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Overview
• Biodiesel Background & Advantages
• Making Biodiesel, Glycerin Separation,
washing issues
• Chemistry of the process
• Demo: Canola Oil
• Biodiesel properties (double bond
location, viscosity, Cetane number, cloud
point)
• Biodiesel Challenges (Gelling, additives,..)
• Possible Lesson Plans: Energy efficiency,
Vehicle comparison
What is Biodiesel?
• Alternative fuel for diesel engines
• Made from vegetable oil or animal fat
• Meets health effect testing (CAA)
• Lower emissions, High flash point (>300F), Safer
• Biodegradable, Essentially non-toxic.
• Chemically, biodiesel molecules are mono-alkyl
esters produced usually from triglyceride esters
Fatty Acid
Alcohol
Glycerin
Vegetable Oil
Biodiesel
FA
FA
FA
FA
Biodiesel can be used in
existing Diesel Engines
• Pure Biodiesel (B100) or blended with petroleum
diesel (B20, BXX).
• Rudolf Diesel: peanut oil.
• Little or no engine modifications
• Use existing fuel distribution network.
• Available now
Environmental Issues
• Burning fossil fuels increases atmospheric levels of
carbon dioxide
• Fossil fuels are a
finite resource
Graph taken from USF Oceanography webpage
Biodiesel’s Closed
Carbon Cycle
30% Increase
Relative Greenhouse Gas Emissions
0 20 40 60 80 100 120 140 160
Gasoline
CNG
LPG
Diesel
Ethanol 85%
B20
Diesel Hybrid
Electric
B100
Data from “A Fresh Look at CNG: A Comparison of Alternative
Fuels”, Alternative Fuel Vehicle Program, 8/13/2001
B100 = 100% Biodiesel
B20 = 20% BD + 80% PD
** B100 (100% biodiesel) with NOx adsorbing catalyst on vehicle
Relative emissions: Diesel and Biodiesel
0 20 40 60 80 100 120
Total Unburned HCs
CO
Particulate Matter
**NOx
Sulfates
PAHs
n-PAHs
Mutagenicity
CO2
Percent
B100 **
B20
Diesel
Biodiesel Samples
Chemistry of Triglycerides
• Biodiesel is made from the combination of a triglyceride
with a monohydroxy alcohol (i.e. methanol, ethanol…).
• What is a triglyceride? Made from a combination of
glycerol and three fatty acids:
Transesterification
While actually a multi-step process, the overall
reaction looks like this:
CH2OOR1 catalyst CH2OH
|  |
CHOOR2 + 3CH3OH  3CH3OORx + CHOH
| |
CH2OOR3 CH2OH
Triglyceride 3 Methanols Biodiesel Glycerin
R1, R2, and R3 are fatty acid alkyl groups (could be different, or the
same), and depend on the type of oil. The fatty acids involved
determine the final properties of the biodiesel (cetane number, cold
flow properties, etc.)
Individual step of Transesterification
First step, triglyceride turned into diglyceride, methoxide
(minus Na) joins freed FA to make biodiesel, Na joins
OH from water (from methoxide formation) to make
NaOH. Other H joins the diglyceride.
H O H
| | |
HCOR1 H HCO H O
| | | | |
HCOOR2 + HCONa +H2O  CHOOR2 + HCOR1 + NaOH
| | | |
HCOR3 H HCOR3 H
| | | |
H O H O
Triglyceride + Methoxide + H2O  Diglyceride + Biodiesel + NaOH
Pictorial by Graydon Blair of the Utah Biodiesel Cooperative
http://www.utahbiodiesel.org/biodiesel_making.html
After Glycerin removal, biodiesel now just needs to be
cleaned/purified before use:
“Appleseed”
style biodiesel
processor
(design by Maria
(Mark) Alovert).
