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Secure
Flexible
Reliable
Scalable
Self-contained
Wireless Q45
Photoelectric
Sensors
DX80 Gateway
Wireless network master
manages wireless
communication and provides
electrical outputs for attached
wireless sensors
Wireless photoelectrics that meet
the demands of industry
Solve challenging factory applications or add
sensing to existing industrial systems. Banner
SureCross®
Wireless Q45 Sensor is the first
self-contained wireless standard photoelectric
sensor solution designed for your most
challenging control and monitoring applications.
•	Easily add a single photoelectric sensor in
minutes without pulling cables
•	Quickly integrate a scalable, wireless sensor
network infrastructure to improve efficiency
by monitoring and coordinating multiple
machines and processes
Wireless Q45 photoelectric models:
•	Polarized Retroreflective
•	Convergent Visible
•	Remote Device Interface
•	Fiber Optic
SOLVE THESE CHALLENGES
Cable Replacement. Eliminate power and
communication cable runs, conduit, associated labor
costs and reduce downtime.
Moving Applications. Add sensing to moving
machinery. Replace failure-prone slip rings in rotary
machines and complex, flexible or festooned cabling
or ribbons in motion applications.
Remote Applications. Quickly and easily connect
locations and applications previously impractical
or impossible.
Productivity Solutions. Easily create call-for-parts,
error-proofing or call-for-service systems.
PERFORMANCE & FEATURES*
True self-contained wireless: No cables,
cordsets or external power
Long Range: 3,000 ft. (1 km) line-of-sight minimum
Extended Battery Life: Up to five years on two
replaceable AA lithium batteries, depending
on sensor and application. See data sheet.
Multiple I/O: Supports a wireless
network of up to 47 Q45 sensors per Gateway
Deterministic: Background “heart beat” signal
continuously tests connection and provides
link loss signal
Real-Time Response: Less than 250 ms
Secure Data Transfer: Bidirectional system uses
pseudo-random frequency hopping with cyclic
redundancy checksum
Antenna: Built-in
IP67/NEMA 6P: Sealed against liquids and
debris common to industrial environments
The first self-contained, wireless photoelectric sensor solution
Wireless Q45 Photoelectric Sensor
Turnkey wireless photoelectric sensing
solution for challenging industrial applications
* Performance subject to application, environment and configuration. See data sheet.
Signal Strength
for Site Survey
Secure Proprietary
Protocol
Cable Tracks
or festooned cables
Assembly Lines
Add sensors where you need them
Lifts
Cable Replacement
Moving Applications
Remote Applications
Productivity Solutions
SENSING UNPLUGGED®
Where can you use wireless sensing?
SureCross Wireless Q45 Photoelectric Sensors are ideal for many
conventional photoelectric presence/absence, alignment, position, counting,
monitoring and detection applications, with the significant added flexibility of
easier deployment and untethered communications in factory automation.
from the first name in photoelectrics.
Noise Immune
Frequency Hopping
Bidirectional
Communication
2.4GHz Unlicensed
Frequency
Deterministic
PLC-Level Reliability
Network IDs allow
multiple systems to coexist
Hopper Flaps/Diverters
Overhead Conveyors
Door/Access Monitoring
AGVs
Automated Material Handling
Next-generation technology from
the leader in sensing. Banner.
SureCross from Banner is the only wireless network
developed from the ground up and exclusively for
the demands of industrial automation. The Wireless
Q45 Sensor represents the next generation of
wireless technology – a self-contained sensing
solution featuring:
• Banner’s industry-leading photoelectric
sensor technology
• A secure and robust proprietary radio inspired
by PLC networks—providing PLC level
functionality, reliability and determinism
• An innovative power management system for
unprecedented battery life and efficiency
Dock/Traffic Status
Valve Sensing
Bulk Container Monitoring
www.bannerengineering.com
Robotics
Clean Rooms
Add sensing without
recertification
Conveyor Lines
Rotary Machines
Makes slip rings obsolete
SureCross Q45 BENEFITS
SELF-CONTAINED sensor requires
no external power or radio
