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Introduction to
Power Electronics -
A Tutorial
Burak Ozpineci
Power Electronics and Electrical
Power Systems Research Center
2 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Agenda
1. The definition of power electronics
2. Power semiconductors
3. Power semiconductor losses
4. Types of power converters
5. Power conversion
6. Thermal management
3 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
What is Power Electronics?
Power Electronics is used to change the characteristics
(voltage and current magnitude and/or frequency) of
electrical power to suit a particular application. It is an
interdisciplinary technology.
4 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Applications of Power Electronics
• Transportation
– Electric/ Hybrid Electric Vehicles
– Electric Locomotives
– Electric Trucks, Buses, Construction
Vehicles, Golf Carts
• Utilities
– Line transformers
– Generating systems
– Grid interface for alternative energy
resources (solar, wind, fuel cells,
etc.) and energy storage
– FACTS
– HVDC
– Solid state transformer
– Solid state fault current limiter
– Solid state circuit breaker
• Industrial/ Commercial
- Motor drive systems
- Electric machinery and tools
- Pumps/ compressors
- Process control
- Factory automation
• Consumer Products
- Air conditioners/ Heat pumps
- Appliances
- Computers
- Lighting
- Telecommunications
- Uninterruptible power supplies
- Battery chargers
• Medical equipment
5 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Fuel Cell Powertrain Hybrid Design
200V DC – inherently
decreases with higher
current
42V DC
200V DC
AC voltage with
controllable voltage
and frequency: 0-500V
and 0-200Hz
Inverter
6 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
History of Power Devices
• Power diodes (or rectifiers)
• Bipolar transistor – 1948
– Power BJT (bipolar junction transistor) - 1960
• Thyristor or SCR (Silicon controlled rectifier) -
1957
• Power MOSFETs (Metal oxide semiconductor
field effect transistor) - 1970
– IR 400V 25A power MOSFET 1978
• IGBT (insulated gate bipolar transistor) – 1990 –
a hybrid between a MOSFET and a BJT
7 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
List of typical power devices
• Two terminal devices
• PiN diodes (for voltages >300V)
• Schottky diodes (for voltages <300V, no reverse
recovery loss)
• Three terminal devices – switches
• BJT (not used much in power converters, high
voltage blocking capability)
• MOSFET (commonly used for voltage <300V, very
fast devices)
• IGBT (for voltages >300V, a hybrid of BJTs and
MOSFETs)
• Thyristors – GTO, IGCT, ETO, MCT, etc. (high
voltage applications)
8 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Ideal Characteristics of a Power Device
1. Block arbitrarily large forward and reverse voltages
with zero current flow when off.
2. Conduct arbitrarily large currents with zero voltage
drop when on. – no conduction losses
3. Switch from off to on or vice versa instantaneously. –
no switching losses
4. Negligible power (small voltage or current) required
to trigger switch. – for controllable switches
5. Free i
v
off on
9 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Power Diode/Rectifier
• Diodes block voltage in
reverse direction and
allow current in forward
direction.
• They start conduction
once the voltage in the
forward direction goes
beyond a certain value.
Diode symbol and I-V characteristics
Piece-wise linear model
Diode turn-off characteristics
Reverse recovery
characteristics
10 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Insulated Gate Bipolar Transistor
• IGBTs are preferred
devices for voltages
above 300V and below
5kV.
• They are turned on and
off by applying low
voltage voltage pulses
to their gate.
Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design,
Wiley, 2003, ISBN:978-0-471-22693-2
11 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Desirable Characteristics of a Power
Device
1. Small leakage current in off state.
2. Small on-state voltage drop to minimize conductive
losses.
3. Short turn-on and turn-off times (high switching
frequency).
4. Large forward and reserve voltage blocking capability
minimizes need to series several devices.
5. High on-state current rating minimizes need to
parallel devices.
12 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
6. Positive temperature coefficient for on-state resistance.
This helps ensure paralleled devices share current
equally.
7. Small control power (low voltage or current) to gate
(switch) devices.
8. Capability to withstand rated current or voltage when
switching. eliminates need for snubbers (external
protection).
9. Capability to withstand large dv/dt and di/dt, again so
that external protection circuits are not needed.