Uses old electric
water heater as
main unit
Fatty Acids and their Methyl
Esters (biodiesel molecules)
________________________Molecular___________________________Cetane__Combustion_Heat
Name(s)_________Acronym__Weight___Melt°C/°F___Boil°C/°F_____Number__(kg-cal/mole)
Caprylic_acid______8:0___144.22___16.5/61.7___239.3/462.7_______-____________-
Capric_acid_______10:0___172.27___31.5/88.7___270.0/518.0_____47.6________1453.07
Lauric_acid_______12:0___200.32___44.0/111.2__131.0/267.8_______-_________1763.25
Myristic_acid_____14:0___228.38___58.0/136.4__250.5/482.9_______-_________2073.91
Palmitic_acid_____16:0___256.43___63.0/145.4__350.0/662.0_______-_________2384.76
Stearic_acid______18:0___284.48___71.0/159.8__360.0/680.0_______-_________2696.12
Oleic_acid________18:1___282.47___16.0/60.8___286.0/546.8_______-_________2657.40
Linoleic_acid_____18:2___280.45___-5.0/23.0___230.0/446.0_______-____________-
Linolenic_acid____18:3___278.44__-11.0/12.2___232.0/449.6_______-____________-
Erucic_acid_______22:1___338.58___33.0/91.4___265.0/509.0_______-____________-
Methyl_caprylate___8:0___158.24_______-_______193.0/379.4_____33.6________1313.00
Methyl_caprate____10:0___186.30_______-_______224.0/435.2_____47.7________1625.00
Methyl_laurate____12:0___214.35____5.0/41.0___266.0/510.8_____61.4________1940.00
Methyl_myristate__14:0___242.41___18.5/65.3___295.0/563.0_____66.2________2254.00
Methyl_palmitate__16:0___270.46___30.5/86.9___418.0/784.4_____74.5________2550.00
Methyl_stearate___18:0___298.51___39.1/102.4__443.0/829.4_____86.9________2859.00
Methyl_oleate_____18:1___296.49__-20.0/-4.0___218.5/425.3_____47.2________2828.00
Methyl_linoleate__18:2___294.48__-35.0/-31.0__215.0/419.0_____28.5________2794.00
Methyl_linolenate_18:3___292.46__-57.0/-70.6__109.0/228.2_____20.6________2750.00
Methyl_erucate____22:1___352.60_______-_______222.0/431.6_____76.0________3454.00
Biodiesel Challenges
• Cold Weather Operation (Chemistry)
• Producing enough feedstock oil to replace
a large portion of petroleum (biology,
chemistry, physics, economics)
• Engine and emissions optimization
(chemistry, physics)
Lesson Ideas
I. Biology
II. Chemistry
III. Physics
IV. Economics
V. Public Policy, Current Events
I. Biology
I.a. Carbon Cycle
I.b. Greenhouse Effect (Chem,
Physics)
I.c. Health Issues, Animal Testing
(Chemistry)
I.d. Plant suitability - breeding
preferable feedstock crops
(Chemistry, Economics)
I.e. Photosynthesis – as an energy/fuel
production system for humans
II. Chemistry
II.a. Titrations (and general
acids/bases)
II.b. Organic Chemistry Terminology
II.c. Freezing and Gelling
II.d. Transesterification reactions
II.e. Catalytic reactions
II.f. Reversible reactions
II.g. Fermentation
II.h. Materials Compatibility
III. Physics
III.a. Thermodynamics, Energy
Conservation
III.b. Engines, Combustion (Chemistry)
III.c. Photosynthesis as energy
conversion, quantum limits
III.d. Thorough analysis of alternative
fuels, particularly efficiency and safety
of (combustion science, etc.)
IV. Economics
IV.a. Economics of worldwide petroleum
industry, impacts on US (trade deficits,
military obligations, etc.)
IV.b. Co-product economics (co-products of
feedstocks (i.e. soy meal) and processing
(glycerin)
IV.c. Economic incentives for greater fuel
efficiency and alternative fuel use
IV.d. Economic analysis of biodiesel
production plant
Jetta TDI
on biodiesel
Jetta TDI
on
petroleum
diesel
Jetta 2.0L
gasoline
engine
Toyota
Prius on
gasoline
Toyota
Fuel Cell
vehicle
(hydrogen)
Dodge
ESX3
(diesel-
hybrid) on
biodiesel
Vehicle cost $19,970 $19,970 $18,790 $21,520 $100,0003
$28,500
Fuel efficiency (FE) 41/48.5 42/50 24/31 52/45 5.74
72
Vehicle range (miles) 609/711 609/711 348/450 619/536 155 ???
