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Battery Electric Power
              David Clark, retired Senior Lecturer,
          Mechanical Engineering, Swinburne University
      EV Expo 13 April 2013, Alternative Energy Association
•   Tool Power              Cordless Drills
•   Pedal Power             People power
•   Bike Dynamics           Speed, slopes & brakes
•   Car Power               Speed, slopes & brakes
•   Engine Types            Power, efficiency
•   Motor Types             Power, efficiency
•   Battery Types           Energy storage, mass
•   Choosing systems        Bikes, electric, hybrids
Tool Power
•   Youth in tinnie, cordless drill driving propeller!
•   Cordless drills      Battery
•   2003 Metabo $299 12v 16.8Wh 0.65kg NiCd
•   2013 Taurus $60 24v 31.2Wh 0.85kg NiMH
•   2013 18vLi-Ion readily available range
•   Ozito $78 23.4Wh 1.4kg 2batteries
    – Bosch $198 27Wh 1.3kg 2batteries
    – Makita $249 23.4Wh 1.6kg 3batteries
    – AEG $269    3 year trade warranty
Pedal Power
•   80’s Gent keeps riding with his front elec. motor!
•   Pedal power - 5min 300W, 1hr 200W, 5hr 100W
•   Sport bike     20km/h      30km/h        40km/h
•   Speed level    60W         160W          360W
•   Slope 1% +/- 44W           66W           88W
•   Slope 2% +/- 88W           132W          176W
•   Acceln 10sec 121W                 40sec 121W
•   Braking 2sec 600W                 4sec 1200W
•   Solar racer    3kW for about 120km/h
Passenger Car Power
•   Nissan Leaf keeps up with all cars on green light!
•   Vehicle assumptions – 2m2 area, 1000kg
•   Power needs 40km/h         80km/h       120km/h
•   Sedan 0.3Cd 0.5kW          4kW          13kW
•   Sports 0.23Cd 0.4kW        3kW          10kW
•   Slope 5%+/- 5.6kW          11kW         17kW
•   Slope 10%+/- 11kW          23kW         33kW
•   Acceln. 15sec 4kW                       36kW
•   Braking 2sec 30kW                 4sec 136kW
•   Combine all power demands together
Vehicle Parameters
•   Fuel parameters
•   Engines – 220-230g/kWh, 39-37% efficient
•   Liquid fuels – 42.5MJ/kg, 11.8kWh/kg
•   Diesel engines & turbochargers are better!
•   Battery parameters
•   Li-ion 2<3kW/kg 60<80Wh/kg           HEV
•   Li-ion 1<2kW/kg 130>90Wh/kg PHEV
•   NiMH 1-1.5kW/kg            45Wh/kg
•   Electric motors      take short-term overload!
•   Very high efficiencies with exotic magnets
Choosing Systems
•   Bikes    Front, crank or rear wheel elec drives
•   Miev     16kWh, 47kW motor, 155 km range
•   Leaf     24kWh, 80kW motor, 140+ km range
•   PriusC 0.9kWh N, 1.5 eng, 45kW mtr, 3.9L
•   Jazz     0.6kWh N, 1.3 eng, 10kW mtr, 4.5L
•   Volt 16kWh, 1.4 eng, 111kW mtr, 87km, 4L
•   VWXL1 5kWh, 0.8 diesel, 21kW mtr, 0.9L
•   Final decision – people, distance, frequency,
        investment, preferences
Choosing Systems
•   Bikes    Front, crank or rear wheel elec drives
•   Miev     16kWh, 47kW motor, 155 km range
•   Leaf     24kWh, 80kW motor, 140+ km range