Desirable Characteristics of a Power
Device (cont’)
13 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Switching Characteristics
The switching losses
increase with
• Increasing switching
frequency
• The turn on and off times
Reference for figures - Mohan, Undeland,
and Robbins, Power Electronics:
Converters, Applications, and Design,
Wiley, 2003, ISBN:978-0-471-22693-2
14 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Types of Power Conversion
• AC-DC Converter (Rectifier)
– Converts input AC to variable magnitude DC, e.g.
battery chargers, computer power supplies
• AC-AC Converter (Cycloconverter or Frequency
Changer)
– Converts input AC to variable magnitude variable
frequency AC, e.g. ship propulsion systems
• DC-AC Converter (Inverter)
– Converts input DC to variable magnitude variable
frequency AC, e.g. electric/hybrid electric traction
drives
• DC-DC Converter (DC Chopper - Buck/Boost/
Buck-Boost Converter)
– Converts input DC to variable magnitude DC, e.g.,
voltage regulators
Input Output
15 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Applications of Power Converters
DC-DC converters - Switched Mode Power
Supplies (SMPS) - Makes up about 75% of
power electronics industry.
• Power Supplies for Electronic
Equipment
• Robotics
• Automotive/Transportation
• Switching Power Amplifiers
• Photovoltaic Systems
DC-AC - Inverter
• AC Machine Drive (permanent
magnet, switched reluctance, or
induction machine)
• Uninterruptible Power Supply (UPS)
• Machine Tools
• Induction Heating — Steel Mills
• Locomotive Traction
• Static Var Generation (Power Factor
Correction)
• Photovoltaic or Fuel Cell Interface
with Utility
AC-DC - rectifier
• DC Machine Drive
• Input Stage to DC/DC or DC/AC
Converter
• Energy Storage Systems
• Battery Chargers
• Aerospace Power Systems
• Subways, Trolleys
• High Voltage DC (HVDC)
Transmission
AC-AC Converters - Voltage Controller 1Ф to
3Ф Converters
• Lighting /Heating Controls
• Large Machine Drives
16 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Rectification – Single phase, half
wave
Reference for figures - Mohan, Undeland,
and Robbins, Power Electronics:
Converters, Applications, and Design,
Wiley, 2003, ISBN:978-0-471-22693-2
17 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Rectification – Single phase – full
wave
Reference for figures - Mohan, Undeland,
and Robbins, Power Electronics:
Converters, Applications, and Design,
Wiley, 2003, ISBN:978-0-471-22693-2
18 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Rectification- three phase, full bridge
Reference for figures - Mohan, Undeland,
and Robbins, Power Electronics:
Converters, Applications, and Design,
Wiley, 2003, ISBN:978-0-471-22693-2
19 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Three-phase rectifier with large filter
capacitor
Reference for figures - Mohan, Undeland,
and Robbins, Power Electronics:
Converters, Applications, and Design,
Wiley, 2003, ISBN:978-0-471-22693-2
20 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
DC-DC Conversion
Step down converter Step up converter
Reference for figures - Mohan, Undeland,
and Robbins, Power Electronics:
Converters, Applications, and Design,
Wiley, 2003, ISBN:978-0-471-22693-2
21 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Inverters
Square wave operation
PWM operation
Reference for figures - Mohan, Undeland,
and Robbins, Power Electronics:
Converters, Applications, and Design,
Wiley, 2003, ISBN:978-0-471-22693-2
22 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Three-phase inverters
Reference for figures - Mohan, Undeland,
and Robbins, Power Electronics:
Converters, Applications, and Design,
Wiley, 2003, ISBN:978-0-471-22693-2
23 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Component Temperature Control
1. For high reliability, the worst-case junction temperature in
semiconductor devices is typically limited to less than 125C.
2. Some Si semiconductor devices can operate at up to 200C, but
their lifetime will be low and they likely will have poor
performance characteristics. Also, manufacturers will not
guarantee parameters above the maximum temperature of
125-150C.
3. Failure rate for semiconductor devices doubles for each 10-15C
temperature rise above 50C.
