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Industrial
Training
ER3992
150832A
K.G.I Udayakantha
Department of Earth Resources Engineering
Table Of Content 2
1. Introduction to Establishment
2. MyTraining Placement and Schedule
3. Information of Aruwakklau
4. Experiences with Aruwakkalu
1. Quarry Planning
2. Quarry Operation
3. Quarry Maintenance
5. Experience with LSRT
1. Limestone Railway transport
2. Cement Processing
Introduction to
Establishment 3
 Siam City Cement( Lanka) Limited
 Parent Company Siam City Cement Public
Company Limited.
 AThailand Company founded in 1969
 INSEE is the brand name in Sri lanka
Figure 1: Siam City Cement (Lanka) limited
My training
Placement 4
“Aruwakkalu Quarry” was the my
training placement.
Total Training
period
24 Weeks
Aruwakkalu Quarry
20 Weeks
Week no 1 to 6 and 11
to 24
Puttalam cement Plant
4 Weeks
Week no 7 to 10
Department of LSRT
(limestone railway transport)
Figure 2: Training Schedule
Information of
Aruwakklau Quarry 5
Figure 4: Geological Profile
Figure 3:Map of Aruwakklau
Experiences with
Aruwakklau
6
Figure 5: Quarry Planning
Figure 7: Quarry Machine Maintenance
Figure 6: Quarry Operation
 Quarry Planning
 Quarry Operation
 Quarry Machine maintenance
Quarry Operation is doing with the
Quarry Schedule and optimization
software which is developed in
Holicm period. :
7
Quarry
Planning
Contribution to Quarry Planning
 Relocation plant planning
 2019-Mining Boundary
 New Hauling Road design
 Exploration Drilling with ILUKA
 Drainage Plan
 Quarry Face boundary mark
Overburden Removing , Bed
Cleaning , drilling , blasting ,
material hauling , mix bed
preparation dispatching , dust
controlling and sampling process
are processing in every day
8
Quarry
Operation
Figure 8: Animal Rescue Figure 9: Jungle Cleaning Figure 10: Overburden Removing
Figure 11: Bed CleaningFigure 12: Drilling
Figure 13: Blasting
Figure 14: Material Hauling Figure 15: Mix bed Preparation Figure 16: Dispatching
Figure 17:Rehabilitaion Figure 18: Dust Controlling Figure 19: Sampling
9
Quarry
Operation
Contribution to Quarry Operation
 Blasting
 CycleTime Measurement
 BankVolume estimation using level
survey
 In situ density Calculation
 ToolTime
 Unit Cost Calculation
 Material Estimation using GPS
10
Quarry Machine
Maintenance
Contribution to Quarry Machine
Maintenance
 Tire wear rate measurement
 Dozer Performance
 Maintenance program of machine
Experience With
LSRT 11
 Limestone transportation System
 Loco Maintenance
 Cement production
Contribution to LSRT
 Train DelayTime Analysis
 Wagon Check list data
 Wagon Inspection
Figure 20: WDM6 train
Processing 12
Cement Processing in Puttalam
Cement Plant Situated at Palavi,
Puttalam
Kiln
KilnYard
Figure 21: Cement Process
Thank You !
IsankaUdayakantha
isankaudayakantha@gmail.com
071-4013421

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Aruwakkalu Limestone Quarry

  • 2. Table Of Content 2 1. Introduction to Establishment 2. MyTraining Placement and Schedule 3. Information of Aruwakklau 4. Experiences with Aruwakkalu 1. Quarry Planning 2. Quarry Operation 3. Quarry Maintenance 5. Experience with LSRT 1. Limestone Railway transport 2. Cement Processing
  • 3. Introduction to Establishment 3  Siam City Cement( Lanka) Limited  Parent Company Siam City Cement Public Company Limited.  AThailand Company founded in 1969  INSEE is the brand name in Sri lanka Figure 1: Siam City Cement (Lanka) limited
  • 4. My training Placement 4 “Aruwakkalu Quarry” was the my training placement. Total Training period 24 Weeks Aruwakkalu Quarry 20 Weeks Week no 1 to 6 and 11 to 24 Puttalam cement Plant 4 Weeks Week no 7 to 10 Department of LSRT (limestone railway transport) Figure 2: Training Schedule
  • 5. Information of Aruwakklau Quarry 5 Figure 4: Geological Profile Figure 3:Map of Aruwakklau
  • 6. Experiences with Aruwakklau 6 Figure 5: Quarry Planning Figure 7: Quarry Machine Maintenance Figure 6: Quarry Operation  Quarry Planning  Quarry Operation  Quarry Machine maintenance
  • 7. Quarry Operation is doing with the Quarry Schedule and optimization software which is developed in Holicm period. : 7 Quarry Planning Contribution to Quarry Planning  Relocation plant planning  2019-Mining Boundary  New Hauling Road design  Exploration Drilling with ILUKA  Drainage Plan  Quarry Face boundary mark
  • 8. Overburden Removing , Bed Cleaning , drilling , blasting , material hauling , mix bed preparation dispatching , dust controlling and sampling process are processing in every day 8 Quarry Operation Figure 8: Animal Rescue Figure 9: Jungle Cleaning Figure 10: Overburden Removing Figure 11: Bed CleaningFigure 12: Drilling Figure 13: Blasting Figure 14: Material Hauling Figure 15: Mix bed Preparation Figure 16: Dispatching Figure 17:Rehabilitaion Figure 18: Dust Controlling Figure 19: Sampling
  • 9. 9 Quarry Operation Contribution to Quarry Operation  Blasting  CycleTime Measurement  BankVolume estimation using level survey  In situ density Calculation  ToolTime  Unit Cost Calculation  Material Estimation using GPS
  • 10. 10 Quarry Machine Maintenance Contribution to Quarry Machine Maintenance  Tire wear rate measurement  Dozer Performance  Maintenance program of machine
  • 11. Experience With LSRT 11  Limestone transportation System  Loco Maintenance  Cement production Contribution to LSRT  Train DelayTime Analysis  Wagon Check list data  Wagon Inspection Figure 20: WDM6 train
  • 12. Processing 12 Cement Processing in Puttalam Cement Plant Situated at Palavi, Puttalam Kiln KilnYard Figure 21: Cement Process

Editor's Notes

  1. Only Integrate Company in Sri Lanka Quarry to Lorry Process
  2. This the Largest Open Cast Mine in Sri lanka And they have the largest mine fleet in Sri Lanka
  3. Contribution to safety and Health HIRAC Risk Assessment Drill Rail gate safety