The document provides an overview of Tony Lopez's experience and strategies for building best-in-class quality in footwear manufacturing. It details his 28 years of experience in quality roles across various industries. As Director of Quality & Process Engineering at New Balance, his mission was to build a world-class quality mindset and continuous improvement culture. Key strategies included training programs to develop problem-solving skills, building quality awareness, and establishing metrics to drive data-driven improvements. Examples demonstrate focusing investigations on root causes rather than blame, and cross-functional collaboration to resolve complex issues.
This ppt is about the manufacturing practices of Nike company. It also includes a vedio tat will tell how from waste plastic, nike t-shirts are manufactured.
This project includes the business information about Under Armour, Inc. It demonstrates the mastery of analyzing the current financial position of a company and predicting the future growth.
The report studies the Brand "Adidas" and its aspects like CBBE, Brand Prism, Positioning, Target Segment.
This is made by Shivi Aggarwal and Madhusudan Partani, Students of FORE School of Managemnt.
Contact: madhu.partani@gmail.com
How to do Under Armour's SWOT Analysis? Strengths, Weaknesses, Opportunities ...SWOT & PESTLE.com
Check out our latest publication on Under Armour, Inc. which is an American sports equipment company that manufactures and produces footwear, sports and casual apparel.
Check out the SWOT and PESTLE analysis on Under Armour- https://www.swotandpestle.com/under-armour/
The analysis covers the business strategy of Under Armour.
We appreciate Siddhesh Suhas Salkar 's contribution towards this research report.
Follow us @swotandpestle to know more and visit our website - https://www.swotandpestle.com/
NEED HELP WITH YOUR RESEARCH?
Apart from SWOT and PESTLE analysis we also do Value chain analysis, Porter's five forces, BCG Analysis, Segment-Target and Positioning Analysis and other models and analyses to suit customised needs. Place your inquiry here
https://www.swotandpestle.com/solutions/
#UnderArmour #SWOTAnalysisUnderArmour #PESTLEAnalysisUnderArmour #MarketResearchUnderArmour #CustomisedResearchUnderArmour #StrategyUnderArmour #BusinessCasestudyUnderArmour #BusinessStrategyUnderArmour
#SWOTandPESTLEUnderArmour #SWOT #PESTLE #ConsultingUnderArmour
As of September 2012 a spool manufacturer was required to supply 23,300 Spools by Jun 2013
Based on the current run-rate of 197 spools per week the spools manufacturer is forecasted to complete the full order of 23,300 Spools in Apr 2014, an estimated 10 months behind schedule
As the spool manufacturer was on the critical path for the LNG construction project, the delayed spools were a critical risk to first-gas target date
This ppt is about the manufacturing practices of Nike company. It also includes a vedio tat will tell how from waste plastic, nike t-shirts are manufactured.
This project includes the business information about Under Armour, Inc. It demonstrates the mastery of analyzing the current financial position of a company and predicting the future growth.
The report studies the Brand "Adidas" and its aspects like CBBE, Brand Prism, Positioning, Target Segment.
This is made by Shivi Aggarwal and Madhusudan Partani, Students of FORE School of Managemnt.
Contact: madhu.partani@gmail.com
How to do Under Armour's SWOT Analysis? Strengths, Weaknesses, Opportunities ...SWOT & PESTLE.com
Check out our latest publication on Under Armour, Inc. which is an American sports equipment company that manufactures and produces footwear, sports and casual apparel.
Check out the SWOT and PESTLE analysis on Under Armour- https://www.swotandpestle.com/under-armour/
The analysis covers the business strategy of Under Armour.
We appreciate Siddhesh Suhas Salkar 's contribution towards this research report.
Follow us @swotandpestle to know more and visit our website - https://www.swotandpestle.com/
NEED HELP WITH YOUR RESEARCH?
Apart from SWOT and PESTLE analysis we also do Value chain analysis, Porter's five forces, BCG Analysis, Segment-Target and Positioning Analysis and other models and analyses to suit customised needs. Place your inquiry here
https://www.swotandpestle.com/solutions/
#UnderArmour #SWOTAnalysisUnderArmour #PESTLEAnalysisUnderArmour #MarketResearchUnderArmour #CustomisedResearchUnderArmour #StrategyUnderArmour #BusinessCasestudyUnderArmour #BusinessStrategyUnderArmour
#SWOTandPESTLEUnderArmour #SWOT #PESTLE #ConsultingUnderArmour
As of September 2012 a spool manufacturer was required to supply 23,300 Spools by Jun 2013
Based on the current run-rate of 197 spools per week the spools manufacturer is forecasted to complete the full order of 23,300 Spools in Apr 2014, an estimated 10 months behind schedule
As the spool manufacturer was on the critical path for the LNG construction project, the delayed spools were a critical risk to first-gas target date
Eliminating Critical Quality Defects at a Component ManufacturerAnirban Mazumdar
An engagement where our team could help the client improve quality performance significantly within a short period. On some critical components, Zero Defect conditions were also achieved. Use of right tools, some creative techniques like Generation-Defect analysis and effective implementation of countermeasures was the key to success.
