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Introduction
To VRF:
System
Overview,
Applications,
& Savings
Opportunities
System
System
Overview
Overview
What is VRF?
• Zoning System
• Two-Pipe / Three Pipe System
• Packaged DDC Control
• Operates as a Heat Pump
• Simultaneous Cooling & Heating
• Inverter Technology / Variable Speed
Compressor
• Multiple Indoor Units – Up to 50 Indoor
Units Per System
• Connected Diversity – Up to 150%
• Variable Capacity Indoor Units
• EMS / BMS Compatibility
• High Turn Down Ratios – Below 10% In
Many Cases
Variable
Refrigerant
Flow
INVERTER Technology
Changes electrical frequency from 60 Hz (line Power) to a varying
range (10 Hertz to 110 Hertz – depending on the system)
INVERTER Technology
Time
Room
Temperature
 Automatically adjusts compressor speed to meet load
 Sizing flexibility with variable capacity
 Strives to run long periods at lower speeds.
• Reduced / eliminated cyclic losses
 Improved temperature control
• No more minimum cycle timers – no temperature
overshoot.
VRF
VRF
V
R
F
SETPOINT
CONVENTIONAL
CONVENTIONAL
AHRI Standard 1230 – VRF HAS ARRIVED !
3.27 VRF Multi-Split System. A split system air-conditioner or heat
pump incorporating a single refrigerant circuit, with one or
more outdoor units, at least one variable speed compressor or
an alternative compressor combination for varying the capacity
of the system by three or more steps, multiple indoor fan coil
units, each of which is individually metered and individually
controlled by a proprietary control device and common
communications network. The system shall be capable of
operating either as an air conditioner or a heat pump. Variable
refrigerant flow implies three or more steps of control on
common, inter-connecting piping.
The Evolution VRF
Example (Mitsubishi City Multi):
 Japan 20+ Years, Tried and Proven!
 Europe 15+ Years, depending on the country
 Latin America 10+ Years, from Mitsubishi US
 Bermuda 10+ Years
 USA since 2002!
Simultaneous Systems Components
OUTDOOR
UNIT
Remote
Controllers
+
BC / Branch
CONTROLLER +
INDOOR
UNITS
+
or
WATER-SOURCE UNIT
Typical Simultaneous 2-Pipe VRF System Layout
Changeover Systems Components
OUTDOOR
UNIT
CONTROLS
+
INDOOR
UNITS
+
or
WATER-SOURCE UNIT
Typical Changeover VRF Systems Layout
COOLING
HEATING
Power Supply
Controls Example
Central Controllers
Power Supply
TG-2000
LAN
Hub
TG-2000
PC
Control
Remote Controllers
Building Management System (BMS)
Hub
Ethernet
LonTalk
Central Controller
BACnet
Building Management Systems
May Be A
Hardware
Interface
Applications
Applications
 System
 System
Capabilities
Capabilities
Target Commercial Applications
Buildings where
zoning is required
Applications where sound is important
Historic
Renovations
Multi-Story Office Buildings
Hotels
Banks
Universities
Churches
SEACOAST PROTECTION
Hospital Admin Areas /
MOB – Non Procedure
RESIDENTIAL
BANKS
Additional Applications
Building Use
Occupant Load
Solar Load
Cooling Diversity – 3 Types
VRF Excels at Heat Recovery Applications !
Typical Winter Loads
Heat
CHILLER,
COOLING
TOWER, 
PUMPS
Heat BOILER
 PUMPS
$
$
Why Spend
Money On
Both?
H
e
a
t
BTU/$ - VRF Makes Good Sense !
Diversity - Heating
Minimal Diversity Available !
Ambient Modification Charts
• Available capacity decreases
• Both outdoor and indoor units de-rated
• Defrost Operation
Evaluation of De-ratings Important!
• Use tools available from VRF manufacturer to
accurately access de-ratings.
Auxiliary Heating Changeover Point
• Try and maximize heat pump hours – depends on
climate.