Power (hp) 90 90 115 70 110 ???
Torque (ft-lbs) 155 155 122 82 188 ???
Cost/mile2
$0.047 $0.040 $0.062 $0.035 $0.195
$0.03
Energy density (ED) of fuel
(Thousands of BTUs/gal)
127 141 123 123 9 127
Fossil Fuel Energy Balance
FEB)6
3.2 0.83 0.74 0.74 0.667
3.2
Total fossil energy input/mile8
(Thousand BTU/mile)
0.89 3.7 6.0 3.4 2.4 0.55
1 Assuming modern catalyst used with the TDI running biodiesel or ULSD.
2 Assuming $1.70/gallon for gasoline, $1.80 for petroleum diesel, and $2.16/gallon for biodiesel, based on 50/50
average of city/highway
3 Honda’s estimate for the cost of their fuel cell vehicles in mass production in 2012
4 Miles per gallon of hydrogen compressed to 5,000 psi (35 atmospheres), based on maximum range of Honda’s
FCV of 170 miles on a 30 gallon tank
5 30 gallons at 5,000 psi equals 3.2 kg of hydrogen (hydrogen density at 14.7 psi is 0.0003142 kg/gal, at 5000 psi
it’s 0.1069 kg/gal). Typical cost for very large consumers of compressed hydrogen expected to be $10/kg. So, $32
for 170 miles.
6 See http://www.mda.state.mn.us/ethanol/balance.html
7 Assumes hydrogen produced from steam reformation of natural gas, fossil energy balance (net energy ratio)
taken from http://www.nrel.gov/docs/fy01osti/27637.pdf
Lesson Possibility - Vehicle comparison (energy efficiency, economics, etc.)
Biodiesel Hydrogen
Technological Readiness Can be used in existing diesel
engines, which have already been in
use for 100 years
Electrolyzing water (most likely using
fossil fuel energy) or reforming fossil
fuels. Most likely non-renewable
methods with large net CO2
emissions
Fuel Distribution System Can be distributed with existing filling
stations with no changes.
No system currently exists, would
take decades to develop. Would cost
$176 billion to put one hydrogen
pump at each of the filling stations in
the US.
Fossil Energy Balance [higher is
better]
3.2 units (soy)
4.3 units (rapeseed)
0.66 units (steam reforming of natural
gas)
Large scale fuel development cost
analysis
For an estimated $1691 billion,
enough algae farms could be built to
completely replace petroleum
transportation fuels with biodiesel
To produce enough clean hydrogen
for our transportation needs would
cost $2.5 trillion (wind power) or $25
trillion (solar)
Safety Flash point over 300 F (considered
“not flammable”)
Highly flammable, high pressure
storage tanks pose a large risk due to
store mechanical energy, as well as
flammability/explosiveness
Time scale for wide scale use 5-15 years 30-70 years optimistic assumption
Cost of engines Comparable to existing vehicles Currently 50-100 times as expensive
as existing engines.
Tank capacity required for 1,000 mile
range in conventional sedan
20 gallons 268 gallons
Comparison of Biodiesel and Hydrogen as Fuels of the Future
V. Public Policy, Current Events
• Scientific and engineering advancements are
not independent of economics and legislation
- they are closely intertwined
• Legislative efforts can make technological
advancement more economical while the
industry develops (i.e. temporary biodiesel
road tax exemption)
• Petroleum is a critical player in world politics,
wars, etc. Replacing petroleum vitally
important for strategic, economic, and
environmental reasons.
Summary
Alternative fuels and energy sources are an issue of increasing importance -
not only among the scientific and engineering community, but also in
economics and public policy. Alternatives need to be compared on scientific
and economic terms - which is not done well in the media.
Alternative fuels and energy sources provide an excellent opportunity to
introducing a variety of science topics, and increasing student interest in
those topics. Science and engineering fields are increasingly disciplinary -
lessons on biodiesel can demonstrate that clearly, by showing the
overlapping of biology, chemistry, and physics in studying this and other
alternative fuels. It can also demonstrate to students that science is not
independent of economics, and advancements in science can yield
considerable benefit to the general public (i.e. shifting from petroleum fuels
to domestically produced biofuels would create millions of jobs, improve
our economy, reduce pollution enormously, and eliminate a key strategic
concern for all countries - the dependence on foreign fuels).