FASTER deployment with less cost
than hardwired sensor networks
EASY installation and set up within
minutes
FLEXIBLE topology and placement of
sensors where you need them
LONG-LIFE replaceable commercial
“AA” Lithium batteries last up to 5 years
SCALABLE from one to hundreds of
sensing points
CONNECT to remote locations and
applications previously impossible
IMPROVE system efficiency and up time
RELIABLE PLC-inspired architecture
includes binding, CRC checks, link health
monitoring and default output state
SECURE from Wi-Fi based security threats
IMMUNE to electrical interference
Wireless Q45 Sensors
Wireless Q45 Sensors
Model Number Sensing Mode
DX80N2Q45LP Polarized Retroreflective (range up to 6 m)
DX80N2Q45CV Convergent (1.5 inch focal point)
DX80N2Q45RD Remote Device Interface (two discrete IN)
DX80N2Q45F Fiber Optic (1.3 m in opposed mode)
www.bannerengineering.com
Two Point System
-B2Q Gateway supports one or two sensors
Six Point System
-Q, -QC Gateways support up to 6 sensors
DX80 Gateways
Model Number Sensor Inputs Configuration Rating
DX80G2M6-B2Q 2 Board Mount –
DX80G2M6-QC 6* External Terminal Blocks IP20
DX80G2M6-Q 6* Sealed Enclosure IP67
*Up to 47 sensors possible using Modbus PLC
Wireless sensors can also be connected to all 2.4 GHz DX80 Gateways
((((((((((((((((((( ((((((((((((((((((( (((((((((((((((((((((((((((((((((((((
(((((((((((((((((((((((((
((((((((((((((((((((
(((((((((((((((((((((((((((
(((((((((((((((((((((((((
Model Number Description
Cordsets
(for RD sensor)
MQDMC-406 4-pin M12 Euro-Style Cordset,
male 6 feet
FIC-M12M4 4-pin M12 Euro-Style
field wireable
Brackets
(for all)
SMB30SC Bracket, plastic swivel
SMB30A Bracket, right angle
stainless steel
Battery BWA-BATT-006 2 AA Lithium Batteries
Antennas BWA-2O5-C Antenna, 2.4 GHz 5 dBi,
RP-SMA male, 6½ inches
BWA-2O7-C Antenna, 2.4 GHz 7 dBi,
RP-SMA male, 9¼ inches
BWC-1MRSFRSB1 RG58, RP-SMA to RP-SMAF
Bulkhead, 1M
BWC-LMRSFRPB Surge Suppressor, bulkhead,
RP-SMA
Power Supplies PSDINM-24-10 24 volt Power Supply, DIN rail
1.0 Amp
Other DIN-35-70 DIN Rail 70mm long
SMBDX80DIN DIN Rail Bracket for standard
DX80 housing
BWA-HW-034 DIN Rail Bracket for
small -B2Q PCB Gateway
BWA-EF14128 Enclosure, fiberglass,
14 x 12 x 8
BWA-PA1412 Back Panel for enclosure
BENC-4 Enclosure for -B2Q Gateway
Accessories
Complete accessories selection
available at bannerengineering.com
Industry experts and solutions for a wide range of applications across many industries
Contact a Banner Engineer about your application. Our highly skilled application
engineers and industry experts are ready to support you wherever you are–worldwide.
www.bannerengineering.com • 1-888-373-6767
More products, more solutions
in Banner’s latest product catalog
Download or request a catalog online at
www.bannerengineering.com/catalog
or call 1.888.373.6767
Access to the latest products
and information anytime
Visit our online resource center
• Latest products
• Technical information
• Product literature
• Application examples
Banner Insider eNewsletter
Subscribe now for new product
updates, helpful application information,
answers to frequently asked questions and
othervaluable information at
www.bannerengineering.com/insider
Sensors Vision Wireless Lighting  Indication Machine Safety
• Presence
• Absence
• Inspection
• Gating
• Counting
• Measurement
• Position
• Pattern Recognition
• Complex Part Inspection
• Multi-Component Gauging
• Part ID/Orientation
• Assembly Verification
• Print Verification
• Traceability (Bar Code
and Text)
• Process Control
 Monitoring
• Factory Automation
• Agriculture  Water
Management
• Traffic Monitoring
 Control
• Commercial 
Consumer Monitoring
• Bin  Part Picking
• Error Proofing
• Pick-to-Light  Call for Parts
• Visual  Audible Indication
• Operator Guidance
• Visual Management
• Andon Indication
• Pilot  Stack Light
Replacement
• Safety Light Screens
• Fiber Optic Safety
	Systems
• Safety Modules 
Controllers
• Emergency Stop Devices
• Safety Interlocks
• Ergonomic Two-Hand
Control  Run Bars
Banner Engineering Corp.
9714 Tenth Avenue North • Minneapolis, Minnesota 55441 • (763) 544-3164 • Fax: (763) 544-3213
Toll-free: 888-373-6767 • www.bannerengineering.com • Email: sensors@bannerengineering.