Columbus Ohio:
90% of heating hours above 25 Deg F based on
Hourly Average Weather Data.
Evaluation of De-ratings Important !
• Use tools available from VRF manufacturer to
accurately access de-ratings.
Typical Range Of Available VRF Systems
Air Cooled
6 – 24 Ton (Simultaneous)
6 – 30 Ton (Change Over)
208/230, 460 Volt – 3 Phase
62 dB(A) Operating Sound Level
Water Cooled
6 – 20 Ton (Simultaneous)
6 – 30 Ton (Change Over)
208/230, 460 Volt – 3 Phase
Single Phase
3, 4 Ton (Change Over)
208/230, 1 - Phase
Partial Backup capability with multiple / twinned units.
The remaining one or two units will perform backup operation
Twinned Units Typically Required above 12 Tons
Partial Back-up Operation
Typical Outdoor Temperature Operating Range
Cooling – Can be extended with low ambient options (as low as -10 F)
-20
-4
-15
5
-10
14
-5
23
0
32
5
41
10
50
15
59
20
68
25
77
30
86
35
95
40
104
45
113
50
122
o
CDB
o
FDB
Heating
-24
-13
-13
-10
-20
-4
-15
5
-10
14
-5
23
0
32
5
41
10
50
15
59
20
68
25
77
30
86
35
95
40
104
o
CWB
o
FWB
Outdoor Temperature
Outdoor Temperature
115 F
23 F Single Phase – Air Cooled
23 F Simultaneous  Changeover – Air Cooled 115 F
23 F 115 F
Extended Heat Capacity – Air Cooled
Single Phase – Air Cooled
0 F 60 F
Simultaneous  Changeover – Air Cooled
-4 F 60 F
Extended Heat Capacity – Air Cooled 60 F
-13 F
NOT your typical Heat Pump Technology !
Extended Range Heat Pump Technology
70
o
F
entering
air temp
Not Your Typical Heat Pump !
0
20
40
60
80
100
120
-13 -4 5 17 25 30 35 40 47
Outdoor Temperature
o
FWB
%
Heating
Capacity
Extended Rang VRF Standard VRF
100%
87%
75%
50%
Water-source VRF Units - Changeover Systems
Heat Recovery In Water Loop Only
Heat Recovery In Water Loop Only
Water Circuit
System
System “
“A
A”
” in
in
COOLING Mode
COOLING Mode
(refrigerant
(refrigerant
absorbing heat)
absorbing heat)
Heat is
recovered
between the
units within
the water
loop
System
System “
“B
B”
” in
in
HEATING Mode
HEATING Mode
(refrigerant
(refrigerant
discharging heat)
discharging heat)
PQHY
Unit “A”
PQHY
Unit “B”
Cooling
Cooling
Cooling
Cooling
Heating
Heating
Heating
Heating
Water-source VRF Units – Simultaneous Systems
Heat Recovery In Two Locations
Indoor units
Indoor units
Water circuit
Indoor units
Indoor units
Heat recovery
Heat recovery
Cooling
Cooling
Cooling
Cooling
Heating
Heating
Heating
Heating
PQRY
PQRY
Heat is
recovered
between the
units within
the water
loop
Directly Coupled to a
Lake or Pond
Open Loop
NO
NO
Directly Coupled to
Ground water
Open Loop
Water-source VRF Units
Installations not allowed! NO
Heat Exchanger
Isolation
Coupled to a Lake or Pond
Closed Loop
HX
YES
Heat Exchanger
Isolation
Coupled to Ground Water
Closed Loop
HX
YES
Water-source VRF Units
Installations allowed YES
Closed Piping
Loop
Coupled to Earth
Vertical Closed Loop
YES
Closed Piping Loop
Coupled to Earth
Horizontal Closed Loop
YES
Water-source VRF Units
Installations allowed YES
Indoor
Indoor
Equipment
Equipment
Flexibility
Flexibility
Indoor Unit Flexibility
 Multiple styles ranging from 6,000 to 96,000 Btu/h
 Typically single phase below 6 Nominal Tons
 Linear Expansion Valve
 Variable Capacity Operation
 Mode: Fan,
Fan, Cool,
Cool, Dry,
Dry, Auto
Auto, Heat
Heat
 Built in or accessory condensate removal options from factory.