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biodiesel-7666-LWLnusk.ppt

  • 1. Overview • Biodiesel Background & Advantages • Making Biodiesel, Glycerin Separation, washing issues • Chemistry of the process • Demo: Canola Oil • Biodiesel properties (double bond location, viscosity, Cetane number, cloud point) • Biodiesel Challenges (Gelling, additives,..) • Possible Lesson Plans: Energy efficiency, Vehicle comparison
  • 2. What is Biodiesel? • Alternative fuel for diesel engines • Made from vegetable oil or animal fat • Meets health effect testing (CAA) • Lower emissions, High flash point (>300F), Safer • Biodegradable, Essentially non-toxic. • Chemically, biodiesel molecules are mono-alkyl esters produced usually from triglyceride esters Fatty Acid Alcohol Glycerin Vegetable Oil Biodiesel FA FA FA FA
  • 3. Biodiesel can be used in existing Diesel Engines • Pure Biodiesel (B100) or blended with petroleum diesel (B20, BXX). • Rudolf Diesel: peanut oil. • Little or no engine modifications • Use existing fuel distribution network. • Available now
  • 4. Environmental Issues • Burning fossil fuels increases atmospheric levels of carbon dioxide • Fossil fuels are a finite resource Graph taken from USF Oceanography webpage Biodiesel’s Closed Carbon Cycle 30% Increase
  • 5. Relative Greenhouse Gas Emissions 0 20 40 60 80 100 120 140 160 Gasoline CNG LPG Diesel Ethanol 85% B20 Diesel Hybrid Electric B100 Data from “A Fresh Look at CNG: A Comparison of Alternative Fuels”, Alternative Fuel Vehicle Program, 8/13/2001 B100 = 100% Biodiesel B20 = 20% BD + 80% PD
  • 6. ** B100 (100% biodiesel) with NOx adsorbing catalyst on vehicle Relative emissions: Diesel and Biodiesel 0 20 40 60 80 100 120 Total Unburned HCs CO Particulate Matter **NOx Sulfates PAHs n-PAHs Mutagenicity CO2 Percent B100 ** B20 Diesel
  • 8. Chemistry of Triglycerides • Biodiesel is made from the combination of a triglyceride with a monohydroxy alcohol (i.e. methanol, ethanol…). • What is a triglyceride? Made from a combination of glycerol and three fatty acids:
  • 9. Transesterification While actually a multi-step process, the overall reaction looks like this: CH2OOR1 catalyst CH2OH |  | CHOOR2 + 3CH3OH  3CH3OORx + CHOH | | CH2OOR3 CH2OH Triglyceride 3 Methanols Biodiesel Glycerin R1, R2, and R3 are fatty acid alkyl groups (could be different, or the same), and depend on the type of oil. The fatty acids involved determine the final properties of the biodiesel (cetane number, cold flow properties, etc.)
