The document describes products and services offered by BlueBerry consulting & trade s.a.r.l for the corrugated packaging industry, including roll movers, steam hot plates, wax applicators, and tools for measuring and improving nip alignment between rolls.
It is a tool using a jet of water at high velocity and pressure.
True cold cutting process – no HAZ(Heat affected zones),mechanical stresses or operator and environmental hazards.
Water jet travels at velocities as high as 900m/s & high pressure of 60000psi.
The water, in this case, acts like a saw and cuts a narrow groove in the work piece material.
Abrasive jet machining uses a high-pressure stream of abrasive particles suspended in a liquid to erode material from a workpiece. It involves a pump to create pressurized liquid, a mixing chamber to combine the liquid and abrasive particles, a nozzle to direct the abrasive jet, and motion control to move the workpiece. The process can machine many materials with few limitations on part geometry, requires little setup time, and generates no heat in the workpiece. However, it also has low material removal rates and cutting accuracy can decrease over time.
Abrasive jet machining uses a high-pressure stream of abrasive particles carried by gas or water to erode material from a workpiece. Key components include an abrasive delivery system, control system, pump, nozzle, and motion system. It can precisely cut hard materials like ceramics and glass. While removal rates are slower than other machining methods, AJM requires no start holes and generates minimal heat or vibration in the workpiece.
Just like your toolbox has many different tools, there are many nozzles for different pipe conditions. Penetrating nozzles for breaking up blockages, Flush nozzles for moving debris, Finish nozzles for scouring pipe walls, Floor Cleaners for removing debris from the bottom of the pipe and many other nozzles for general and specific applications.
Abrasive water jet machining uses a high-pressure water stream to accelerate abrasive particles to cut through materials. It works by mixing abrasive particles into the water jet as it exits the nozzle. The coherent abrasive water jet can then cut hard materials through two mechanisms - erosion at shallow impact angles and deformation wear at deeper angles into the cut. Key process parameters that influence the cut include water pressure, abrasive flow rate, particle size, traverse speed, and stand-off distance from the workpiece. Abrasive water jet machining combines the capabilities of waterjet machining and abrasive jet machining to cut a wide range of materials with a narrow kerf even at great depths.
The document discusses water jet machining, which uses high-pressure water to cut materials. It works by eroding material using a water jet with a small diameter nozzle operating at velocities over 900m/s. The main components are an intensifier, accumulator, oil pump, water jet nozzle, and XYZ motion controller. Water jet machining can cut a variety of materials without heat or burrs and is commonly used in industries like shoe and printed circuit board manufacturing. It has advantages over lasers such as being safer, requiring simpler maintenance, and able to cut heat-sensitive materials.
Abrasive jet machining uses a high-pressure stream of abrasive particles suspended in a liquid to erode material from a workpiece. It involves a pump, mixing tube, nozzle, and motion system to direct the abrasive jet. Key components include an abrasive delivery system to store and feed abrasive, a control system to vary the feed rate, and a precision motion table. The process provides fast setup, requires no start holes, uses a single tool, and generates no heat in the workpiece. However, removal rates are low and accuracy can decrease with deeper cuts.
It is a tool using a jet of water at high velocity and pressure.
True cold cutting process – no HAZ(Heat affected zones),mechanical stresses or operator and environmental hazards.
Water jet travels at velocities as high as 900m/s & high pressure of 60000psi.
The water, in this case, acts like a saw and cuts a narrow groove in the work piece material.
Abrasive jet machining uses a high-pressure stream of abrasive particles suspended in a liquid to erode material from a workpiece. It involves a pump to create pressurized liquid, a mixing chamber to combine the liquid and abrasive particles, a nozzle to direct the abrasive jet, and motion control to move the workpiece. The process can machine many materials with few limitations on part geometry, requires little setup time, and generates no heat in the workpiece. However, it also has low material removal rates and cutting accuracy can decrease over time.
Abrasive jet machining uses a high-pressure stream of abrasive particles carried by gas or water to erode material from a workpiece. Key components include an abrasive delivery system, control system, pump, nozzle, and motion system. It can precisely cut hard materials like ceramics and glass. While removal rates are slower than other machining methods, AJM requires no start holes and generates minimal heat or vibration in the workpiece.
Just like your toolbox has many different tools, there are many nozzles for different pipe conditions. Penetrating nozzles for breaking up blockages, Flush nozzles for moving debris, Finish nozzles for scouring pipe walls, Floor Cleaners for removing debris from the bottom of the pipe and many other nozzles for general and specific applications.
Abrasive water jet machining uses a high-pressure water stream to accelerate abrasive particles to cut through materials. It works by mixing abrasive particles into the water jet as it exits the nozzle. The coherent abrasive water jet can then cut hard materials through two mechanisms - erosion at shallow impact angles and deformation wear at deeper angles into the cut. Key process parameters that influence the cut include water pressure, abrasive flow rate, particle size, traverse speed, and stand-off distance from the workpiece. Abrasive water jet machining combines the capabilities of waterjet machining and abrasive jet machining to cut a wide range of materials with a narrow kerf even at great depths.
The document discusses water jet machining, which uses high-pressure water to cut materials. It works by eroding material using a water jet with a small diameter nozzle operating at velocities over 900m/s. The main components are an intensifier, accumulator, oil pump, water jet nozzle, and XYZ motion controller. Water jet machining can cut a variety of materials without heat or burrs and is commonly used in industries like shoe and printed circuit board manufacturing. It has advantages over lasers such as being safer, requiring simpler maintenance, and able to cut heat-sensitive materials.
Abrasive jet machining uses a high-pressure stream of abrasive particles suspended in a liquid to erode material from a workpiece. It involves a pump, mixing tube, nozzle, and motion system to direct the abrasive jet. Key components include an abrasive delivery system to store and feed abrasive, a control system to vary the feed rate, and a precision motion table. The process provides fast setup, requires no start holes, uses a single tool, and generates no heat in the workpiece. However, removal rates are low and accuracy can decrease with deeper cuts.