 Typical Ventilation Air options – most models
 Average operating sound levels around 35 dB(A) +/-
Wall Mounted
6 - 30 MBtu/h
Ceiling Suspended
15 - 36 MBtu/h
Floor Standing
6 – 24 MBtu/h
Product Review CITY MULTI VRF
Indoor Unit Flexibility
4 – Way Large Cassette
12 - 36 MBtu/h
4 - Way Small Cassette
8 – 15 Mbtu/h
One Way Cassette
6 – 15 Mbtu/h
Product Review CITY MULTI VRF
Indoor Unit Flexibility
Enhanced air distribution by
independent vane settings
Independent Vane Control
Vanes can be independently adjusted
by a remote controller
Fixed
Horizontal
Air Vanes – 4 Way Cassettes
Medium Static
6 – 54 Mbth/h
High Static
15 – 96 Mbtu/h
Low Profile
15 – 24 Mbtu/h
Vertical Ducted
12 – 54 Mbtu/h
Product Review CITY MULTI VRF
Indoor Unit Flexibility – Ducted Units
Recessed Unit – St. Xavier Cathedral
Refrigerant
Refrigerant
Piping 
Piping 
Refrigerant
Refrigerant
Leakage
Leakage
Refrigerant Piping Flexibility – 2 Pipe Example
393 ft.
984 ft.-
1640 ft.
3,280 ft.
1,804 ft.-2,460 ft.
1,804 ft.-2,625 ft.
Total Piping Length
PIPING LENGTH`
Simultaneous
Air Cooled
2-Pipe
Simultaneous
Water Cooled
2-Pipe
Changeover
Air Cooled
2-Pipe
Changeover
Water Cooled
2-Pipe
Single
Phase Air
Cooled
Farthest Indoor unit 541 ft. 541 ft. 541 ft. 541 ft. 262 ft.
PIPING HEIGHT
Simultaneous Air
 Water Cooled
2-Pipe
Changeover Air 
Water Cooled
2-Pipe
Single
Phase Air
cooled
Outdoor Unit HIGHER than Indoor Unit 164 ft.* 98 ft.
Outdoor Unit LOWER than Indoor Unit 131 ft. 65 ft.
Indoor Unit to Any BC Controller 49 ft. n/a n/a
Two Pipe Example
• Soft Copper BC to IU
• Reducers possible at BC
• Soft Copper BC to IU
• Reducers possible at BC
12 indoor-unit system – Heat Recovery
12 indoor-unit system – Heat Recovery
Three Pipe Example
• Hard copper from OU to
BS
• Reducer fittings
• Hard copper from OU to
BS
• Reducer fittings
12 indoor-unit system – Heat Recovery
12 indoor-unit system – Heat Recovery
Refrigerant Leakage Concentration Levels
What is RCL?
 Refrigerant Concentration Limit (RCL): “the refrigerant
concentration limit, in air, determined in accordance with this
standard and intended to reduce the risks of acute toxicity
asphyxiation and flammability hazards in normally occupied,
enclosed spaces”
 RCL typically expressed as lbs/1000 ft3
Determination of RCL
Referenced Codes/Standards
 International Mechanical Code
• Previously set RCL for R-410A at 10 lbs/MCF
• 2009 Revisions raises RCL to 25 lbs/MCF
 ISO-5149
• ISO-5149 sets R-410A RCL as 18.7 lbs/MCF
 ASHRAE 15-2007
• ASHRAE 15-2007 establishes the R-410A RCL as 25lbs/MCF
through reference to ASHRAE 34.
