Supply Chain Management
Book: Supply Chain Management Strategy,
Planning, and Operation
5th edition (Pearson Publishing)
Sajid Shareef
1-2Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-3
Course Strategic Outline
1. Building a strategic framework to analyze supply chains
2. Designing a supply chain networks
3. Planning and coordinating demand and supply in
supply chain
4. Planning and managing inventories in a supply chain
5. Designing and planning transportation networks
PowerPoint presentation to accompany
Chopra and Meindl Supply Chain Management, 5e
1-4
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.
1-4
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.
1-4
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.
1-4
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.
Understanding the
Supply Chain
1
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-5
Learning Objectives
1. Discuss the goal of a supply chain and explain
the impact of supply chain decisions on the
success of a firm.
2. Identify the three key supply chain decision
phases and explain the significance of each
one.
3. Describe the cycle and push/pull views of a
supply chain.
4. Classify the supply chain macro processes in a
firm.
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-6
What is a Supply Chain? (1/3)
• All stages involved, directly or indirectly, in
fulfilling a customer request
• Includes manufacturers, suppliers, transporters,
warehouses, retailers, and customers
• Within each company, the supply chain includes
all functions involved in fulfilling a customer
request (product development, marketing, operations,
distribution, finance, customer service)
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-7
What is a Supply Chain? (2/3)
• Customer is an integral part of the supply
chain
• Includes movement of products from suppliers to
manufacturers to distributors and information,
funds, and products in both directions
• May be more accurate to use the term “supply
network” or “supply web”
• Typical supply chain stages: customers,
retailers, distributors, manufacturers, suppliers
• All stages may not be present in all supply
chains (e.g., no retailer or distributor for Dell)
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-8
What is a Supply Chain? (3/3)
Figure 1-1 Stages of a detergent supply chain
1-9Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.
Flows in a Supply Chain
Figure 1-2 Supply chain stages
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-10
The Objective of a Supply Chain
(1/3)
• Maximize overall value created
• Disaster supply chains
Supply Chain Surplus
= Customer Value – Supply Chain Cost
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-11
The Objective of a Supply Chain
(2/3)
• Example: a customer purchases a wireless
router from Best Buy for $60 (revenue)
• Supply chain incurs costs (information,
storage, transportation, components, assembly,
etc.)
• Difference between $60 and the sum of all of
these costs is the supply chain profit
• Supply chain profitability is total profit to be
shared across all stages of the supply chain
• Success should be measured by total supply
chain profitability, not profits at an individual
stage
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-12
The Objective of a Supply Chain
(3/3)
• Customer the only source of revenue
• Sources of cost include, flows of
information, products, or funds between
stages of the supply chain
• Effective supply chain management is the
management of flows between and
among the supply chain stages to
maximize total supply chain surplus
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-13
Importance of
Supply Chain Decisions – Cases
• Wal-Mart, $1 billion sales in 1980 to $408 billion
in 2010
• Seven-Eleven Japan, ¥1 billion sales in 1974 to
¥3 trillion in 2009
• Dell, $56 billion in 2006, adopted new supply
chain strategies
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-14
Decision Phases of a Supply Chain
• Supply chain strategy or design
– How to structure the supply chain over the
next several years
• Supply chain planning
– Decisions over the next quarter or year
• Supply chain operation
– Daily or weekly operational decisions
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-15
Supply Chain Strategy or Design
• Decisions about the structure of the supply chain
and what processes each stage will perform
• Strategic supply chain decisions
– Locations and capacities of facilities
– Products to be made or stored at various locations
– Modes of transportation
– Information systems
• Supply chain design must support strategic
objectives
• Supply chain design decisions are long-term and
expensive to reverse – must take into account
market uncertainty
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-16
Supply Chain Planning (1/2)
• Definition of a set of policies that govern
short-term operations
• Fixed by the supply configuration from
previous phase
• Starts with a forecast of demand in the
coming year
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-17
Supply Chain Planning (2/2)
• Planning decisions:
– Which markets will be supplied from which locations
– Planned buildup of inventories
– Subcontracting, backup locations
– Inventory policies
– Timing and size of market promotions
• Must consider in planning decisions demand