Abrasive jet machining uses a high-velocity stream of abrasive particles suspended in a gas or liquid to erode material from a workpiece. It involves an abrasive delivery system, control system, pump, nozzle, mixing tube, and motion system to direct the abrasive jet. The abrasive particles impact the workpiece surface at high velocities and remove material primarily through brittle fracture or microcutting. Key factors that influence the material removal rate include abrasive type and size, jet velocity and pressure, stand-off distance, and impingement angle. Abrasive jet machining can precisely machine many materials and offers advantages like fast setup times and no heat affected zones.
Abrasive jet machining is a machining process that uses a high-pressure stream of abrasive particles to erode material from a workpiece. It allows for precision machining of brittle materials with no heat affected zone and surface finishes as fine as 0.4-1.2 micrometers. The process involves mixing abrasive particles with a pressurized gas before passing them through a nozzle to eject them at speeds up to 300 m/s onto the workpiece. Factors like abrasive type, nozzle characteristics, gas pressure and flow rates influence the machining rate, accuracy and surface quality achievable.
Rainwater harvesting system, also called rainwater collection system or rainwater catchment system, technology that collects and stores rainwater for human use. Rainwater harvesting systems range from simple rain barrels to more elaborate structures with pumps, tanks, and purification systems.
Senior Design II Final Report Group 3 Paper Stock BubblesAustin Sims
This document provides details about a project to design a sonic degassing system for a paper mill. The system aims to use directed sound waves to pop air bubbles in paper pulp, allowing the mill's paper machine to increase production speed from 680 to 715 feet per minute. The document outlines the papermaking process, identifies bubbles as the source of quality issues at higher speeds, and discusses the project scope, customer needs, and external research conducted. It also provides background on the unique paper machine and meetings with mill employees to better understand the problem.
Water jet machining uses a high-pressure stream of water, traveling at supersonic speeds, to cut materials. Key components of the water jet machining system include a hydraulic pump to pressurize the water, an intensifier to further increase the pressure, a nozzle to direct the jet, and a catcher to collect waste. Water jet machining can cut a variety of materials without generating heat and produces minimal burrs or damaged areas. However, it is not suitable for mass production or cutting very thick materials.
In abrasive jet machining (AJM), compressed air carries abrasive particles like aluminum oxide or silicon carbide through a nozzle to machine hard, brittle materials. The high-velocity abrasive particles remove material by micro-cutting and brittle fracture. AJM can drill intricate shapes, machine fragile materials, and is used for drilling, cutting, deburring, cleaning, and etching. Material removal rate is low, abrasives may embed, and environmental impact is high. AJM is suitable for hard, brittle materials like glass, ceramics, and mica.
A Review on Multi-objective Optimization of Process Parameter of Abrasive Wat...IJARIIT
Glass fiber reinforced polymer (GFRP) composites are increasingly being used in a large number of applications in product manufacturing because of the superior advantages they offer compared to other traditional and non-traditional materials such as high strength to weight ratio, high modulus, high fracture toughness, and corrosion and thermal resistance, low cost of production, light weight, inherent strength, weather-resistant finish and variety of surface textures. However conventional machining of Glass fiber reinforced polymer (GFRP) is not so economical and ease, on the other hand non-conventional processes like laser cutting, abrasive water jet machining (AWJM), and electric discharge machining (EDM) etc., have a very good potential in overcoming these machining difficulties. Among these AWJM is commonly employed for very hard and brittle materials due to its Economical and Technical significance.
The document discusses Parason's High Consistency Disc Filter (HCDF) for pulp and paper mills. The HCDF uses advanced technology to handle higher inlet consistencies up to 2% for effective thickening. It has key benefits like lower costs, higher capacity, and maintenance. The HCDF is suitable for recycled paper mills and kraft mills, operating at higher flows and variations in consistency compared to conventional filters.
Creping
The crepe blade is the point at which the final sheet appearance is created. The geometry of the blade and its application are critical in establishing the best possible end product. Specifically designed for tissue applications, the crepe blade, along with the Yankee against which it operates, is the heart of the process.
The doctor holder uses a special pneumatic loading arrangement to load the blade against the Yankee cylinder and has a “flexible finger” type backing. The mechanical lock prevents collision of the holder with the cylinder when there is no blade in place. For certain applications and upon request, a stiff holder can be substituted.
Angle adjustment
The doctor assembly is adjustable for different applications and end product properties. The entire assembly can be rotated on the assembly journal by means of a jacking bolt that changes the position of the assembly relative to the loading cylinder stroke.
At a glance
Flexible holder ensures even application of the creping load.
Adjustable angular position allows flexibility for different products and properties.
The document discusses abrasive jet machining (AJM), including its working principle, components, process parameters, applications, advantages, and disadvantages. AJM works by using a high-pressure jet of abrasive particles carried by gas to erode material from the workpiece surface. Key parameters that affect the machining include abrasive type and size, gas pressure and flow rate, nozzle design, and stand-off distance between nozzle and workpiece. AJM can machine hard and brittle materials and create complex shapes, though it has low material removal rates and issues with accuracy due to jet divergence.
Started to create milestones, we Indo Fab Industries marked our presence in the year 2000 and operates in the manufacturing/servicing of High Torque Drives & Industrial Pumps, Biological Waste Water Treatment, Milk of Lime/Paper & Pulp Equipments, Design & Development of Equipments & Spareses since 11 years. Our quality services/products have always won us many appreciations from our clients. Our spontaneous performance and confident approach in offering the excellent range of High Torque Drives & Industrial Pumps, Biological Waste Water Treatment, Milk of Lime/Paper & Pulp Equipments, Design & Development of Equipments & Spareses, Industrial Filters that has made us to deepen our roots in the market. We Indo Fab Industries breathe with the aim to satisfy our clients with our smart products/services. We are a unit of highly experienced professionals who all contribute best of their potentials to offer high efficiency.
This document provides an overview of wear parts and solutions from Röchling LERIPA Papertech for various sections of the papermaking process, including:
- Stock preparation parts like cleaner cones made of ultra high molecular polyethylene that separate contaminants from fibers more efficiently and with longer service intervals between replacements.