  • 10. Individual step of Transesterification First step, triglyceride turned into diglyceride, methoxide (minus Na) joins freed FA to make biodiesel, Na joins OH from water (from methoxide formation) to make NaOH. Other H joins the diglyceride. H O H | | | HCOR1 H HCO H O | | | | | HCOOR2 + HCONa +H2O  CHOOR2 + HCOR1 + NaOH | | | | HCOR3 H HCOR3 H | | | | H O H O Triglyceride + Methoxide + H2O  Diglyceride + Biodiesel + NaOH
  • 11. Pictorial by Graydon Blair of the Utah Biodiesel Cooperative http://www.utahbiodiesel.org/biodiesel_making.html
  • 12. After Glycerin removal, biodiesel now just needs to be cleaned/purified before use:
  • 13. “Appleseed” style biodiesel processor (design by Maria (Mark) Alovert). Uses old electric water heater as main unit
  • 14. Fatty Acids and their Methyl Esters (biodiesel molecules) ________________________Molecular___________________________Cetane__Combustion_Heat Name(s)_________Acronym__Weight___Melt°C/°F___Boil°C/°F_____Number__(kg-cal/mole) Caprylic_acid______8:0___144.22___16.5/61.7___239.3/462.7_______-____________- Capric_acid_______10:0___172.27___31.5/88.7___270.0/518.0_____47.6________1453.07 Lauric_acid_______12:0___200.32___44.0/111.2__131.0/267.8_______-_________1763.25 Myristic_acid_____14:0___228.38___58.0/136.4__250.5/482.9_______-_________2073.91 Palmitic_acid_____16:0___256.43___63.0/145.4__350.0/662.0_______-_________2384.76 Stearic_acid______18:0___284.48___71.0/159.8__360.0/680.0_______-_________2696.12 Oleic_acid________18:1___282.47___16.0/60.8___286.0/546.8_______-_________2657.40 Linoleic_acid_____18:2___280.45___-5.0/23.0___230.0/446.0_______-____________- Linolenic_acid____18:3___278.44__-11.0/12.2___232.0/449.6_______-____________- Erucic_acid_______22:1___338.58___33.0/91.4___265.0/509.0_______-____________- Methyl_caprylate___8:0___158.24_______-_______193.0/379.4_____33.6________1313.00 Methyl_caprate____10:0___186.30_______-_______224.0/435.2_____47.7________1625.00 Methyl_laurate____12:0___214.35____5.0/41.0___266.0/510.8_____61.4________1940.00 Methyl_myristate__14:0___242.41___18.5/65.3___295.0/563.0_____66.2________2254.00 Methyl_palmitate__16:0___270.46___30.5/86.9___418.0/784.4_____74.5________2550.00 Methyl_stearate___18:0___298.51___39.1/102.4__443.0/829.4_____86.9________2859.00 Methyl_oleate_____18:1___296.49__-20.0/-4.0___218.5/425.3_____47.2________2828.00 Methyl_linoleate__18:2___294.48__-35.0/-31.0__215.0/419.0_____28.5________2794.00 Methyl_linolenate_18:3___292.46__-57.0/-70.6__109.0/228.2_____20.6________2750.00 Methyl_erucate____22:1___352.60_______-_______222.0/431.6_____76.0________3454.00
  • 15. Biodiesel Challenges • Cold Weather Operation (Chemistry) • Producing enough feedstock oil to replace a large portion of petroleum (biology, chemistry, physics, economics) • Engine and emissions optimization (chemistry, physics)
  • 16. Lesson Ideas I. Biology II. Chemistry III. Physics IV. Economics V. Public Policy, Current Events
  • 17. I. Biology I.a. Carbon Cycle I.b. Greenhouse Effect (Chem, Physics) I.c. Health Issues, Animal Testing (Chemistry) I.d. Plant suitability - breeding preferable feedstock crops (Chemistry, Economics) I.e. Photosynthesis – as an energy/fuel production system for humans
  • 18. II. Chemistry II.a. Titrations (and general acids/bases) II.b. Organic Chemistry Terminology II.c. Freezing and Gelling II.d. Transesterification reactions II.e. Catalytic reactions II.f. Reversible reactions II.g. Fermentation II.h. Materials Compatibility
  • 19. III. Physics III.a. Thermodynamics, Energy Conservation III.b. Engines, Combustion (Chemistry) III.c. Photosynthesis as energy conversion, quantum limits III.d. Thorough analysis of alternative fuels, particularly efficiency and safety of (combustion science, etc.)