uncertainty, exchange rates, competition over
the time horizon
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-18
Supply Chain Operation
• Time horizon is weekly or daily
• Decisions regarding individual customer orders
• Supply chain configuration is fixed and operating
policies are determined
• Goal is to implement the operating policies as
effectively as possible
• Allocate orders to inventory or production, set
order due dates, generate pick lists at a
warehouse, allocate an order to a particular
shipment, set delivery schedules, place
replenishment orders
• Much less uncertainty (short time horizon)
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-19
Process View of a Supply Chain
• Cycle View: processes in a supply chain are
divided into a series of cycles, each performed
at the interfaces between two successive supply
chain stages
• Push/Pull View: processes in a supply chain are
divided into two categories depending on
whether they are executed in response to a
customer order (pull) or in anticipation of a
customer order (push)
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-20
Cycle View
of Supply
Chain
Processes
Figure 1-3
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-22
Push/Pull View of Supply Chains
Figure 1-5
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-23
Push/Pull View of
Supply Chain Processes
• Supply chain processes fall into one of two
categories depending on the timing of their
execution relative to customer demand
• Pull: execution is initiated in response to a
customer order (reactive)
• Push: execution is initiated in anticipation of
customer orders (speculative)
• Push/pull boundary separates push processes
from pull processes
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-24
Push/Pull View of
Supply Chain Processes
• Useful in considering strategic decisions relating
to supply chain design – more global view of
how supply chain processes relate to customer
orders
• The relative proportion of push and pull
processes can have an impact on supply chain
performance
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-26
Push/Pull View – Dell
Figure 1-7
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-27
Supply Chain Macro Processes
• Supply chain processes discussed in the
two views can be classified into
– Customer Relationship Management (CRM)
– Internal Supply Chain Management (ISCM)
– Supplier Relationship Management (SRM)
• Integration among the above three macro
processes is critical for effective and
successful supply chain management
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-28
Supply Chain Macro Processes
Figure 1-8
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-29
Lecture Notes
• The basic theme discussed in this chapter
is the understanding of the what really
supply chain management is, and what
are the different decisional phases
involved in any decision pertaining to
supply chain management.
• The different supply chain macro
processes both within the supply chain
and at the input and output of the supply
chain have been identified.
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-30
Lecture Notes
• After the introduction of the macro
processes a classification approach have
been introduced, in this classification
approach the different processes can be
either be classified as either push or pull.
• The basic distinction between push and
pull process is that push process is in the
anticipation of the customer demand while
the pull process is triggered after the
arrival of the customer demand.
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-31
Lecture Notes
Definition:
Supply Chain Management is primarily concerned
with the efficient integration of suppliers, factories,
warehouses and stores so that merchandise is
produced and distributed in the right quantities, to
the right locations and at the right time, and so as
to minimize total system cost subject to satisfying
service requirements.
Notice: – Who is involved – Cost and Service
Level – It is all about integration
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-32
Lecture Notes
• Today’s Supply Chain Challenges
• Global supply chain with long lead times
• Rising and shifting customer expectations
• Increase in labor costs in developing
countries Increase in labor costs in
developing countries
• Increase in logistics costs
• Importance of sustainability
• Unprecedented Volatility
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-33
Lecture Notes
• Conflicting Objectives in the Supply Chain
1. Purchasing
• Stable volume requirements
• Flexible delivery time
• Little variation in mix
• Large quantities
2. Manufacturing
• Long run production
• High quality
• High productivity
• Low production cost
Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-34
Lecture Notes
3. Warehousing Warehousing
• Low inventory
• Reduced transportation costs
• Quick replenishment capability
4. Customers
• Shortorder leadtime
• High in stock
• Enormous variety of products
• Low prices

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Chapter 1 understanding the supply chain

  • 1. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-1 Supply Chain Management Book: Supply Chain Management Strategy, Planning, and Operation 5th edition (Pearson Publishing) Sajid Shareef
  • 2. 1-2Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.