- Dewatering elements available in ultra high molecular polyethylene and various ceramic materials to improve drainage.
- Sealing systems for suction rolls featuring rubber-graphite and UHMW polyethylene options.
- Coating systems including metering rod beds and rods to precisely apply coatings like sizing or chemicals.
The document emphasizes Röchling LERIPA Papertech's
Design and fabrication of working model of abrasive jet machineNirmaljit Singh
This document is a project report submitted by Jitesh Kumar for the partial fulfillment of a Master's degree in Mechanical Engineering. It discusses the design and fabrication of a working model of an Abrasive Jet Machine. The report includes sections on the components of an AJM, variables that influence the machining process, advantages and limitations, applications, and a literature review. It also provides details on the design of the major components of the machine being developed for this project.
The document describes the design and fabrication of a portable paper recycling machine for educational institutions. The machine was designed to convert waste paper into recycled products on site to reduce paper waste and costs for schools and colleges. Key components included a frame, motor, belt drive, pulleys, pneumatic cylinder and heater. Calculations were provided for components like the motor, belt drive, pulley sizing, pneumatic cylinder and heater energy. The machine aims to
Molded Fiber Products Making Machine - Tableware ProductsParason Machinery
Parason is specialized in offering complete end-to-end project engineering & solutions to produce sustainable, biodegradable Molded Fiber Tableware Products that can be used in hospitals, corporate cafeterias, universities, restaurants, schools, temples, etc.
Raw material: Bagasse, agricultural waste, sugarcane leftover, wheat straw, bamboo fiber, etc.
Abressive Jet Machining by Himanshu VaidHimanshu Vaid
Abrasive jet machining is a material removal process where a high velocity mixture of air/gas, water, and abrasive particles is directed at a material's surface to remove material in a controlled manner. The key components of an abrasive jet machining system are an abrasive delivery system to store and deliver abrasive particles, a control system to precisely control the feed rate and tool path, a pump to generate high pressure, a nozzle to mix the abrasive and fluid, a mixing tube where the mixing occurs, and a motion system with an x-y table to precisely move the workpiece. Abrasive jet machining provides benefits like fast setup, no start holes or multiple tools needed, and avoids heat and
This document provides an overview of abrasive water jet machining (AWJM). It begins with an introduction that defines AWJM as a non-traditional machining process that uses the mechanical energy of water and abrasives for material removal. The working principle and basic mechanism of material removal are then described. Key aspects of AWJM equipment and processes are discussed, including the pumping system, abrasive feed system, nozzle, process parameters like water pressure and abrasive flow rate, and applications of the technique. Advantages include the ability to machine many materials without thermal damage but disadvantages include relatively low machining speeds.
Size reduction is the process of reducing large solid units into smaller particles through mechanical or precipitation methods. It provides benefits like improved content uniformity, flow, extraction, drying, stability, dissolution, and absorption. Factors like hardness, moisture content, and required purity affect size reduction. Common size reduction equipment includes hammer mills, ball mills, fluid energy mills, and edge/end runner mills which employ mechanisms like cutting, compression, impact, and attrition. The energy required for size reduction is related to properties of the material and the surface area change according to theories by Rittinger, Bond, and Kick.
This document provides information on various laminating machines from Cellcoat, including reel-to-reel, hand-fed, and automatic laminators. It summarizes the features and specifications of the Topaz, Ruby 52, Emerald, Diamond, Diamond Pro, Opal, and Onyx 1050 models. It also mentions that Cellcoat can provide custom laminating machines and offers service and maintenance support. The overall document promotes Cellcoat's laminating equipment and technologies.
The document describes several production lines for making paper and packaging products. It includes:
1) An automatic paper cone production line that efficiently manufactures paper cones of various sizes through cone making machines, driers, and finishing machines.
2) A paper tube and core production line that uses slitter rewinding, winding, and finishing machinery to produce thin and thick paper tubes for various applications.
3) An edge protector production line that makes strong paper edge protectors and channels to prevent damage to palletized and coiled goods using interchangeable toolings.
4) A composite can production line that produces recyclable composite cans for packaging through body making, labeling, flanging,
This document summarizes several paper product production lines, including:
1) An automatic paper cone production line that facilitates cost-effective cone production.
2) A paper tube and core production line with machines for winding tubes in various sizes.
3) An edge protector production line that produces strong paper edge protectors for palletized goods.
4) A composite can production line that produces recyclable cans for products like detergents and food. The line facilitates interchangeable tooling for different can sizes.
Air Creations India is an ISO-certified company that designs and manufactures industrial turbines, ventilators, and other equipment. It has over 700 satisfied customers globally and offers customized equipment, systems, and contract fabrication services for clients in India and abroad. The company prides itself on its technologically advanced infrastructure and stringent quality control processes.
Abrasive jet machining uses a high-velocity stream of abrasive particles suspended in a gas or liquid to erode material from a workpiece. It involves an abrasive delivery system, control system, pump, nozzle, mixing tube, and motion system to direct the abrasive jet. The abrasive particles impact the workpiece surface at high velocities and remove material primarily through brittle fracture or microcutting. Key factors that influence the material removal rate include abrasive type and size, jet velocity and pressure, stand-off distance, and impingement angle. Abrasive jet machining can precisely machine many materials and offers advantages like fast setup times and no heat affected zones.
Abrasive jet machining is a machining process that uses a high-pressure stream of abrasive particles to erode material from a workpiece. It allows for precision machining of brittle materials with no heat affected zone and surface finishes as fine as 0.4-1.2 micrometers. The process involves mixing abrasive particles with a pressurized gas before passing them through a nozzle to eject them at speeds up to 300 m/s onto the workpiece. Factors like abrasive type, nozzle characteristics, gas pressure and flow rates influence the machining rate, accuracy and surface quality achievable.
Rainwater harvesting system, also called rainwater collection system or rainwater catchment system, technology that collects and stores rainwater for human use. Rainwater harvesting systems range from simple rain barrels to more elaborate structures with pumps, tanks, and purification systems.