24 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Component Temperature Control
(cont’)
4. Best for heat sink fins to be vertical
and have ample room for natural
convection without a fan
5. Heat sink cooling methods
1) Natural convection
2) Forced air-fan( ac fan is more
reliable than a dc fan)
3) Liquid cooling—requires a
radiator and a pump
25 Managed by UT-Battelle
for the U.S. Department of Energy Presentation_name
Device Packaging and Power module
Courtesy of ORNL’s
A. Wereszczak and G. Muralidharan

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Basic Power Electronics Concepts_Ozipineci_ORNL.pdf

  • 1. Introduction to Power Electronics - A Tutorial Burak Ozpineci Power Electronics and Electrical Power Systems Research Center
  • 2. 2 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Agenda 1. The definition of power electronics 2. Power semiconductors 3. Power semiconductor losses 4. Types of power converters 5. Power conversion 6. Thermal management
  • 3. 3 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name What is Power Electronics? Power Electronics is used to change the characteristics (voltage and current magnitude and/or frequency) of electrical power to suit a particular application. It is an interdisciplinary technology.
  • 4. 4 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Applications of Power Electronics • Transportation – Electric/ Hybrid Electric Vehicles – Electric Locomotives – Electric Trucks, Buses, Construction Vehicles, Golf Carts • Utilities – Line transformers – Generating systems – Grid interface for alternative energy resources (solar, wind, fuel cells, etc.) and energy storage – FACTS – HVDC – Solid state transformer – Solid state fault current limiter – Solid state circuit breaker • Industrial/ Commercial - Motor drive systems - Electric machinery and tools - Pumps/ compressors - Process control - Factory automation • Consumer Products - Air conditioners/ Heat pumps - Appliances - Computers - Lighting - Telecommunications - Uninterruptible power supplies - Battery chargers • Medical equipment
  • 5. 5 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Fuel Cell Powertrain Hybrid Design 200V DC – inherently decreases with higher current 42V DC 200V DC AC voltage with controllable voltage and frequency: 0-500V and 0-200Hz Inverter
  • 6. 6 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name History of Power Devices • Power diodes (or rectifiers) • Bipolar transistor – 1948 – Power BJT (bipolar junction transistor) - 1960 • Thyristor or SCR (Silicon controlled rectifier) - 1957 • Power MOSFETs (Metal oxide semiconductor field effect transistor) - 1970 – IR 400V 25A power MOSFET 1978 • IGBT (insulated gate bipolar transistor) – 1990 – a hybrid between a MOSFET and a BJT
  • 7. 7 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name List of typical power devices • Two terminal devices • PiN diodes (for voltages >300V) • Schottky diodes (for voltages <300V, no reverse recovery loss) • Three terminal devices – switches • BJT (not used much in power converters, high voltage blocking capability) • MOSFET (commonly used for voltage <300V, very fast devices) • IGBT (for voltages >300V, a hybrid of BJTs and MOSFETs) • Thyristors – GTO, IGCT, ETO, MCT, etc. (high voltage applications)
  • 8. 8 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Ideal Characteristics of a Power Device 1. Block arbitrarily large forward and reverse voltages with zero current flow when off. 2. Conduct arbitrarily large currents with zero voltage drop when on. – no conduction losses 3. Switch from off to on or vice versa instantaneously. – no switching losses 4. Negligible power (small voltage or current) required to trigger switch. – for controllable switches 5. Free i v off on
  • 9. 9 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Power Diode/Rectifier • Diodes block voltage in reverse direction and allow current in forward direction. • They start conduction once the voltage in the forward direction goes beyond a certain value. Diode symbol and I-V characteristics Piece-wise linear model Diode turn-off characteristics Reverse recovery characteristics
  • 10. 10 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Insulated Gate Bipolar Transistor • IGBTs are preferred devices for voltages above 300V and below 5kV. • They are turned on and off by applying low voltage voltage pulses to their gate. Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design, Wiley, 2003, ISBN:978-0-471-22693-2
  • 11. 11 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Desirable Characteristics of a Power Device 1. Small leakage current in off state. 2. Small on-state voltage drop to minimize conductive losses. 3. Short turn-on and turn-off times (high switching frequency). 4. Large forward and reserve voltage blocking capability minimizes need to series several devices. 5. High on-state current rating minimizes need to parallel devices.