Isabel Evans - Working Ourselves out of a Job: A Passion For Improvement - Eu...TEST Huddle
EuroSTAR Software Testing Conference 2010 presentation on Working Ourselves out of a Job: A Passion For Improvement by Isabel Evans.
See more at: http://conference.eurostarsoftwaretesting.com/past-presentations/
Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...CIOWomenMagazine
This person is none other than Oprah Winfrey, a highly influential figure whose impact extends beyond television. This article will delve into the remarkable life and lasting legacy of Oprah. Her story serves as a reminder of the importance of perseverance, compassion, and firm determination.
The Team Member and Guest Experience - Lead and Take Care of your restaurant team. They are the people closest to and delivering Hospitality to your paying Guests!
Make the call, and we can assist you.
408-784-7371
Foodservice Consulting + Design
The case study discusses the potential of drone delivery and the challenges that need to be addressed before it becomes widespread.
Key takeaways:
Drone delivery is in its early stages: Amazon's trial in the UK demonstrates the potential for faster deliveries, but it's still limited by regulations and technology.
Regulations are a major hurdle: Safety concerns around drone collisions with airplanes and people have led to restrictions on flight height and location.
Other challenges exist: Who will use drone delivery the most? Is it cost-effective compared to traditional delivery trucks?
Discussion questions:
Managerial challenges: Integrating drones requires planning for new infrastructure, training staff, and navigating regulations. There are also marketing and recruitment considerations specific to this technology.
External forces vary by country: Regulations, consumer acceptance, and infrastructure all differ between countries.
Demographics matter: Younger generations might be more receptive to drone delivery, while older populations might have concerns.
Stakeholders for Amazon: Customers, regulators, aviation authorities, and competitors are all stakeholders. Regulators likely hold the greatest influence as they determine the feasibility of drone delivery.
Senior Project and Engineering Leader Jim Smith.pdfJim Smith
I am a Project and Engineering Leader with extensive experience as a Business Operations Leader, Technical Project Manager, Engineering Manager and Operations Experience for Domestic and International companies such as Electrolux, Carrier, and Deutz. I have developed new products using Stage Gate development/MS Project/JIRA, for the pro-duction of Medical Equipment, Large Commercial Refrigeration Systems, Appliances, HVAC, and Diesel engines.
My experience includes:
Managed customized engineered refrigeration system projects with high voltage power panels from quote to ship, coordinating actions between electrical engineering, mechanical design and application engineering, purchasing, production, test, quality assurance and field installation. Managed projects $25k to $1M per project; 4-8 per month. (Hussmann refrigeration)
Successfully developed the $15-20M yearly corporate capital strategy for manufacturing, with the Executive Team and key stakeholders. Created project scope and specifications, business case, ROI, managed project plans with key personnel for nine consumer product manufacturing and distribution sites; to support the company’s strategic sales plan.
Over 15 years of experience managing and developing cost improvement projects with key Stakeholders, site Manufacturing Engineers, Mechanical Engineers, Maintenance, and facility support personnel to optimize pro-duction operations, safety, EHS, and new product development. (BioLab, Deutz, Caire)
Experience working as a Technical Manager developing new products with chemical engineers and packaging engineers to enhance and reduce the cost of retail products. I have led the activities of multiple engineering groups with diverse backgrounds.
Great experience managing the product development of products which utilize complex electrical controls, high voltage power panels, product testing, and commissioning.
Created project scope, business case, ROI for multiple capital projects to support electrotechnical assembly and CPG goods. Identified project cost, risk, success criteria, and performed equipment qualifications. (Carrier, Electrolux, Biolab, Price, Hussmann)
Created detailed projects plans using MS Project, Gant charts in excel, and updated new product development in Jira for stakeholders and project team members including critical path.
Great knowledge of ISO9001, NFPA, OSHA regulations.