Senior Design II Final Report Group 3 Paper Stock BubblesAustin Sims
This document provides details about a project to design a sonic degassing system for a paper mill. The system aims to use directed sound waves to pop air bubbles in paper pulp, allowing the mill's paper machine to increase production speed from 680 to 715 feet per minute. The document outlines the papermaking process, identifies bubbles as the source of quality issues at higher speeds, and discusses the project scope, customer needs, and external research conducted. It also provides background on the unique paper machine and meetings with mill employees to better understand the problem.
Water jet machining uses a high-pressure stream of water, traveling at supersonic speeds, to cut materials. Key components of the water jet machining system include a hydraulic pump to pressurize the water, an intensifier to further increase the pressure, a nozzle to direct the jet, and a catcher to collect waste. Water jet machining can cut a variety of materials without generating heat and produces minimal burrs or damaged areas. However, it is not suitable for mass production or cutting very thick materials.
In abrasive jet machining (AJM), compressed air carries abrasive particles like aluminum oxide or silicon carbide through a nozzle to machine hard, brittle materials. The high-velocity abrasive particles remove material by micro-cutting and brittle fracture. AJM can drill intricate shapes, machine fragile materials, and is used for drilling, cutting, deburring, cleaning, and etching. Material removal rate is low, abrasives may embed, and environmental impact is high. AJM is suitable for hard, brittle materials like glass, ceramics, and mica.
A Review on Multi-objective Optimization of Process Parameter of Abrasive Wat...IJARIIT
Glass fiber reinforced polymer (GFRP) composites are increasingly being used in a large number of applications in product manufacturing because of the superior advantages they offer compared to other traditional and non-traditional materials such as high strength to weight ratio, high modulus, high fracture toughness, and corrosion and thermal resistance, low cost of production, light weight, inherent strength, weather-resistant finish and variety of surface textures. However conventional machining of Glass fiber reinforced polymer (GFRP) is not so economical and ease, on the other hand non-conventional processes like laser cutting, abrasive water jet machining (AWJM), and electric discharge machining (EDM) etc., have a very good potential in overcoming these machining difficulties. Among these AWJM is commonly employed for very hard and brittle materials due to its Economical and Technical significance.
The document discusses Parason's High Consistency Disc Filter (HCDF) for pulp and paper mills. The HCDF uses advanced technology to handle higher inlet consistencies up to 2% for effective thickening. It has key benefits like lower costs, higher capacity, and maintenance. The HCDF is suitable for recycled paper mills and kraft mills, operating at higher flows and variations in consistency compared to conventional filters.
Creping
The crepe blade is the point at which the final sheet appearance is created. The geometry of the blade and its application are critical in establishing the best possible end product. Specifically designed for tissue applications, the crepe blade, along with the Yankee against which it operates, is the heart of the process.
The doctor holder uses a special pneumatic loading arrangement to load the blade against the Yankee cylinder and has a “flexible finger” type backing. The mechanical lock prevents collision of the holder with the cylinder when there is no blade in place. For certain applications and upon request, a stiff holder can be substituted.
Angle adjustment
The doctor assembly is adjustable for different applications and end product properties. The entire assembly can be rotated on the assembly journal by means of a jacking bolt that changes the position of the assembly relative to the loading cylinder stroke.
At a glance
Flexible holder ensures even application of the creping load.
Adjustable angular position allows flexibility for different products and properties.
The document discusses abrasive jet machining (AJM), including its working principle, components, process parameters, applications, advantages, and disadvantages. AJM works by using a high-pressure jet of abrasive particles carried by gas to erode material from the workpiece surface. Key parameters that affect the machining include abrasive type and size, gas pressure and flow rate, nozzle design, and stand-off distance between nozzle and workpiece. AJM can machine hard and brittle materials and create complex shapes, though it has low material removal rates and issues with accuracy due to jet divergence.
Started to create milestones, we Indo Fab Industries marked our presence in the year 2000 and operates in the manufacturing/servicing of High Torque Drives & Industrial Pumps, Biological Waste Water Treatment, Milk of Lime/Paper & Pulp Equipments, Design & Development of Equipments & Spareses since 11 years. Our quality services/products have always won us many appreciations from our clients. Our spontaneous performance and confident approach in offering the excellent range of High Torque Drives & Industrial Pumps, Biological Waste Water Treatment, Milk of Lime/Paper & Pulp Equipments, Design & Development of Equipments & Spareses, Industrial Filters that has made us to deepen our roots in the market. We Indo Fab Industries breathe with the aim to satisfy our clients with our smart products/services. We are a unit of highly experienced professionals who all contribute best of their potentials to offer high efficiency.
This document provides an overview of wear parts and solutions from Röchling LERIPA Papertech for various sections of the papermaking process, including:
- Stock preparation parts like cleaner cones made of ultra high molecular polyethylene that separate contaminants from fibers more efficiently and with longer service intervals between replacements.
- Dewatering elements available in ultra high molecular polyethylene and various ceramic materials to improve drainage.
- Sealing systems for suction rolls featuring rubber-graphite and UHMW polyethylene options.
- Coating systems including metering rod beds and rods to precisely apply coatings like sizing or chemicals.
The document emphasizes Röchling LERIPA Papertech's
Design and fabrication of working model of abrasive jet machineNirmaljit Singh
This document is a project report submitted by Jitesh Kumar for the partial fulfillment of a Master's degree in Mechanical Engineering. It discusses the design and fabrication of a working model of an Abrasive Jet Machine. The report includes sections on the components of an AJM, variables that influence the machining process, advantages and limitations, applications, and a literature review. It also provides details on the design of the major components of the machine being developed for this project.
The document describes the design and fabrication of a portable paper recycling machine for educational institutions. The machine was designed to convert waste paper into recycled products on site to reduce paper waste and costs for schools and colleges. Key components included a frame, motor, belt drive, pulleys, pneumatic cylinder and heater. Calculations were provided for components like the motor, belt drive, pulley sizing, pneumatic cylinder and heater energy. The machine aims to
Molded Fiber Products Making Machine - Tableware ProductsParason Machinery
Parason is specialized in offering complete end-to-end project engineering & solutions to produce sustainable, biodegradable Molded Fiber Tableware Products that can be used in hospitals, corporate cafeterias, universities, restaurants, schools, temples, etc.