©2012 Banner Engineering
• Banner quality products with
global availability
• More than 20,000 different products
across 40 industries
• Rapid customization with most products
shipping in 3 days or less
• Industry’s largest force of application
engineers to solve your toughest
challenges
• More than 3,000 factory and local
field representatives to serve you
• Worldwide presence with a
friendly, local approach
45-plus years of sensor design experience, quality control, sales support and cost-effective solutions
Find a distributor near you
• Agriculture
• Assembly
• Automotive
• Food  Beverage
• Material Handling
• Packaging
• Pharmaceutical  Medical
• Process  Chemical
• Robotics
• Semiconductor
• Traffic
• Warehouse  Distribution
P/N 165849

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Banner Wireless SureCross 45 brochure

  • 2. DX80 Gateway Wireless network master manages wireless communication and provides electrical outputs for attached wireless sensors Wireless photoelectrics that meet the demands of industry Solve challenging factory applications or add sensing to existing industrial systems. Banner SureCross® Wireless Q45 Sensor is the first self-contained wireless standard photoelectric sensor solution designed for your most challenging control and monitoring applications. • Easily add a single photoelectric sensor in minutes without pulling cables • Quickly integrate a scalable, wireless sensor network infrastructure to improve efficiency by monitoring and coordinating multiple machines and processes Wireless Q45 photoelectric models: • Polarized Retroreflective • Convergent Visible • Remote Device Interface • Fiber Optic SOLVE THESE CHALLENGES Cable Replacement. Eliminate power and communication cable runs, conduit, associated labor costs and reduce downtime. Moving Applications. Add sensing to moving machinery. Replace failure-prone slip rings in rotary machines and complex, flexible or festooned cabling or ribbons in motion applications. Remote Applications. Quickly and easily connect locations and applications previously impractical or impossible. Productivity Solutions. Easily create call-for-parts, error-proofing or call-for-service systems. PERFORMANCE & FEATURES* True self-contained wireless: No cables, cordsets or external power Long Range: 3,000 ft. (1 km) line-of-sight minimum Extended Battery Life: Up to five years on two replaceable AA lithium batteries, depending on sensor and application. See data sheet. Multiple I/O: Supports a wireless network of up to 47 Q45 sensors per Gateway Deterministic: Background “heart beat” signal continuously tests connection and provides link loss signal Real-Time Response: Less than 250 ms Secure Data Transfer: Bidirectional system uses pseudo-random frequency hopping with cyclic redundancy checksum Antenna: Built-in IP67/NEMA 6P: Sealed against liquids and debris common to industrial environments The first self-contained, wireless photoelectric sensor solution Wireless Q45 Photoelectric Sensor Turnkey wireless photoelectric sensing solution for challenging industrial applications * Performance subject to application, environment and configuration. See data sheet. Signal Strength for Site Survey Secure Proprietary Protocol
  • 3. Cable Tracks or festooned cables Assembly Lines Add sensors where you need them Lifts Cable Replacement Moving Applications Remote Applications Productivity Solutions SENSING UNPLUGGED® Where can you use wireless sensing? SureCross Wireless Q45 Photoelectric Sensors are ideal for many conventional photoelectric presence/absence, alignment, position, counting, monitoring and detection applications, with the significant added flexibility of easier deployment and untethered communications in factory automation. from the first name in photoelectrics. Noise Immune Frequency Hopping Bidirectional Communication 2.4GHz Unlicensed Frequency Deterministic PLC-Level Reliability Network IDs allow multiple systems to coexist Hopper Flaps/Diverters Overhead Conveyors Door/Access Monitoring AGVs Automated Material Handling
  • 4. Next-generation technology from the leader in sensing. Banner. SureCross from Banner is the only wireless network developed from the ground up and exclusively for the demands of industrial automation. The Wireless Q45 Sensor represents the next generation of wireless technology – a self-contained sensing solution featuring: • Banner’s industry-leading photoelectric sensor technology • A secure and robust proprietary radio inspired by PLC networks—providing PLC level functionality, reliability and determinism • An innovative power management system for unprecedented battery life and efficiency Dock/Traffic Status Valve Sensing Bulk Container Monitoring www.bannerengineering.com Robotics Clean Rooms Add sensing without recertification Conveyor Lines Rotary Machines Makes slip rings obsolete SureCross Q45 BENEFITS SELF-CONTAINED sensor requires no external power or radio FASTER deployment with less cost than hardwired sensor networks EASY installation and set up within minutes FLEXIBLE topology and placement of sensors where you need them LONG-LIFE replaceable commercial “AA” Lithium batteries last up to 5 years SCALABLE from one to hundreds of sensing points CONNECT to remote locations and applications previously impossible IMPROVE system efficiency and up time RELIABLE PLC-inspired architecture includes binding, CRC checks, link health monitoring and default output state SECURE from Wi-Fi based security threats IMMUNE to electrical interference