User level knowledge of MRP/SAP, MS Project, Powerpoint, Visio, Mastercontrol, JIRA, Power BI and Tableau.
I appreciate your consideration, and look forward to discussing this role with you, and how I can lead your company’s growth and profitability. I can be contacted via LinkedIn via phone or E Mail.
Jim Smith
678-993-7195
jimsmith30024@gmail.com
Artificial intelligence (AI) offers new opportunities to radically reinvent the way we do business. This study explores how CEOs and top decision makers around the world are responding to the transformative potential of AI.
2. – BS Electronics & Communications Engineering
– Work Experience:
• 28 years in Quality
• Industries :
– Motorola - semiconductors
– Johnson Electric - electric motors
– Schneider Electric - electrical wiring devices
– Spotless Plastics - hangers & garment accessories
– New Balance – footwear
» Director Quality & Process Engineering
Tony Lopez’ Personal Profile
3. Tony Lopez’ Personal Profile
• Key Prior Accomplishments:
– Hangers and Garment Accessories
• 63% reduction in customer quality claims
– Electrical Wiring Devices
• Resolution of over 250 customer quality issues facilitating business turnaround to
profitability and growth after 5 consecutive years of losses
• 52% reduction in customer complaints from new product launches
– Electrical Motors
• US$3M+ compounded annual savings from the Cost Of Quality (COQ) Program.
• 50% reduction of In-Process defectives and Customer Complaints globally
– Semiconductors:
• General Manager’s awards for Excellence from leadership in ISO 9002 plant certification
in 1994, and the development of the globally adapted QA Data Collection (QADC) system
4. 2012 New Balance
Quality Mission - Footwear
• Mission
“ Build a world-class quality mindset and
continuous improvement culture within the New
Balance External Mfg team and its manufacturing
partners”
5. Give a Man a Fish, and You Feed Him for a Day.
Teach Him How To Fish,
and You Feed Him for a Lifetime !
Chinese Proverb
6. Key Quality Strategies
A. Building a World-Class Quality Mindset
1. People Development / Training program
• Problem Solving
– Eight-Discipline (8D) Problem Solving
» Emphasis on Root Cause, Containment and Prevention
» “Never solve the same problem twice”
• Quality Audits
– Auditor training & certification
• Statistical Methods & other advanced methodologies
– Training-Workshops
» DOE, SPC, Six Sigma
» D/PFMEA & Control Plans
7. Key Quality Strategies
A. Build a World Class Quality Mindset (con’t.)
2. Quality Mindset
• Quality Awareness
• Respect The Spec
• Self-Inspection
• Empowerment
8. DISCIPLINE
QUALITY MINDSET
QualityAwareness
RespectTheSpec
Self-Inspection
Empowerment
Building a Quality Mindset
Relentless Layered Audits:
NB Regional Quality
NB Local
Factory Management
Factory Roving QC
Quality Awareness:
- Performance updates
> Factory & Production Line
- Bulletin Board Postings:
> KPI results
> Positive / Negative customer
feedback
- Supervisor daily updates
- “Town Hall” meetings
> Top Factory Leadership
"Respect the Spec“ Campaign
Clear procedure for workers if:
- Out of spec / Not exactly right / Unclear
Workers’ Self-Inspection
- Don’t Accept, Don’t Make, & Don’t
Pass Along Defects
Empowerment
- Line stoppage and product
quarantine for quality issues
- Workers & Factory Line QC
- Production supervisors &
managers’ corrective action
signatures
12. Key Quality Strategies
B. Build a Continuous Improvement Culture (con’t.)
2. Effective Containment
• W/H stock sorting for identified issues on Customer Complaints
• Certification of Factory SI Inspectors
3. Audit Programs – “Fresh pair of Product Eyes”
• Conversion of NB Inspectors to Auditor (Reactive to Preventive)
• Product Launch Audits
• Monthly cross-factory NB team audits
• Key T2 suppliers
4. Quality Systems
• Best Practices and audit checklists
13.
14. – Problem Solving Paradigm change
– Stop “Set A / Set B” analysis and corrective action
» Root cause -> (A) workers negligence (B) not in SOP
» Corrective action -> (A) worker re-training (B) SOP update
(C) suspension / termination
» NB Standard:
• 99% of the time, the workers are the victims and not
the root cause !
• Leadership’s role is to help workers succeed !