  • 12. 12 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name 6. Positive temperature coefficient for on-state resistance. This helps ensure paralleled devices share current equally. 7. Small control power (low voltage or current) to gate (switch) devices. 8. Capability to withstand rated current or voltage when switching. eliminates need for snubbers (external protection). 9. Capability to withstand large dv/dt and di/dt, again so that external protection circuits are not needed. Desirable Characteristics of a Power Device (cont’)
  • 13. 13 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Switching Characteristics The switching losses increase with • Increasing switching frequency • The turn on and off times Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design, Wiley, 2003, ISBN:978-0-471-22693-2
  • 14. 14 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Types of Power Conversion • AC-DC Converter (Rectifier) – Converts input AC to variable magnitude DC, e.g. battery chargers, computer power supplies • AC-AC Converter (Cycloconverter or Frequency Changer) – Converts input AC to variable magnitude variable frequency AC, e.g. ship propulsion systems • DC-AC Converter (Inverter) – Converts input DC to variable magnitude variable frequency AC, e.g. electric/hybrid electric traction drives • DC-DC Converter (DC Chopper - Buck/Boost/ Buck-Boost Converter) – Converts input DC to variable magnitude DC, e.g., voltage regulators Input Output
  • 15. 15 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Applications of Power Converters DC-DC converters - Switched Mode Power Supplies (SMPS) - Makes up about 75% of power electronics industry. • Power Supplies for Electronic Equipment • Robotics • Automotive/Transportation • Switching Power Amplifiers • Photovoltaic Systems DC-AC - Inverter • AC Machine Drive (permanent magnet, switched reluctance, or induction machine) • Uninterruptible Power Supply (UPS) • Machine Tools • Induction Heating — Steel Mills • Locomotive Traction • Static Var Generation (Power Factor Correction) • Photovoltaic or Fuel Cell Interface with Utility AC-DC - rectifier • DC Machine Drive • Input Stage to DC/DC or DC/AC Converter • Energy Storage Systems • Battery Chargers • Aerospace Power Systems • Subways, Trolleys • High Voltage DC (HVDC) Transmission AC-AC Converters - Voltage Controller 1Ф to 3Ф Converters • Lighting /Heating Controls • Large Machine Drives
  • 16. 16 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Rectification – Single phase, half wave Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design, Wiley, 2003, ISBN:978-0-471-22693-2
  • 17. 17 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Rectification – Single phase – full wave Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design, Wiley, 2003, ISBN:978-0-471-22693-2
  • 18. 18 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Rectification- three phase, full bridge Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design, Wiley, 2003, ISBN:978-0-471-22693-2
  • 19. 19 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Three-phase rectifier with large filter capacitor Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design, Wiley, 2003, ISBN:978-0-471-22693-2
  • 20. 20 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name DC-DC Conversion Step down converter Step up converter Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design, Wiley, 2003, ISBN:978-0-471-22693-2
  • 21. 21 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Inverters Square wave operation PWM operation Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design, Wiley, 2003, ISBN:978-0-471-22693-2
  • 22. 22 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Three-phase inverters Reference for figures - Mohan, Undeland, and Robbins, Power Electronics: Converters, Applications, and Design, Wiley, 2003, ISBN:978-0-471-22693-2
  • 23. 23 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Component Temperature Control 1. For high reliability, the worst-case junction temperature in semiconductor devices is typically limited to less than 125C. 2. Some Si semiconductor devices can operate at up to 200C, but their lifetime will be low and they likely will have poor performance characteristics. Also, manufacturers will not guarantee parameters above the maximum temperature of 125-150C. 3. Failure rate for semiconductor devices doubles for each 10-15C temperature rise above 50C.
  • 24. 24 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Component Temperature Control (cont’) 4. Best for heat sink fins to be vertical and have ample room for natural convection without a fan 5. Heat sink cooling methods 1) Natural convection 2) Forced air-fan( ac fan is more reliable than a dc fan) 3) Liquid cooling—requires a radiator and a pump
  • 25. 25 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name Device Packaging and Power module Courtesy of ORNL’s A. Wereszczak and G. Muralidharan