•   PriusC 0.9kWh N, 1.5 eng, 45kW mtr, 3.9L
•   Jazz     0.6kWh N, 1.3 eng, 10kW mtr, 4.5L
•   Volt 16kWh, 1.4 eng, 111kW mtr, 87km, 4L
•   VWXL1 5kWh, 0.8 diesel, 21kW mtr, 0.9L
•   Final decision – people, distance, frequency,
        investment, preferences

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Battery electric power

  • 1. Battery Electric Power David Clark, retired Senior Lecturer, Mechanical Engineering, Swinburne University EV Expo 13 April 2013, Alternative Energy Association • Tool Power Cordless Drills • Pedal Power People power • Bike Dynamics Speed, slopes & brakes • Car Power Speed, slopes & brakes • Engine Types Power, efficiency • Motor Types Power, efficiency • Battery Types Energy storage, mass • Choosing systems Bikes, electric, hybrids
  • 2. Tool Power • Youth in tinnie, cordless drill driving propeller! • Cordless drills Battery • 2003 Metabo $299 12v 16.8Wh 0.65kg NiCd • 2013 Taurus $60 24v 31.2Wh 0.85kg NiMH • 2013 18vLi-Ion readily available range • Ozito $78 23.4Wh 1.4kg 2batteries – Bosch $198 27Wh 1.3kg 2batteries – Makita $249 23.4Wh 1.6kg 3batteries – AEG $269 3 year trade warranty
  • 3. Pedal Power • 80’s Gent keeps riding with his front elec. motor! • Pedal power - 5min 300W, 1hr 200W, 5hr 100W • Sport bike 20km/h 30km/h 40km/h • Speed level 60W 160W 360W • Slope 1% +/- 44W 66W 88W • Slope 2% +/- 88W 132W 176W • Acceln 10sec 121W 40sec 121W • Braking 2sec 600W 4sec 1200W • Solar racer 3kW for about 120km/h
  • 4. Passenger Car Power • Nissan Leaf keeps up with all cars on green light! • Vehicle assumptions – 2m2 area, 1000kg • Power needs 40km/h 80km/h 120km/h • Sedan 0.3Cd 0.5kW 4kW 13kW • Sports 0.23Cd 0.4kW 3kW 10kW • Slope 5%+/- 5.6kW 11kW 17kW • Slope 10%+/- 11kW 23kW 33kW • Acceln. 15sec 4kW 36kW • Braking 2sec 30kW 4sec 136kW • Combine all power demands together
  • 5. Vehicle Parameters • Fuel parameters • Engines – 220-230g/kWh, 39-37% efficient • Liquid fuels – 42.5MJ/kg, 11.8kWh/kg • Diesel engines & turbochargers are better! • Battery parameters • Li-ion 2<3kW/kg 60<80Wh/kg HEV • Li-ion 1<2kW/kg 130>90Wh/kg PHEV • NiMH 1-1.5kW/kg 45Wh/kg • Electric motors take short-term overload! • Very high efficiencies with exotic magnets
  • 6. Choosing Systems • Bikes Front, crank or rear wheel elec drives • Miev 16kWh, 47kW motor, 155 km range • Leaf 24kWh, 80kW motor, 140+ km range • PriusC 0.9kWh N, 1.5 eng, 45kW mtr, 3.9L • Jazz 0.6kWh N, 1.3 eng, 10kW mtr, 4.5L • Volt 16kWh, 1.4 eng, 111kW mtr, 87km, 4L • VWXL1 5kWh, 0.8 diesel, 21kW mtr, 0.9L • Final decision – people, distance, frequency, investment, preferences
  • 7. Choosing Systems • Bikes Front, crank or rear wheel elec drives • Miev 16kWh, 47kW motor, 155 km range • Leaf 24kWh, 80kW motor, 140+ km range • PriusC 0.9kWh N, 1.5 eng, 45kW mtr, 3.9L • Jazz 0.6kWh N, 1.3 eng, 10kW mtr, 4.5L • Volt 16kWh, 1.4 eng, 111kW mtr, 87km, 4L • VWXL1 5kWh, 0.8 diesel, 21kW mtr, 0.9L • Final decision – people, distance, frequency, investment, preferences