Critical Concentration Calculation
RCL (R410A) = 25 lb./Mcf
Refrigerant Charge (Rc) of a P72 = 23 lbs 3 oz = 23.1875 lbs
MAV = Minimum Applied Volume (cubic feet)
MAV = Rc/RCL
MAV = (23.1875 lbs)/(25 lbs/1000 cu ft)
MAV = 927.5 cu ft
Appropriate Solutions
Option 1-Locate Equipment within larger space
•Ducted communicating spaces w/ no closure devices that restrict
airflow below 10% of peak airflow.
Option 2-Do not use equipment with refrigerant
Option 3-Increase room volume through the use of openings
•Door Undercuts, transfer ducts or grilles.
Option 1
Option 2
Option 3
• Inverter-driven
compressors /
part load
performance !
• Variable
capacity indoor
units !
• Extended Heat
Pump (Air to Air)
Capability !
• Simultaneous
cooling and
heating !
The Efficiencies from “VRF System Effect”
Summary of Refrigerant Management
 Refrigerant Concentration Limit is a tool to protect
the public
 Informed and educated engineers can incorporate
necessary measures to meet the RCL.
 R410A is of lowest toxicity and is NOT combustible.
Energy Standards
Energy Standards
 Savings
 Savings
AHRI 1230  IEER
 AHRI Standard 1230 created a testing standard for VRF equipment above 65,000
Btu/h (below 65,000 Btu/h continues to be rated in accordance with AHRI Standard
210/240-2008)
 On January 1st, 2010, IEER superseded IPLV as the testing standard for VRF
equipment above 65,000 Btu/h
 Unlike testing VRF for IPLV (according to AHRI Standard 210/240), testing for IEER
involves actual testing at part load conditions and assigning weighted values to each
test point
 Testing VRF for IEER involves testing at four fixed conditions: 100%, 75%,
50%,  25% load. The equipment is still not allowed to vary compressor speed
and indoor unit capacity to meet a varying load as it was designed to do
 Simultaneous Heating and Cooling Efficiency (Not Yet Tested)
 SCHE = (Heating Capacity (Btu/h) + Cooling Capacity (Btu/h)) / Total System Power
Input (Watts)
ASHRAE 90.1-2010 VRF Benchmarks
ASHRAE 90.1-2010 VRF Benchmarks
Energy Star Requirements
Energy Modeling
EnergyPro
Version 5.0
Accepted by the USGBC for
Compliance with Energy and
Atmosphere Credit 1
Sample Building in Part Load: OA Temp 50oF
Simultaneous Load:
Cooling: 27000 BTU
Heating: 21000 BTU
3000 BTU
6000 BTU
3000 BTU
3000 BTU
3000 BTU
Elect
Janitor
Break Room
Lobby/
Waiting Room
Conference
Room
Office #1 Office #2
Cubicle Area
Open Work
Room
6000 BTU
12000 BTU
6000 BTU
3000 BTU
3000 BTU
Women
Men
PURY-P72
What Makes Energy Pro Different
What Makes Energy Pro Different
Cooling Power Input PURY-P72
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
0 12000 24000 36000 48000 60000 72000 84000
System Load BTUH
Power
Input
KW
72,000 BTUH
6.48 KW
27,000 BTUH
2.38 KW
What Makes Energy Pro Different
Outdoor Temperature Power Input Correction
(For a 68 Indoor WB Temperature)
1.5000
1.6000
1.7000
1.8000
1.9000
2.0000
2.1000
2.2000
2.3000
2.4000
0 10 20 30 40 50 60 70 80 90 100
OA Temperature FDB
Powe
r
Input
K
W
2.38 KW at 95oF
1.87 KW at 50oF
What does this mean
 Getting 27,000 BTUH of cooling and 21,000 BTUH of
heating, while providing only 1.87 KW to the outdoor
unit.
 This savings cannot be realized without the ability to
model simultaneous heating and cooling.