  • 3. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-3 Course Strategic Outline 1. Building a strategic framework to analyze supply chains 2. Designing a supply chain networks 3. Planning and coordinating demand and supply in supply chain 4. Planning and managing inventories in a supply chain 5. Designing and planning transportation networks
  • 4. PowerPoint presentation to accompany Chopra and Meindl Supply Chain Management, 5e 1-4 Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall.Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-4 Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-4 Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-4 Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. Understanding the Supply Chain 1
  • 5. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-5 Learning Objectives 1. Discuss the goal of a supply chain and explain the impact of supply chain decisions on the success of a firm. 2. Identify the three key supply chain decision phases and explain the significance of each one. 3. Describe the cycle and push/pull views of a supply chain. 4. Classify the supply chain macro processes in a firm.
  • 6. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-6 What is a Supply Chain? (1/3) • All stages involved, directly or indirectly, in fulfilling a customer request • Includes manufacturers, suppliers, transporters, warehouses, retailers, and customers • Within each company, the supply chain includes all functions involved in fulfilling a customer request (product development, marketing, operations, distribution, finance, customer service)
  • 7. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-7 What is a Supply Chain? (2/3) • Customer is an integral part of the supply chain • Includes movement of products from suppliers to manufacturers to distributors and information, funds, and products in both directions • May be more accurate to use the term “supply network” or “supply web” • Typical supply chain stages: customers, retailers, distributors, manufacturers, suppliers • All stages may not be present in all supply chains (e.g., no retailer or distributor for Dell)
  • 8. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-8 What is a Supply Chain? (3/3) Figure 1-1 Stages of a detergent supply chain
  • 9. 1-9Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. Flows in a Supply Chain Figure 1-2 Supply chain stages
  • 10. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-10 The Objective of a Supply Chain (1/3) • Maximize overall value created • Disaster supply chains Supply Chain Surplus = Customer Value – Supply Chain Cost
  • 11. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-11 The Objective of a Supply Chain (2/3) • Example: a customer purchases a wireless router from Best Buy for $60 (revenue) • Supply chain incurs costs (information, storage, transportation, components, assembly, etc.) • Difference between $60 and the sum of all of these costs is the supply chain profit • Supply chain profitability is total profit to be shared across all stages of the supply chain • Success should be measured by total supply chain profitability, not profits at an individual stage
  • 12. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-12 The Objective of a Supply Chain (3/3) • Customer the only source of revenue • Sources of cost include, flows of information, products, or funds between stages of the supply chain • Effective supply chain management is the management of flows between and among the supply chain stages to maximize total supply chain surplus
  • 13. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-13 Importance of Supply Chain Decisions – Cases • Wal-Mart, $1 billion sales in 1980 to $408 billion in 2010 • Seven-Eleven Japan, ¥1 billion sales in 1974 to ¥3 trillion in 2009 • Dell, $56 billion in 2006, adopted new supply chain strategies
  • 14. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-14 Decision Phases of a Supply Chain • Supply chain strategy or design – How to structure the supply chain over the next several years • Supply chain planning – Decisions over the next quarter or year • Supply chain operation – Daily or weekly operational decisions
  • 15. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-15 Supply Chain Strategy or Design • Decisions about the structure of the supply chain and what processes each stage will perform • Strategic supply chain decisions – Locations and capacities of facilities – Products to be made or stored at various locations – Modes of transportation – Information systems • Supply chain design must support strategic objectives • Supply chain design decisions are long-term and expensive to reverse – must take into account market uncertainty
  • 16. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-16 Supply Chain Planning (1/2) • Definition of a set of policies that govern short-term operations • Fixed by the supply configuration from previous phase • Starts with a forecast of demand in the coming year
  • 17. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-17 Supply Chain Planning (2/2) • Planning decisions: – Which markets will be supplied from which locations – Planned buildup of inventories – Subcontracting, backup locations – Inventory policies – Timing and size of market promotions • Must consider in planning decisions demand uncertainty, exchange rates, competition over the time horizon