Key Learnings
15. – Problem Solving Paradigm change
• “Let the data do the talking”
– Data that does not point towards improvements to pursue are
meaningless
• “You can only be as good as what you measure”
Key Learnings
16. Assembly End-Of-Line Pareto Analysis in Sep 2012
Example : “Let the data do the talking”
Temp
Temp Temp
Temp Temp Temp Temp
17. (Same data) Analysis -- by Date
Based on above, 9/17-9/21 had a relatively higher deffect rate.
18. (Same data) Analysis -- by Production Line
Based on above, over cementing came mainly from Building 2
19. (Same data) Analysis -- by Model
Based on above, over cementing mostly came from MT/WT610
48.5%
5.5%
4.0%
3.8%
4.1%
5.0%
5.3%
4.3%
3.8%
5.0% 4.7%
3.6% 2.5% MT/WT610
M/W1080
WT00
MX856
W1090
M/W630
WMD/MMD800
W556
M225
M/W1260
WR1400
21. Root Cause Investigation
Why did the 610 tip area have a 2mm
cementing line exposure?
Because the sole did not match the
marking line
Why did the sole not match the marking line? Because the marking gauge was too wide
Why was the marking gauge too wide? Because new marking gauges added into the
line were not being checked
Why were additional marking gauges not
being checked?
Because there was no process defined for
checking of additional marking gauges.
22. Full Size Run OK
Check marking
gauge
OK
Not OK
Make marking gauge
Stamp
confirmation mark
Hand-over to
production
Use in production
Tooling
Tooling &
Technician
Tooling
Corrective Action : Validation process for toe marking gauges
Responsible departmentProcess
23. Over cementing defective trend
Before After
Note: Above data is only from MT610 model made at Building 2.
24. Toe marking gauge verification – look across
Toe marking gauge check list
Model Gauge (no. of Pieces)
Gauges found
out-of-spec
Reject Rate
MX1211 D width:18 0 0
WL661 D width:16 0 0
M940 2E/4E width:26 0 0
W940 D/2E/4E width:34 0 0
MT610 2E/4E/D width:32 3 9.38%
W1080 D/2E/4E width:32 0 0
M/W1260 D/2E/4E width:76 1 1.32%
MX856 D width:26 0 0
Total 260 4 1.54%
25. • For Complex Quality Issues: Collaboration is Key
– Example : Bonding - Needed Clarity of Specs & Standards
– Declared “War on Bonding Failures” – Jan 2015
– Actions Taken :
• Bonding Summits – Asia & Global
Key Learnings
26. • Asia Bonding Summit : March 2015
• Participants :
- NB Asia / T1 Focus Factories / Adhesive Suppliers / Dick Crosbie
• Focus : Clarification of bonding standards & factory execution requirements
Document Key Learnings into “Best Practices for Excellent Bonding”
Audit and drive compliance
War on Bonding Failures
27. Global Bonding Summit : May 2015
Participants :
- Asia Summit team, NB USA, T2 & T3 Suppliers / Equipment Suppliers
Focus : reducing manufacturing challenges
- sole design & formulation, upper materials, manufacturing technologies
War on Bonding Failures
29. • Example :
– Instead of finding broken needles, prevent them from breaking
Key Learnings
30. Stitching operator uses a magnifying glass to check needle condition twice per day
NEEDLE CHECKING
Time Checking Tool
Morning Magnifying glass
Afternoon Magnifying glass
BROKEN NEEDLE PREVENTION
1. Daily check of needle condition using magnifying glasses
31. BROKEN NEEDLE PREVENTION
Needle
Brand
Style Speed Needle
size
Stitching
area
Material Broken
needle
Q’ty
Output
(prs)
Schmetz CM1600 1,800 18#
Heel
Stitching
Leather,
Counter, Foam,
Mesh
X pcs
X,XXX
Tip
Stitching
Leather, Mesh X pcs
Groz-
Beckert CM1600 1,800 18#
Heel
Stitching
Leather,
Counter, Foam,
Mesh
X pcs
X,XXX
Tip
Stitching
Leather, Mesh X pcs
2. Standardize to best brand of needles
Brand: SCHMETZ
Made by Germany
Brand: GROZ-BACKER
Made by Germany
Comparative study conducted on two kinds of
needles “SCHMETZ” and “GROZ-BECKERT”
32. BROKEN NEEDLE PREVENTION
3. Standardize the speed of stitching machine
Style 530 (on one stitching line)
Before Technicians standardized the speed After Technicians standardized the speed
Speed Broken needle Output Speed Broken needle Output
>1,800 50 pcs/week 2520pcs/week 1,800 32 pcs/week 2490pcs/week