For this scenario,
Calculated Efficiency of 25.7 EER
School Energy Modeling Results
School--Percentage Energy Cost Savings V/S Comparable Systems
0% 4% 7% 11% 14% 18% 21% 25% 28% 32%
Atlanta
Miami
Boston
NYC
Chicago
Dallas
LA
Seattle
Location
Energy Savings
CM v/s VAV
CM v/s 4 Pipe
CM v/s WSHP
Office Building Energy Modeling Results
Percentage Energy Savings V/S Comparable Systems
0% 4% 7% 11% 14% 18% 21% 25%
Atlanta
Miami
Boston
NYC
Chicago
Dallas
LA
Seattle
Location
Energy Savings
CM v/s 4 Pipe
CM v/s VAV
CM v/s WSHP
Questions  Answers
Thank You For Having Us
Today!
We Are Here To Help Make Your VRF
Projects Successful !

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ASHRAE_YEA_091012.pdf

  • 3. What is VRF? • Zoning System • Two-Pipe / Three Pipe System • Packaged DDC Control • Operates as a Heat Pump • Simultaneous Cooling & Heating • Inverter Technology / Variable Speed Compressor • Multiple Indoor Units – Up to 50 Indoor Units Per System • Connected Diversity – Up to 150% • Variable Capacity Indoor Units • EMS / BMS Compatibility • High Turn Down Ratios – Below 10% In Many Cases Variable Refrigerant Flow
  • 4. INVERTER Technology Changes electrical frequency from 60 Hz (line Power) to a varying range (10 Hertz to 110 Hertz – depending on the system)
  • 5. INVERTER Technology Time Room Temperature Automatically adjusts compressor speed to meet load Sizing flexibility with variable capacity Strives to run long periods at lower speeds. • Reduced / eliminated cyclic losses Improved temperature control • No more minimum cycle timers – no temperature overshoot. VRF VRF V R F SETPOINT CONVENTIONAL CONVENTIONAL
  • 6. AHRI Standard 1230 – VRF HAS ARRIVED ! 3.27 VRF Multi-Split System. A split system air-conditioner or heat pump incorporating a single refrigerant circuit, with one or more outdoor units, at least one variable speed compressor or an alternative compressor combination for varying the capacity of the system by three or more steps, multiple indoor fan coil units, each of which is individually metered and individually controlled by a proprietary control device and common communications network. The system shall be capable of operating either as an air conditioner or a heat pump. Variable refrigerant flow implies three or more steps of control on common, inter-connecting piping.
  • 7. The Evolution VRF Example (Mitsubishi City Multi): Japan 20+ Years, Tried and Proven! Europe 15+ Years, depending on the country Latin America 10+ Years, from Mitsubishi US Bermuda 10+ Years USA since 2002!
  • 8. Simultaneous Systems Components OUTDOOR UNIT Remote Controllers + BC / Branch CONTROLLER + INDOOR UNITS + or WATER-SOURCE UNIT
  • 9. Typical Simultaneous 2-Pipe VRF System Layout
  • 11. Typical Changeover VRF Systems Layout COOLING HEATING
  • 12. Power Supply Controls Example Central Controllers Power Supply TG-2000 LAN Hub TG-2000 PC Control Remote Controllers
  • 13. Building Management System (BMS) Hub Ethernet LonTalk Central Controller BACnet Building Management Systems May Be A Hardware Interface
  • 15. Target Commercial Applications Buildings where zoning is required Applications where sound is important Historic Renovations Multi-Story Office Buildings Hotels Banks Universities Churches
  • 16. SEACOAST PROTECTION Hospital Admin Areas / MOB – Non Procedure RESIDENTIAL BANKS Additional Applications
  • 17. Building Use Occupant Load Solar Load Cooling Diversity – 3 Types
  • 18. VRF Excels at Heat Recovery Applications ! Typical Winter Loads Heat CHILLER, COOLING TOWER, PUMPS Heat BOILER PUMPS $ $ Why Spend Money On Both? H e a t
  • 19. BTU/$ - VRF Makes Good Sense !