  • 5. Wireless Q45 Sensors Wireless Q45 Sensors Model Number Sensing Mode DX80N2Q45LP Polarized Retroreflective (range up to 6 m) DX80N2Q45CV Convergent (1.5 inch focal point) DX80N2Q45RD Remote Device Interface (two discrete IN) DX80N2Q45F Fiber Optic (1.3 m in opposed mode) www.bannerengineering.com Two Point System -B2Q Gateway supports one or two sensors Six Point System -Q, -QC Gateways support up to 6 sensors DX80 Gateways Model Number Sensor Inputs Configuration Rating DX80G2M6-B2Q 2 Board Mount – DX80G2M6-QC 6* External Terminal Blocks IP20 DX80G2M6-Q 6* Sealed Enclosure IP67 *Up to 47 sensors possible using Modbus PLC Wireless sensors can also be connected to all 2.4 GHz DX80 Gateways ((((((((((((((((((( ((((((((((((((((((( ((((((((((((((((((((((((((((((((((((( ((((((((((((((((((((((((( (((((((((((((((((((( ((((((((((((((((((((((((((( ((((((((((((((((((((((((( Model Number Description Cordsets (for RD sensor) MQDMC-406 4-pin M12 Euro-Style Cordset, male 6 feet FIC-M12M4 4-pin M12 Euro-Style field wireable Brackets (for all) SMB30SC Bracket, plastic swivel SMB30A Bracket, right angle stainless steel Battery BWA-BATT-006 2 AA Lithium Batteries Antennas BWA-2O5-C Antenna, 2.4 GHz 5 dBi, RP-SMA male, 6½ inches BWA-2O7-C Antenna, 2.4 GHz 7 dBi, RP-SMA male, 9¼ inches BWC-1MRSFRSB1 RG58, RP-SMA to RP-SMAF Bulkhead, 1M BWC-LMRSFRPB Surge Suppressor, bulkhead, RP-SMA Power Supplies PSDINM-24-10 24 volt Power Supply, DIN rail 1.0 Amp Other DIN-35-70 DIN Rail 70mm long SMBDX80DIN DIN Rail Bracket for standard DX80 housing BWA-HW-034 DIN Rail Bracket for small -B2Q PCB Gateway BWA-EF14128 Enclosure, fiberglass, 14 x 12 x 8 BWA-PA1412 Back Panel for enclosure BENC-4 Enclosure for -B2Q Gateway Accessories Complete accessories selection available at bannerengineering.com
  • 6. Industry experts and solutions for a wide range of applications across many industries Contact a Banner Engineer about your application. Our highly skilled application engineers and industry experts are ready to support you wherever you are–worldwide. www.bannerengineering.com • 1-888-373-6767 More products, more solutions in Banner’s latest product catalog Download or request a catalog online at www.bannerengineering.com/catalog or call 1.888.373.6767 Access to the latest products and information anytime Visit our online resource center • Latest products • Technical information • Product literature • Application examples Banner Insider eNewsletter Subscribe now for new product updates, helpful application information, answers to frequently asked questions and othervaluable information at www.bannerengineering.com/insider Sensors Vision Wireless Lighting Indication Machine Safety • Presence • Absence • Inspection • Gating • Counting • Measurement • Position • Pattern Recognition • Complex Part Inspection • Multi-Component Gauging • Part ID/Orientation • Assembly Verification • Print Verification • Traceability (Bar Code and Text) • Process Control Monitoring • Factory Automation • Agriculture Water Management • Traffic Monitoring Control • Commercial Consumer Monitoring • Bin Part Picking • Error Proofing • Pick-to-Light Call for Parts • Visual Audible Indication • Operator Guidance • Visual Management • Andon Indication • Pilot Stack Light Replacement • Safety Light Screens • Fiber Optic Safety Systems • Safety Modules Controllers • Emergency Stop Devices • Safety Interlocks • Ergonomic Two-Hand Control Run Bars Banner Engineering Corp. 9714 Tenth Avenue North • Minneapolis, Minnesota 55441 • (763) 544-3164 • Fax: (763) 544-3213 Toll-free: 888-373-6767 • www.bannerengineering.com • Email: sensors@bannerengineering. ©2012 Banner Engineering • Banner quality products with global availability • More than 20,000 different products across 40 industries • Rapid customization with most products shipping in 3 days or less • Industry’s largest force of application engineers to solve your toughest challenges • More than 3,000 factory and local field representatives to serve you • Worldwide presence with a friendly, local approach 45-plus years of sensor design experience, quality control, sales support and cost-effective solutions Find a distributor near you • Agriculture • Assembly • Automotive • Food Beverage • Material Handling • Packaging • Pharmaceutical Medical • Process Chemical • Robotics • Semiconductor • Traffic • Warehouse Distribution P/N 165849