Raw material: Bagasse, agricultural waste, sugarcane leftover, wheat straw, bamboo fiber, etc.
Abressive Jet Machining by Himanshu VaidHimanshu Vaid
Abrasive jet machining is a material removal process where a high velocity mixture of air/gas, water, and abrasive particles is directed at a material's surface to remove material in a controlled manner. The key components of an abrasive jet machining system are an abrasive delivery system to store and deliver abrasive particles, a control system to precisely control the feed rate and tool path, a pump to generate high pressure, a nozzle to mix the abrasive and fluid, a mixing tube where the mixing occurs, and a motion system with an x-y table to precisely move the workpiece. Abrasive jet machining provides benefits like fast setup, no start holes or multiple tools needed, and avoids heat and
This document provides an overview of abrasive water jet machining (AWJM). It begins with an introduction that defines AWJM as a non-traditional machining process that uses the mechanical energy of water and abrasives for material removal. The working principle and basic mechanism of material removal are then described. Key aspects of AWJM equipment and processes are discussed, including the pumping system, abrasive feed system, nozzle, process parameters like water pressure and abrasive flow rate, and applications of the technique. Advantages include the ability to machine many materials without thermal damage but disadvantages include relatively low machining speeds.
Size reduction is the process of reducing large solid units into smaller particles through mechanical or precipitation methods. It provides benefits like improved content uniformity, flow, extraction, drying, stability, dissolution, and absorption. Factors like hardness, moisture content, and required purity affect size reduction. Common size reduction equipment includes hammer mills, ball mills, fluid energy mills, and edge/end runner mills which employ mechanisms like cutting, compression, impact, and attrition. The energy required for size reduction is related to properties of the material and the surface area change according to theories by Rittinger, Bond, and Kick.
This document provides information on various laminating machines from Cellcoat, including reel-to-reel, hand-fed, and automatic laminators. It summarizes the features and specifications of the Topaz, Ruby 52, Emerald, Diamond, Diamond Pro, Opal, and Onyx 1050 models. It also mentions that Cellcoat can provide custom laminating machines and offers service and maintenance support. The overall document promotes Cellcoat's laminating equipment and technologies.
The document describes several production lines for making paper and packaging products. It includes:
1) An automatic paper cone production line that efficiently manufactures paper cones of various sizes through cone making machines, driers, and finishing machines.
2) A paper tube and core production line that uses slitter rewinding, winding, and finishing machinery to produce thin and thick paper tubes for various applications.
3) An edge protector production line that makes strong paper edge protectors and channels to prevent damage to palletized and coiled goods using interchangeable toolings.
4) A composite can production line that produces recyclable composite cans for packaging through body making, labeling, flanging,
This document summarizes several paper product production lines, including:
1) An automatic paper cone production line that facilitates cost-effective cone production.
2) A paper tube and core production line with machines for winding tubes in various sizes.
3) An edge protector production line that produces strong paper edge protectors for palletized goods.
4) A composite can production line that produces recyclable cans for products like detergents and food. The line facilitates interchangeable tooling for different can sizes.
Air Creations India is an ISO-certified company that designs and manufactures industrial turbines, ventilators, and other equipment. It has over 700 satisfied customers globally and offers customized equipment, systems, and contract fabrication services for clients in India and abroad. The company prides itself on its technologically advanced infrastructure and stringent quality control processes.
This document outlines a study on the effect of various converting and finishing operations on recycled paperboard with different grammage ranges. The study will examine four finishing processes - lamination, foil stamping, gluing, and coating - and analyze how variable parameters like pressure, temperature, and viscosity impact productivity measures. Productivity will be assessed using metrics like waste amount and number of approved converted sheets per man hour. The goal is to understand how paperboard properties interact with converting efficiency to inform designers and converters.
Dispersion coatings require careful application to prevent cracking. Too little or too much coating, improper drying temperatures, or ignoring the manufacturer's guidelines can cause cracking that makes the coating resemble leathery skin. The optimal application involves adjusting roller pressure and gaps, allowing proper drying with infrared heat and air flow, and checking the coating's flow time and pile temperatures. Consulting the coating manufacturer's application engineer can help ensure the perfect coating result.
Hot melt adhesives are thermoplastic polymers that become liquid when heated above 80-220°C and solidify when cooled. They are applied in liquid state without solvents or water, allowing for precise application. Common polymers used include styrene copolymers, polyamides, and polyacrylates. Hot melts have advantages like being solvent-free, producing less waste, and allowing for adjustment of viscosity through temperature variation.
This document describes a proposed reverse printer design that aims to reuse printed paper by removing ink through a heating and laser scanning process. The reverse printer would remodel a conventional laser printer using components like an Arduino Uno, NEMA 17 stepper motor, A4988 driver, and L298 motor driver along with a 532nm laser. The process involves using the laser beam to heat and melt the ink off the paper, which would then be sucked away by a blower. This design could allow paper to be reused up to three times, reducing carbon emissions and helping to address the non-reusability and waste of conventional printers. The goal of the reverse printer is to promote more sustainable printing practices.
The document discusses and compares different high energy mass finishing processes including spindle finishing, centrifugal disc finishing, and centrifugal barrel finishing. Spindle finishing requires parts to be mounted on fixtures and uses a tub that rotates abrasive media at high speeds to deburr parts. Centrifugal disc finishing uses a high speed spinning disc to accelerate media and parts against a stationary tub wall to finish parts up to 20 times faster than vibratory processes. Centrifugal barrel finishing subjects parts to high centrifugal forces up to 100 times gravity within counter-rotating barrels to smoothly deburr fragile parts in under 1/50 the time of vibratory processes. The high energy processes offer shorter cycle times, greater precision and ability to handle
Plastics distributors and fabricators have a wide array of abilities. Emco Industrial Plastics and displays shares a "taste" of some of the services and capabilities offered in this slide presentation. Click on the company logo on the bottom of each page to learn more about each topic
This internship report summarizes work done on the Blister Quick Servo packaging machine. The report includes specifications of the machine such as its layout, performance details, standard features, and descriptions of its major functional groups. It provides an overview of the machine's capabilities for forming, sealing, and packaging blister packs at high speeds of up to 40 cycles per minute. The report was authored by an intern as part of their mechanical engineering degree program.