  • 20. Diversity - Heating Minimal Diversity Available ! Ambient Modification Charts • Available capacity decreases • Both outdoor and indoor units de-rated • Defrost Operation Evaluation of De-ratings Important! • Use tools available from VRF manufacturer to accurately access de-ratings. Auxiliary Heating Changeover Point • Try and maximize heat pump hours – depends on climate. Columbus Ohio: 90% of heating hours above 25 Deg F based on Hourly Average Weather Data. Evaluation of De-ratings Important ! • Use tools available from VRF manufacturer to accurately access de-ratings.
  • 21. Typical Range Of Available VRF Systems Air Cooled 6 – 24 Ton (Simultaneous) 6 – 30 Ton (Change Over) 208/230, 460 Volt – 3 Phase 62 dB(A) Operating Sound Level Water Cooled 6 – 20 Ton (Simultaneous) 6 – 30 Ton (Change Over) 208/230, 460 Volt – 3 Phase Single Phase 3, 4 Ton (Change Over) 208/230, 1 - Phase
  • 22. Partial Backup capability with multiple / twinned units. The remaining one or two units will perform backup operation Twinned Units Typically Required above 12 Tons Partial Back-up Operation
  • 23. Typical Outdoor Temperature Operating Range Cooling – Can be extended with low ambient options (as low as -10 F) -20 -4 -15 5 -10 14 -5 23 0 32 5 41 10 50 15 59 20 68 25 77 30 86 35 95 40 104 45 113 50 122 o CDB o FDB Heating -24 -13 -13 -10 -20 -4 -15 5 -10 14 -5 23 0 32 5 41 10 50 15 59 20 68 25 77 30 86 35 95 40 104 o CWB o FWB Outdoor Temperature Outdoor Temperature 115 F 23 F Single Phase – Air Cooled 23 F Simultaneous Changeover – Air Cooled 115 F 23 F 115 F Extended Heat Capacity – Air Cooled Single Phase – Air Cooled 0 F 60 F Simultaneous Changeover – Air Cooled -4 F 60 F Extended Heat Capacity – Air Cooled 60 F -13 F NOT your typical Heat Pump Technology !
  • 24. Extended Range Heat Pump Technology 70 o F entering air temp Not Your Typical Heat Pump ! 0 20 40 60 80 100 120 -13 -4 5 17 25 30 35 40 47 Outdoor Temperature o FWB % Heating Capacity Extended Rang VRF Standard VRF 100% 87% 75% 50%
  • 25. Water-source VRF Units - Changeover Systems Heat Recovery In Water Loop Only Heat Recovery In Water Loop Only Water Circuit System System “ “A A” ” in in COOLING Mode COOLING Mode (refrigerant (refrigerant absorbing heat) absorbing heat) Heat is recovered between the units within the water loop System System “ “B B” ” in in HEATING Mode HEATING Mode (refrigerant (refrigerant discharging heat) discharging heat) PQHY Unit “A” PQHY Unit “B” Cooling Cooling Cooling Cooling Heating Heating Heating Heating
  • 26. Water-source VRF Units – Simultaneous Systems Heat Recovery In Two Locations Indoor units Indoor units Water circuit Indoor units Indoor units Heat recovery Heat recovery Cooling Cooling Cooling Cooling Heating Heating Heating Heating PQRY PQRY Heat is recovered between the units within the water loop
  • 27. Directly Coupled to a Lake or Pond Open Loop NO NO Directly Coupled to Ground water Open Loop Water-source VRF Units Installations not allowed! NO
  • 28. Heat Exchanger Isolation Coupled to a Lake or Pond Closed Loop HX YES Heat Exchanger Isolation Coupled to Ground Water Closed Loop HX YES Water-source VRF Units Installations allowed YES
  • 29. Closed Piping Loop Coupled to Earth Vertical Closed Loop YES Closed Piping Loop Coupled to Earth Horizontal Closed Loop YES Water-source VRF Units Installations allowed YES
  • 31. Indoor Unit Flexibility Multiple styles ranging from 6,000 to 96,000 Btu/h Typically single phase below 6 Nominal Tons Linear Expansion Valve Variable Capacity Operation Mode: Fan, Fan, Cool, Cool, Dry, Dry, Auto Auto, Heat Heat Built in or accessory condensate removal options from factory. Typical Ventilation Air options – most models Average operating sound levels around 35 dB(A) +/-
