The document describes various models of printing machines, specifically the Orion Webking and Crusader, emphasizing their budget-friendly design, standard and optional features, and user-friendly interfaces. These machines are tailored for different printing needs such as books and newspapers, with advanced color registration systems and robust construction. Additionally, the document highlights SIMICS, a motorized ink zone control system aimed at enhancing color quality and reducing waste during printing.

1. ORION WEBKING CRUSADER

2. A budget and entry level machine with
standard features. Easy to operate with low
cost of maintenance.
Standard Features:
• Blanket to Blanket Impression.
• Running Circumferential Register.
• Manual Side Register.
• Variable Speed Motorised
Dampening.
• Swing Down Lever Type Ink Fountain.
• Dynamically Balanced Hard Chrome
Plated Plate & Blanket Cylinders.
• Plate Cylinders with Positive Lock-up.
• Centralised Lubrication for Drive
Gears.
• Heavy Duty Compensator
• Safety Guards.

3. Optional Features:
• Hard & Ground Bearers for Plate
& Blanket Cylinders.
• Brush mist Dampening.
• Pneumatic Controls for Ink,
Dampener & Impression ON/OFF.
• Pneumatic Brake with Load Cell.
• Pneumatic Roll Lifting.
• Mechanical Expandable Core
Shaft.
• Motorised controls to
incorporate Auto Color
Registration Control System.
• Centralised Greased Lubrication
for operating Side Bearings.

4. FOLDER
Standard Features:
 Heavy Duty Jaw Type
 Dynamically Balanced R.T.F. Roller,
Cutting & Jaw Cylinder.
 Centralised Lubrication for Drive Gears.
 I.P.H. Meter.
 Slitter / Perforator on R.T.F. Roller.
 Standard Delivery Table.
Optional Features:
 ¼ page Folder.
 1/8 page Folder.
 Double Parallel Folder
 Cross Perforator
 Kicker for 25 or 50 Copies.
 Clutch on Either Side of the Folder.
 Double RTF Roller to run 6 Webs.

5. WEBKING 4 Hi printing unit based on
staggered blanket cylinders (S-Wrap)
concept, wherein the distance between
the 2 printing couples has been
minimized to ensure accurate colour
registration with minimal wastage.
A pin register system is built into the
plate bender and is carried through into
the pin register system built into the
plate lock-up. The pin register ensures
that when installed the plate is in the
proper position.
The stand-alone roll stand with
pneumatic disc brake ensures precise
web tension. A separate RTF with
multiple segments on the folder ensures
precise handling of multiple webs.

6. Standard Features
 Bearer to bearer plate & blanket cylinders
 Stainless steel plate & blanket cylinders
 Motorised inking system with tracking
 Staggered & narrow gap blanket cylinders
 Motorised brush dampening system
 Lever type ink keys
 Pneumatic controls for ink, dampener &
Impression ON/OFF
 Roll stand with pneumatic disc brake
 Web break detectors
 Plate punch register system
 Chilled font circulation system…and more
 Shields for brush dampening (optional)
 AutoPaster (optional)

7. The WEBKING 2 color perfecting printing
unit is the perfect example of proven
technology. Specially designed for BOOK
PRINTING the WEBKING 2 CP printing unit is
a Common Impression Cylinder (CIC) and 10
Cylinder configured design where the colour
registration does not change during the
entire roll unwind period. Colour register is
maintained even with varying press speeds
or with varying web tension.
A pin register system is built into the plate
bender and is carried through into the pin
register system built into the plate lock-up.
The pin register assures that when installed,
the plate is in proper position.
The pneumatic controls ensure ease and
speed of operations and the accurate
plate punching and bending systems
ensure utmost accuracy in pre-press
operations.

8. Standard Features
 Motorized inking system
 Brush dampening system
 Shields for brush dampening
 Bearer to bearer plate and blanket
cylinders
 Pneumatic controls for ink,
dampener and impression on/off
 Pneumatic and/or mechanical
expandable core shaft
 Pneumatic roll lifting
 Roll stand with pneumatic disk brake
 Web break detectors
 Plate punch register system
 Lever type ink keys
 Double ended plate bender
 Chilled water circulation system

9. Crusader is a single-width, one plate
around web offset press for printing
newspaper & semi commercial
products. Designed on arch and
reverse arch concept and horizontal
blanket to blanket press to ensure best
print performance. Its operator
friendly interface with touch screen
helps to maneuver different print
functions very easily.
The modular unit concept allows to
extend existing Configuration to future
needs.
The state of the art electronic system
incorporated in this machine will
enhance its productivity and utility and
offer a new generation press to
printer& publishers.