The document provides information about rollers used in inking and dampening systems for printing presses. It discusses roller manufacture, including how plasticizers and vulcanization agents determine hardness. It also covers proper roller storage, maintenance through cleaning, and potential issues like glazing. The document explains how to adjust the inking and dampening systems, including using press strips to set roller gaps and balance ink and water. It provides details on the Alcolor, Ecocolor, and other dampening systems and their adjustment.
The document describes an innovative leather painting system called Innover. It aims to improve production efficiency while reducing environmental impact. Key features include low-pressure spray guns that reduce color waste, a soot abatement cabin, and electronic controls. The system is designed to increase output, lower costs through less maintenance and energy use, and produce a higher quality finish with less pollution.
Slides Presentation on coating not crackingSukhbir Singh
This document discusses how to prevent cracking when applying dispersion coatings. It notes that cracking can occur if the temperature is too high or the coating speed or quantity is too low. It provides tips for operators to ensure a uniform coating, such as using a viscometer to check flow time, following manufacturer guidelines carefully, optimizing the gap between rollers, allowing proper drying time using the right infrared radiation and hot air combination, and checking the pile temperature difference between the feed and delivery. It concludes by providing a contact for more information.
Slide Presentation on coating not crackingSukhbir Singh
This document discusses how to prevent cracking when applying dispersion coatings. It notes that cracking can occur if the temperature is too high or the coating speed or quantity is too low. It provides tips for operators to ensure a uniform coating, such as using a viscometer to check flow time, following manufacturer guidelines carefully, optimizing the gap between rollers, allowing proper drying time using the right infrared radiation and hot air combination, and checking the pile temperature difference between the feed and delivery. The document encourages contacting the provided representative or visiting the company website for more information.
it is PDF are typed of myself. study triks & short & sweet (Technical manual) Of Diploma in Plastics technology(DPT-DPMT). All machine knowlage in plastics processing.
Er. Naresh Dhaker
(8890881858)
(CIPET JAIPUR)
web offset presses to print newspapers, magazines, text books etc. in single and multiple colours. Speed of machine ranging from 16000 to 40000 cph. To achieve high production and minimise wastage we have Autopaster (Automatic reel changer), Auto-registration control system and Motorised ink control system (can also be incorporated in sheet fed offset presses) and Tension in-feed with load cell.
Guide to Kiosk Printers based on direct thermal printing technologyMichal Hopfer
Guide describes general possible printing requirements for kiosk applications and answers them by providing direct thermal printing solutions with an example of versatile Sanei SK1 printers.
Our edge banding machines EDGETEQ S-200 provide flexible, precise and unique solutions for discerning customers. The document discusses HOMAG's modular edge banding machines of the S-200 series, which offer comprehensive equipment as standard including PU top-pressure rollers for precise workpiece guidance and optimized trimming tools. The document describes the various unit modules available, including joint trimming units, gluing units, snipping units, trimming units, profile trimming units and finishing units. It also provides technical specifications and details the life cycle services available from HOMAG.
Similar to Blue Berry Consulting & Trade Show Corr Division (20)
Blue Berry Consulting & Trade Show Corr Division
1. We sense the duty to serve you The BluBerry team….
2. Twenty years of proficiency in global business, among which ten years of strategic planning services, initiated the launching of BlueBerry consulting & trade s.a.r.l “The home network for Customers/Suppliers” International business concept is an exclusive transaction between a supplier and a buyer, habitually each one of them hunts for the other, and our role is to be the ultimate link for a productive and dynamic deal. BlueBerry consulting & trade s.a.r.l . initiated its activities on December 1 st 2010, based on our expertise in corporate operations worldwide; we have opted to assist the prerequisites of local and external markets. Our goal extends beyond closing contractual agreements, rather is our commitment to secure appropriate handling of queries. Our line of services reflects what we can offer; just name it and we do the rest.
9. ROLL MOVER Roll Mover is a directly driven electrical paper roll pusher capable to push paper rolls up to 9 Tons of weight. Operators will be able to load paper reels onto the floor trolleys without effort and in total safety. Heavy duty roll mover for heavy paper rolls. Battery powered element providing free movement without impending cables or air tubes in total safety for the operator. Simple to use and easy to maneuver. Its swivel control arm allows total movement reaching even where other systems have difficulties for access. Power: 36 v. Quick charging 36v NiCad Batteries Push speed up to 32mts/min. 160A Speed Controller.
10. Benefits: Auto alignment when paper width changes. No need to reduce speed during paper splicing Better precision when gluing the papers. Side trim reduction Less paper tear-outs. Reduced production downtime No need for operator intervention Features: Web position read by 2 lasers Smooth but fast correction due to its traction wheels 4x50mm & 5x100mm. Precise web guiding. Bigger contact surface than competitors meaning better accuracy and greater control over sudden web deviations. Constant reading, comparing and correcting Internal modem for remote access Quick return of investment . Attractive price when compared with competitors.
11. D/ BACKER ROLLER ENTRY Solution & Benefits: CERTO offers an upgrade mounting an independent roller assembly supported by two pneumatic cylinders. As a consequence, there will be no more double-kiss effect. The board will always meet a constant entry nip of contact . The structure is installed in a position to avoid the space between the hot plates Pressure might be varied according to the board grade combination. Simple mechanical installation over a weekend.