  • 32. Wall Mounted 6 - 30 MBtu/h Ceiling Suspended 15 - 36 MBtu/h Floor Standing 6 – 24 MBtu/h Product Review CITY MULTI VRF Indoor Unit Flexibility
  • 33. 4 – Way Large Cassette 12 - 36 MBtu/h 4 - Way Small Cassette 8 – 15 Mbtu/h One Way Cassette 6 – 15 Mbtu/h Product Review CITY MULTI VRF Indoor Unit Flexibility
  • 34. Enhanced air distribution by independent vane settings Independent Vane Control Vanes can be independently adjusted by a remote controller Fixed Horizontal Air Vanes – 4 Way Cassettes
  • 35. Medium Static 6 – 54 Mbth/h High Static 15 – 96 Mbtu/h Low Profile 15 – 24 Mbtu/h Vertical Ducted 12 – 54 Mbtu/h Product Review CITY MULTI VRF Indoor Unit Flexibility – Ducted Units
  • 36. Recessed Unit – St. Xavier Cathedral
  • 38. Refrigerant Piping Flexibility – 2 Pipe Example 393 ft. 984 ft.- 1640 ft. 3,280 ft. 1,804 ft.-2,460 ft. 1,804 ft.-2,625 ft. Total Piping Length PIPING LENGTH` Simultaneous Air Cooled 2-Pipe Simultaneous Water Cooled 2-Pipe Changeover Air Cooled 2-Pipe Changeover Water Cooled 2-Pipe Single Phase Air Cooled Farthest Indoor unit 541 ft. 541 ft. 541 ft. 541 ft. 262 ft. PIPING HEIGHT Simultaneous Air Water Cooled 2-Pipe Changeover Air Water Cooled 2-Pipe Single Phase Air cooled Outdoor Unit HIGHER than Indoor Unit 164 ft.* 98 ft. Outdoor Unit LOWER than Indoor Unit 131 ft. 65 ft. Indoor Unit to Any BC Controller 49 ft. n/a n/a
  • 39. Two Pipe Example • Soft Copper BC to IU • Reducers possible at BC • Soft Copper BC to IU • Reducers possible at BC 12 indoor-unit system – Heat Recovery 12 indoor-unit system – Heat Recovery
  • 40. Three Pipe Example • Hard copper from OU to BS • Reducer fittings • Hard copper from OU to BS • Reducer fittings 12 indoor-unit system – Heat Recovery 12 indoor-unit system – Heat Recovery
  • 41. Refrigerant Leakage Concentration Levels What is RCL? Refrigerant Concentration Limit (RCL): “the refrigerant concentration limit, in air, determined in accordance with this standard and intended to reduce the risks of acute toxicity asphyxiation and flammability hazards in normally occupied, enclosed spaces” RCL typically expressed as lbs/1000 ft3
  • 42. Determination of RCL Referenced Codes/Standards International Mechanical Code • Previously set RCL for R-410A at 10 lbs/MCF • 2009 Revisions raises RCL to 25 lbs/MCF ISO-5149 • ISO-5149 sets R-410A RCL as 18.7 lbs/MCF ASHRAE 15-2007 • ASHRAE 15-2007 establishes the R-410A RCL as 25lbs/MCF through reference to ASHRAE 34.
  • 43. Critical Concentration Calculation RCL (R410A) = 25 lb./Mcf Refrigerant Charge (Rc) of a P72 = 23 lbs 3 oz = 23.1875 lbs MAV = Minimum Applied Volume (cubic feet) MAV = Rc/RCL MAV = (23.1875 lbs)/(25 lbs/1000 cu ft) MAV = 927.5 cu ft
  • 44. Appropriate Solutions Option 1-Locate Equipment within larger space •Ducted communicating spaces w/ no closure devices that restrict airflow below 10% of peak airflow. Option 2-Do not use equipment with refrigerant Option 3-Increase room volume through the use of openings •Door Undercuts, transfer ducts or grilles. Option 1 Option 2 Option 3
  • 45. • Inverter-driven compressors / part load performance ! • Variable capacity indoor units ! • Extended Heat Pump (Air to Air) Capability ! • Simultaneous cooling and heating ! The Efficiencies from “VRF System Effect”
  • 46. Summary of Refrigerant Management Refrigerant Concentration Limit is a tool to protect the public Informed and educated engineers can incorporate necessary measures to meet the RCL. R410A is of lowest toxicity and is NOT combustible.