  • 20. IV. Economics IV.a. Economics of worldwide petroleum industry, impacts on US (trade deficits, military obligations, etc.) IV.b. Co-product economics (co-products of feedstocks (i.e. soy meal) and processing (glycerin) IV.c. Economic incentives for greater fuel efficiency and alternative fuel use IV.d. Economic analysis of biodiesel production plant
  • 21. Jetta TDI on biodiesel Jetta TDI on petroleum diesel Jetta 2.0L gasoline engine Toyota Prius on gasoline Toyota Fuel Cell vehicle (hydrogen) Dodge ESX3 (diesel- hybrid) on biodiesel Vehicle cost $19,970 $19,970 $18,790 $21,520 $100,0003 $28,500 Fuel efficiency (FE) 41/48.5 42/50 24/31 52/45 5.74 72 Vehicle range (miles) 609/711 609/711 348/450 619/536 155 ??? Power (hp) 90 90 115 70 110 ??? Torque (ft-lbs) 155 155 122 82 188 ??? Cost/mile2 $0.047 $0.040 $0.062 $0.035 $0.195 $0.03 Energy density (ED) of fuel (Thousands of BTUs/gal) 127 141 123 123 9 127 Fossil Fuel Energy Balance FEB)6 3.2 0.83 0.74 0.74 0.667 3.2 Total fossil energy input/mile8 (Thousand BTU/mile) 0.89 3.7 6.0 3.4 2.4 0.55 1 Assuming modern catalyst used with the TDI running biodiesel or ULSD. 2 Assuming $1.70/gallon for gasoline, $1.80 for petroleum diesel, and $2.16/gallon for biodiesel, based on 50/50 average of city/highway 3 Honda’s estimate for the cost of their fuel cell vehicles in mass production in 2012 4 Miles per gallon of hydrogen compressed to 5,000 psi (35 atmospheres), based on maximum range of Honda’s FCV of 170 miles on a 30 gallon tank 5 30 gallons at 5,000 psi equals 3.2 kg of hydrogen (hydrogen density at 14.7 psi is 0.0003142 kg/gal, at 5000 psi it’s 0.1069 kg/gal). Typical cost for very large consumers of compressed hydrogen expected to be $10/kg. So, $32 for 170 miles. 6 See http://www.mda.state.mn.us/ethanol/balance.html 7 Assumes hydrogen produced from steam reformation of natural gas, fossil energy balance (net energy ratio) taken from http://www.nrel.gov/docs/fy01osti/27637.pdf Lesson Possibility - Vehicle comparison (energy efficiency, economics, etc.)
  • 22. Biodiesel Hydrogen Technological Readiness Can be used in existing diesel engines, which have already been in use for 100 years Electrolyzing water (most likely using fossil fuel energy) or reforming fossil fuels. Most likely non-renewable methods with large net CO2 emissions Fuel Distribution System Can be distributed with existing filling stations with no changes. No system currently exists, would take decades to develop. Would cost $176 billion to put one hydrogen pump at each of the filling stations in the US. Fossil Energy Balance [higher is better] 3.2 units (soy) 4.3 units (rapeseed) 0.66 units (steam reforming of natural gas) Large scale fuel development cost analysis For an estimated $1691 billion, enough algae farms could be built to completely replace petroleum transportation fuels with biodiesel To produce enough clean hydrogen for our transportation needs would cost $2.5 trillion (wind power) or $25 trillion (solar) Safety Flash point over 300 F (considered “not flammable”) Highly flammable, high pressure storage tanks pose a large risk due to store mechanical energy, as well as flammability/explosiveness Time scale for wide scale use 5-15 years 30-70 years optimistic assumption Cost of engines Comparable to existing vehicles Currently 50-100 times as expensive as existing engines. Tank capacity required for 1,000 mile range in conventional sedan 20 gallons 268 gallons Comparison of Biodiesel and Hydrogen as Fuels of the Future
  • 23. V. Public Policy, Current Events • Scientific and engineering advancements are not independent of economics and legislation - they are closely intertwined • Legislative efforts can make technological advancement more economical while the industry develops (i.e. temporary biodiesel road tax exemption) • Petroleum is a critical player in world politics, wars, etc. Replacing petroleum vitally important for strategic, economic, and environmental reasons.
  • 24. Summary Alternative fuels and energy sources are an issue of increasing importance - not only among the scientific and engineering community, but also in economics and public policy. Alternatives need to be compared on scientific and economic terms - which is not done well in the media. Alternative fuels and energy sources provide an excellent opportunity to introducing a variety of science topics, and increasing student interest in those topics. Science and engineering fields are increasingly disciplinary - lessons on biodiesel can demonstrate that clearly, by showing the overlapping of biology, chemistry, and physics in studying this and other alternative fuels. It can also demonstrate to students that science is not independent of economics, and advancements in science can yield considerable benefit to the general public (i.e. shifting from petroleum fuels to domestically produced biofuels would create millions of jobs, improve our economy, reduce pollution enormously, and eliminate a key strategic concern for all countries - the dependence on foreign fuels).