12. LOW THERMAL INERTIA STEAM HOT PLATES Main advantages of our thin low inertia hot plates: Adaptable to most double backers taking the place of the existing conventional steel or cast iron plates. Made to size to match the dimension of most hot plates. The plate special design and steam flow circuit permits high heat transfer with minimum thermal inertia: Rapid surface temperature increments or decrements are possible. Its particular steam channel construction does not require PED steam vessel certification. The new flat plates provide better surface contact than old wavy plates. The best features and the most competitive prices. Advantages: The fast stream of steam does not allow any condensation. The result is a higher and homogeneous temperature very close to the plate surface with minimum heat loss. A continuous steam conduct drilled through the plate has one steam in-feed point and one steam outlet. Any variation in steam pressure is rapidly transformed in a new surface temperature condition at the heating plate. No overheating, bags or blisters common on fine flutes with conventional hot plates. Smooth flat polished surface facilitates pre-print production. Minimum surface temperatures are now possible with clear advantages for light weight papers, mini-flutes, preprint and special coatings. With the new thin plates, no PED steam vessel certification is required. Available models: Standard plate
13. COLD WAX APPLICATOR Wax applicator for cold wax Models P/F220 & P/F300: Available in two models (applicator Ø 220 and 300mm) The 300mm version is specially designed for 2800mm wide corrugators and high speed operation. Features: Cold wax applicator Maximum automation (PLC and touch screen included) Paper speed reading Accurate speed control Roll condition check-up system Auto-wash option Benefits: Maximum accuracy in wax application Totally enclosed applicator: The safest design to protect the operator from accident. No risk of burns or splashing (cold wax) Odorless product No health risk due to harmful vapors from hot wax. Minimum maintenance. Heavy duty European built
14. STEAM SECTIONAL PLATES Why should we use the Steam Sectional Plates?: The paper roll characteristics vary from supplier to supplier when not from roll to roll. The paper elasticity, its hygroscopic capacity to absorb moisture and starch as well as its coefficient of stretch versus temperature remains unknown. The operator of a modern corrugator requires new tools to produce flat board with optimum quality at high speeds. The traditional elements: brakes, wrap-arms, floor preheaters... are no longer sufficient. Benefits: Heat is applied just before the processing nip in areas where conventional heating drums would not fit. No temperature loss in the ambient when paper travels from the floor pre-heater to the machines. Quick and effective direct heat transfer onto the paper. Hot plate effect and dry shower combination. Might be also used as a stem shower. Maintains and improves fiber elasticity. The operator decides the use in function of the production. Energy efficient: Uses saturated steam in the ideal position. Stimulates paper hygroscopic capacities to receive starch: Improved gluing. Effective against wet streaks. Facilitates reaching homogeneous moisture across the web. Corrugator higher speeds are possible. Small capital investment. Adaptable to most corrugators in various positions. Convenient for the medium and liner papers at the single facers as well as before the glue machine. May be supplied with a telescopic arm separating the paper when running light grades or no extra heat is required.
16. Oil mist lubrication system for Single Facers. Main features - Adaptable to most single facers. - Auto lubrication cycle by PLC or timer controlled. - Four (4) adjustable spray nozzles. - Lubrication pump and 8 Kg reservoir. - Silicone-based lubricant, non-toxic (accepted by the food industry), suitable for high temperatures Benefits: 1.- Prevents decoupling between the cor. rolls, keeping the roll edges clean from dust and starch build-up. 2.- Ultra-thin layer of lubricant uniformly distributed and continuously renewed. Significant reduction in lubricant consumption compared with manual application. 3.- The most effective protection against corrosion. 4.- Increased operator safety automating the lubrication process. No operator intervention. 5.- Reduced maintenance time. 6 - Increased roll life.
17. DIGI-NIP® ROLLER ALIGNMENT INSTRUMENT DigiNip® is a powerful new system that allows the quick and easy diagnosis of roller conditions : The nip contact point. With minimal investment and no prior experience a user can quickly and accurately record spot nip width (contact point between rollers) at any section of your web or converting process. DigiNip® s sensing capability is as sensitive as it s case is durable its ergonomic shell is impact hardened and water resistant. Benefits: No more time consuming and inaccurate nip measurements with carbon paper. Now nip readings can be determined instantaneously and adjustments made while the sensor is between your rolls! DigiNip® is also economical, just like your carbon paper; the sensor elements that connect into the DigNip® device are designed to provide thousands of readings before replacement by the user is necessary. Have you ever needed to evaluate pressure or force between two touching or mating surfaces? Previously, your only alternatives were strain gauges and load cells, that are both time consuming and difficult to interface. Now with the advent of our disposable one-time use pressure film, evaluating surface contact pressure distribution and magnitude is accurate, quick and highly economical.
18. EZ-NIP® IMPRESSION PAPER EZ-Nip® is a thin color changing pressure activated paper used to detect uneven nip rollers in paper making and converting machinery. EZ-Nip® determines the actual working, static nip width between two mating rolls. The paper immediately changes color upon the application of pressure, enabling the user to easily analyze/measure the nip "footprint" (nip width) both visually or, for more intense scrutiny, with a ruler or micrometer. EZ-Nip® is a self contained single sheet system making it useable by just one person, and can easily be encased for waterproofing purposes. Benefits: With any corrugator and converting machinery, uneven nip rollers cause waste and yield deficiencies. Non-uniform nips usually lead to wrinkles, web breaks and other troubles. For a maintenance engineer, identifying these little problems with big consequences can be difficult and time consuming. EZ-Nip®, a thin color changing pressure activated paper , is an easy and efficient troubleshooting tool that can quickly be put to the task of detecting problem areas. Specification: Thickness : 4 mils (0,1016 mm) Humidity Range: 10-90% RH Pressure minimum: 200 PSI (14,06 kg/cm2) Main advantages: Economical and practical solution for determining proper crowns, roll parallelism, alignment, and symmetrical loading Self contained single sheet system Usable by just one person Strictly design for measuring nip widths Replaces and improves obsolete Telex paper Excellent for corrugating roll tests and adjustments Applicable to all nip points in a corrugator (gluers, roll stacks) as well as for converting machinery. Manufactured by the leading U.S. Company in sensor products for multiple applications.