  • 48. AHRI 1230 IEER AHRI Standard 1230 created a testing standard for VRF equipment above 65,000 Btu/h (below 65,000 Btu/h continues to be rated in accordance with AHRI Standard 210/240-2008) On January 1st, 2010, IEER superseded IPLV as the testing standard for VRF equipment above 65,000 Btu/h Unlike testing VRF for IPLV (according to AHRI Standard 210/240), testing for IEER involves actual testing at part load conditions and assigning weighted values to each test point Testing VRF for IEER involves testing at four fixed conditions: 100%, 75%, 50%, 25% load. The equipment is still not allowed to vary compressor speed and indoor unit capacity to meet a varying load as it was designed to do Simultaneous Heating and Cooling Efficiency (Not Yet Tested) SCHE = (Heating Capacity (Btu/h) + Cooling Capacity (Btu/h)) / Total System Power Input (Watts)
  • 49. ASHRAE 90.1-2010 VRF Benchmarks
  • 50. ASHRAE 90.1-2010 VRF Benchmarks
  • 52. Energy Modeling EnergyPro Version 5.0 Accepted by the USGBC for Compliance with Energy and Atmosphere Credit 1
  • 53. Sample Building in Part Load: OA Temp 50oF Simultaneous Load: Cooling: 27000 BTU Heating: 21000 BTU 3000 BTU 6000 BTU 3000 BTU 3000 BTU 3000 BTU Elect Janitor Break Room Lobby/ Waiting Room Conference Room Office #1 Office #2 Cubicle Area Open Work Room 6000 BTU 12000 BTU 6000 BTU 3000 BTU 3000 BTU Women Men PURY-P72 What Makes Energy Pro Different
  • 54. What Makes Energy Pro Different Cooling Power Input PURY-P72 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 0 12000 24000 36000 48000 60000 72000 84000 System Load BTUH Power Input KW 72,000 BTUH 6.48 KW 27,000 BTUH 2.38 KW
  • 55. What Makes Energy Pro Different Outdoor Temperature Power Input Correction (For a 68 Indoor WB Temperature) 1.5000 1.6000 1.7000 1.8000 1.9000 2.0000 2.1000 2.2000 2.3000 2.4000 0 10 20 30 40 50 60 70 80 90 100 OA Temperature FDB Powe r Input K W 2.38 KW at 95oF 1.87 KW at 50oF
  • 56. What does this mean Getting 27,000 BTUH of cooling and 21,000 BTUH of heating, while providing only 1.87 KW to the outdoor unit. This savings cannot be realized without the ability to model simultaneous heating and cooling. For this scenario, Calculated Efficiency of 25.7 EER
  • 57. School Energy Modeling Results School--Percentage Energy Cost Savings V/S Comparable Systems 0% 4% 7% 11% 14% 18% 21% 25% 28% 32% Atlanta Miami Boston NYC Chicago Dallas LA Seattle Location Energy Savings CM v/s VAV CM v/s 4 Pipe CM v/s WSHP
  • 58. Office Building Energy Modeling Results Percentage Energy Savings V/S Comparable Systems 0% 4% 7% 11% 14% 18% 21% 25% Atlanta Miami Boston NYC Chicago Dallas LA Seattle Location Energy Savings CM v/s 4 Pipe CM v/s VAV CM v/s WSHP
  • 59. Questions Answers Thank You For Having Us Today! We Are Here To Help Make Your VRF Projects Successful !