10. The 'H' type printing unit construction
allows 2x2 color production with one web
and its compact design of eight couple
tower with short web path ensure optimal
register precision even at high speed. Plate
and blanket cylinders are made from alloy
steel and supported on precision taper
roller bearing.
Hardened ground bearers for plate and
blanket cylinders ensure true running. The
cylinder group is driven by ground precision
helical gears.
The nine roller continuous feed inking
system with two form rollers and two Rilsan
coated vibrating rollers is a standard feature
of Crusader.

11. The dampening system is contact less brush
dampening with pan roller tracking facility.
Plates and blanket cylinders are made of
high quality steel with anti corrosive
protection.
For fast plate changing the plate cylinders
are designed with narrow gap concept.
The press is offered with stand alone auto
paster which is Shaft-less in principle & can
also be placed at right angle, beneath the
tower to save space.
2:2:2 jaw folder is a standard offering with
option for balloon former and rotary
quarter folder.

12. Standard features
 Motorised ink fountain with auto tracking
facility
 Lever type ink keys with swing away
fountain
 Pneumatics controls with sequential
timing
 Contact less spiral brush dampening
system with auto tracking
 Touch screen operating interface
 Tool less plate lockup and quick clamping
system for blanket
 Motorised lateral and circumferential
registration system
 Unit engage dis-engage facility at each
stack
 Oil bath lubrication at gear side
Optional features
 Remote controlled inking
 Spray dampening system
 Shaft less drive
 Auto register & cut off control
Specifications
 Max. output (copies/h) 40000
 Web widths, min./max. (mm)700-915
 Cut-off lengths (mm) 533; 546;
578;
 Printing unit modules H-type
 Plate lock-up No-tool
narrow gap lock-up
 Blanket lock-up worm type/
tennon type
 Blanket cylinder conventional
printing
blankets

13. Specifications
Maximum Reel Diameter 1270 mm
Maximum Reel Weight 850 kg
Maximum Web Width 915 mm
Minimum web width
( for half web ) 300 mm
Minimum Reel Diameter
for Pasting 900 mm
Maximum Web Speed
for Pasting 7 mtrs/sec.
Stock handled 40–80 gsm.

14. Features
 Standalone Paster without any
drive connection with machine.
 Rigid steel wall construction.
 Extra long dancer with precision
feedback for maintaining tension
through E to P converters, no
mechanical elements.
 Precision pneumatic brake for each
reel.
 Reel acceleration from bottom
hence more safe.
 Pasting initiates only after
synchronization of new reel with
expiring reel in turn improves
success rate.

15. Features (continued)
 Touch screen operating interface.
 Pre-set expiring reel diameter.
 Latest Siemens PLC for logic control
 Easy reel loading from floor.
 Motorized lateral reel movement.
 Safety interlocks for operator as
well as machine safety.
 Three pneumatic reel shafts.

16. SIMICS is a full featured motorised ink zone
control system suitable for any web or
sheet fed press including Newspaper press.
Through the use of a digital workflow,
digital preset provides necessary data for
presetting the ink fountain keys.
By using SIMICS to add computerised ink
control to an existing press, you can greatly
enhance your colour quality while achieving
30% to 50 % savings on make ready waste
and up to 10 % savings on run waste.
SIMICS lets your operator adjust and store
ink setting in precise 1% increment at a
touch of a
button. A colour monitor shows you a
colour status of all units at a glance.

17. SIMICS supplied with unique segmented
blades to provide superior control without the
leaking, binding and maintenance problem
typically connected with sliding keys.
SIMICS modular design is more reliable and
simpler to service. Replacing motor or cards
are very easy and accessible.
SKADA operating system
Direct wire communication to remote ink
consoles
Each motor has its on board
microprocessor
Precision screw mechanism translates
digital signal to precise ink film thickness
on Duct roller
Adjust each ink zone remotely in one
percent increment

18. Quickly exchanges colour setting for colour
sequence changes
Preset the next form and save it in memory
while current job runs
Save alternate setting for the same form
Ink blade setting is consistently controlled
within 0.005mm
Segmented blade system provides superior
control without maintenance problems
Modular design, future upgrade without
much investment
Digital zone display shows ink zone setting
from 0 – 99% in 1% increment.
CIP3/4 interpreter ink presetting to set ink
profiles using industry standard CIP data
formats.

19. For Newspaper
Load preset profile by section and page
Select and adjust ink zone by section
and page
Control half pages
Choose individual page for preset

20. PERFECT GRAPHICS PVT. LTD.
1844/10, Govindpuri Extension, Kalkaji,
New Delhi – 110 019, India
Phone: +91.11.26025372, 26025468
Email: info@pg-pl.com perfectgraphics@gmail.com
Web Site: www.pg-pl.com