  • 18. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-18 Supply Chain Operation • Time horizon is weekly or daily • Decisions regarding individual customer orders • Supply chain configuration is fixed and operating policies are determined • Goal is to implement the operating policies as effectively as possible • Allocate orders to inventory or production, set order due dates, generate pick lists at a warehouse, allocate an order to a particular shipment, set delivery schedules, place replenishment orders • Much less uncertainty (short time horizon)
  • 19. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-19 Process View of a Supply Chain • Cycle View: processes in a supply chain are divided into a series of cycles, each performed at the interfaces between two successive supply chain stages • Push/Pull View: processes in a supply chain are divided into two categories depending on whether they are executed in response to a customer order (pull) or in anticipation of a customer order (push)
  • 20. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-20 Cycle View of Supply Chain Processes Figure 1-3
  • 21. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-22 Push/Pull View of Supply Chains Figure 1-5
  • 22. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-23 Push/Pull View of Supply Chain Processes • Supply chain processes fall into one of two categories depending on the timing of their execution relative to customer demand • Pull: execution is initiated in response to a customer order (reactive) • Push: execution is initiated in anticipation of customer orders (speculative) • Push/pull boundary separates push processes from pull processes
  • 23. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-24 Push/Pull View of Supply Chain Processes • Useful in considering strategic decisions relating to supply chain design – more global view of how supply chain processes relate to customer orders • The relative proportion of push and pull processes can have an impact on supply chain performance
  • 24. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-26 Push/Pull View – Dell Figure 1-7
  • 25. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-27 Supply Chain Macro Processes • Supply chain processes discussed in the two views can be classified into – Customer Relationship Management (CRM) – Internal Supply Chain Management (ISCM) – Supplier Relationship Management (SRM) • Integration among the above three macro processes is critical for effective and successful supply chain management
  • 26. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-28 Supply Chain Macro Processes Figure 1-8
  • 27. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-29 Lecture Notes • The basic theme discussed in this chapter is the understanding of the what really supply chain management is, and what are the different decisional phases involved in any decision pertaining to supply chain management. • The different supply chain macro processes both within the supply chain and at the input and output of the supply chain have been identified.
  • 28. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-30 Lecture Notes • After the introduction of the macro processes a classification approach have been introduced, in this classification approach the different processes can be either be classified as either push or pull. • The basic distinction between push and pull process is that push process is in the anticipation of the customer demand while the pull process is triggered after the arrival of the customer demand.
  • 29. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-31 Lecture Notes Definition: Supply Chain Management is primarily concerned with the efficient integration of suppliers, factories, warehouses and stores so that merchandise is produced and distributed in the right quantities, to the right locations and at the right time, and so as to minimize total system cost subject to satisfying service requirements. Notice: – Who is involved – Cost and Service Level – It is all about integration
  • 30. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-32 Lecture Notes • Today’s Supply Chain Challenges • Global supply chain with long lead times • Rising and shifting customer expectations • Increase in labor costs in developing countries Increase in labor costs in developing countries • Increase in logistics costs • Importance of sustainability • Unprecedented Volatility
  • 31. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-33 Lecture Notes • Conflicting Objectives in the Supply Chain 1. Purchasing • Stable volume requirements • Flexible delivery time • Little variation in mix • Large quantities 2. Manufacturing • Long run production • High quality • High productivity • Low production cost
  • 32. Copyright ©2013 Pearson Education, Inc. publishing as Prentice Hall. 1-34 Lecture Notes 3. Warehousing Warehousing • Low inventory • Reduced transportation costs • Quick replenishment capability 4. Customers • Shortorder leadtime • High in stock • Enormous variety of products • Low prices