19. SIDE ROLL SIAMESE SKIVER MACHINE A tailor-made machine built with the purpose to join two running papers of narrow width into a finished double size roll. With our skiver, side rolls (trim rolls) turn into valuable rolls capable to be efficiently used into any corrugator as inside liners or as fluting papers. Two side trim rolls of lower market price become a finished double size roll perfectly suited to run in your corrugator. With paper being nearly 60% of the finished cost of your operation, the skiver machine brings a quick pay-back placing your company one step ahead from your competition. Main components: Double roll stand for reels 1400mm x Ø 1500mm Double roll stand for reels 2800mm x Ø 1500mm Guiding bridge and roll assembly Two web guiding systems Two special paper grinding devices Vacuum dust removal unit Gluing system and applicator Circular trim knives Rewinding station Control system and operating console Technical Data: Max. finished roll width: 2800mm Max. rewinding diameter: 1500mm Running speed: 150-200 m/min Paper weights: from 100-400gr/m2
20. HARPER-LOVE ADDITIVES FOR THE STARCH HARPER-LOVE is the world leader in adhesives and additives. For Europe and the Middle East (MEA) we have selected just the following products from their ample portfolio: HRC-2000 Penetrating & Performance Enhancer LIQUIBOND BLUE Performance Enhancer MULTIBOND for heavy weight, DW, TW and difficult substrates HYDRATITE-401 Wet Strength Resin 0% free formaldehyde XM-5 Adhesive Stabilizer Penetrant Indicated specially for plants: Running a high percentage of agricultural business. Corrugators running waxed and/or treated papers. High performance corrugators raising their limits. In general: plants willing to produce flatter, more consistent board, faster and with the minimum waste. If you
21. HRC-2000: Includes penetrating and performance enhancer to increase speed on difficult to bond substrates. Benefits: Better bonding & increased corrugator production capability Increased pin values & speed with single, simple application Better penetration and water holdout Viscosity stability Replaces bag starch and is much more cost effective Easy clean-up Odorless Registered for REACH 0% free formaldehyde LIQUIBOND BLUE: Higher speeds & improved bonding on heavy weight paper and difficult to penetrate substrates. Benefits: Increased pin adhesion and fiber tear Higher corrugator speeds on all grades including heavyweights Compatible with all normal adhesive ingredients Well suited for automated additions Near neutral pH No hazardous ingredients Odorless Registered for REACH MULTIBOND: Like LiquiBond Blue but with Resins . Provides higher speeds and better bonding including heavy weight papers, DW,TW and substrates difficult to penetrate. The wet strength resins eliminate the need for two additives. Two additives in one !! Benefits: Increased pin adhesion and fiber tear Includes wet strength resin to produce water resistant board Compatible with all normal adhesive ingredients Well suited for automated additions HYDRATITE-401: Wet strength resin . The highest resin solids content combined with no free formaldehyde. Maximum water resistance for starch based adhesives. Benefits: Excellent water resistance Excellent reactivity profile Higher resin solids Safe to use, complies with OSHA Registered for REACH 0% free formaldehyde
22. XM-5 PENETRANT: Facilitates adhesive release into paper substrates. By reducing surface tension, XM-5 assists the liquid phase of starch to migrate rapidly into the paper substrates to be bonded. Benefits: Enhanced starch adhesive penetration Very effective surface tension reduction Low foaming action Very consistent performance Easy to use Registered for REACH HARLO-CIDE: A broad spectrum preservative which will control the growth of a w i d e r a n g e o f m i c r o o r g a n i s m s including bacteria, mold and yeast. Benefits: Effective microbial control E x c e l l e n t s t a r c h preservative Broad spectrum activity FDA approved for food packaging. H a n d y p r o d u c t presentation
23. INTELLISYS CORRUGATOR PROCESS CONTROL SYSTEM CORRUGATOR CONTROL AND AUTOMATION SOLUTION: Modular approach. Unique real time corrugator process control and automation solution. Proven experience with more than 16 installations in operation in Europe in multiple corrugator brands and varied compositions. Features: Paper flatness control Board moisture control Paper moisture control Temperature control Steam pressure control Web tension control Gap control Corrugator speed control Features: Paper flatness control Board moisture control Paper moisture control Temperature control Steam pressure control Web tension control Gap control Corrugator speed control
24. INTELLISYS CORRUGATOR PROCESS CONTROL SYSTEM Benefits: Increased board quality Reduced variability on critical parameters Waste reduction Reduced energy consumption Higher production speeds and cruising speeds Reliable and valuable production data Less operator dependence Order repeatability Entire process optimization Rapid return of investment
25. INTELLISYS CORRUGATOR PROCESS CONTROL SYSTEM Material Management Solution: Intellisys designs and offers the most advanced roll stock and material management solution. Tracking every aspect and activity of your roll stock : from ordering and reception to consumption. The company wide experience in the paper industry greatly contributed to their understanding of the problems and to their capacity to propose effective solutions. Features: Roll reception and data acquisition Roll stock management Reduction of butt rolls and butt roll management Real time paper consumption read-out Ability to control multiple inventories Reduced downtime Benefits: Stock optimization Complete product traceability Paper usage optimization Real time roll stock visibility Error elimination Less dependence from the human factor Dramatic customer claim reduction Improved efficiency Quick return of investment
26. INTELLISYS CORRUGATOR PROCESS CONTROL SYSTEM THE INTELLISYS APPROACH: Before producing the first proposal, INTELLISYS will realize a refundable on site visit and corrugator audit. A report will be made as a result of the visit. The report will be accompanied by a formal product presentation, the preliminary proposal and a personalized return of investment. As an engineering company, INTELLISYS will study the alternatives with the plant management and decide together the composition of the supply and the project phases. Being a modular system, the project might be accomplished in steps. The INTELLISYS years of experience offering the most advanced moisture control of the finished board with real time moisture read-out and real time correction allows them to suggest the best application with the fastest return of investment anticipating your particular needs.
27. BlueBerry consulting & trade s.a.r.l Naccache – Tallet Srour – Sciemma 15 Bldg. Tel +9614522348 – Fax +9614522347 Cel +96171102060 P.O.Box 70-424 North Metn - LEBANON [email_address] Jamal J. Nasr Founder Managing Director Amal J. Nasr Deputy Managing Director [email_address]