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Application of PCM thermal
      energy storage
      Zafer Ure from EPS Limited, Peterborough explains how a recent project in
      Turin, Italy, based on the innovative use of geothermal heat pumps and phase
      change material (PCM) thermal storage devices, achieved energy savings of
      around 46% compared with traditional best practice.

      This project began with a single over-     Normal working hours for the            is utilized to satisfy the building
      riding requirement from the customer     building are between 8am and 6pm          loads, lasting as much as three days
      EIDOS, to guarantee environmental        and therefore the target                  without the need for the heap
      comfort for the whole year round for     environmental comfort conditions          pumps to operate.
      the occupants of a large glass façade    were aimed only at this period.              During high demand periods
      building of 5,000 square meters, at      During the rest of the time very little   namely winter heating loads during
      maximum energy efficiency.                energy was needed to achieve              December/January and summer
         The solution designed and             accurate temperature control. PSM         cooling loads during July/August, the
      installed by the Italian contractor is   energy storage enabled the                stored energy within the TES tanks
      based on a geothermal heat pump          contractor to reduce by half the          for high temperature +46oC and low
      technology that draws energy from        number of bore holes normally             temperature +13oC storage tanks
      the ground through heat pumps            required by the geothermal heat           respectively are utilized to top up the
      during winter and releases it back       pumps, in order to reject heat from       peak load conditions. TES tanks level
      into the ground during summer. This      the heat pumps, especially by             the loads by simply using the surplus
      allows a complete thermal cycle that     running them during night periods.        capacity of the heat pump overnight
      does not thermally dry up the              During day-time at low/medium           and by using this stored energy to
      ground itself. Only energy not           heating and cooling load conditions,      reduce the heat pump capacity
      captured/released from/to the            the stored energy within these TES        requirements by simply releasing the
      ground is provided electrically.         tanks for both heating and cooling        stored energy back to system.
         Compared to traditional systems
      this technology guarantees the               Figure: Simplified system schematic
      following benefits:
      • It is environmental friendly
      • It has very few design constraints
      • It does not require any protection
      measures such as vents, gas sensors
      or fire & explosion prevention devices
         Critical to meeting the customer’s
      desire for lowest possible energy
                                                                                                                                                     AIR CONDITIONING




      use, the contractor purchased two
                                                                                                                                                                                    CHILLED BEAMS




      independent Phase Change Material
                                                                                                                                                                        FAN COILS




      (PCM) Thermal Energy Storage (TES)
      storage devices from EPS Limited,
      designed for +46°C during winter
                                                                                                                                   Heat exchangers
      and +13°C during summer, to store
      the energy equivalent to three days
      usage at average load.


      Benefits provided by
      PCM-TES
      The main benefits of utilizing the
      PCM thermal energy storage
      concept are clear and tangible.



                                                                                                                            May 2008                                                                35

35-36 pcm thermal.indd 35                                                                                                                                                                12/6/08 16:19:27
Load profiles are as follows
                                 The design is based on running
                                 the heat pumps during daytime
                                 only, which equates to
                                 approximately 200 hours out of a
                                 total of 1800 hours of energy
                                 supply during winter periods. This
                                 corresponds to approximately
                                 11% of total running time, the
                                 rest of the capacity being provided
                                 by the TES tanks.
                                    In summer mode, it is
                                 anticipated that the heat pumps
                                 will only run for 100 hours, ie
                                 5.5% of the time, to top up the
                                 cooling loads out of 1,800 hours
                                 total running period.
                                    As a result the design required
                                 only half the number of geothermal
                                 holes and heat pumps as well as
                                 only 300 hours (16.5% of the total
                                 needed) of load to be directly
                                 produced by the heat pumps
                                 during annual operation. This
                                 reduced running hours and
                                 achieved significant running cost
                                 savings and a faster payback for
                                 the installation.
                                    Without the use of TES storage     constant temperature. The biggest        Pay-off for the client
                                 devices, the geothermal field and      problem with water storage tanks         The average annual energy saving
                                 heat pumps would have been            is the stratification within the tanks    compared to a traditional best
                                 doubled in size, which most of the    during both charging and                 practice energy saving technology is
                                 time would only have produced         discharging. Effectively in order to     forecast to be around 46%. In Italy,
                                 unnecessary surplus energy.           obtain a result similar to the one       this means a pay back period without
                                    By halving the system size, the    attained, water would have had to        any regional utility incentives of 8.6
                                 design managed to achieve other       be heated/cooled to much higher/         years, or with regional utility
                                 benefits;                              lower temperatures in winter/            incentives of just over 4 years.
                                 • Halving the infrastructure cost     summer with resulting significant
                                 • Reduced physical sizes              energy waste.                            Obstacles
                                 • Main energy consumption is at          Energy saving occurs when the         So far, the project has not encountered
                                   low, night-time rates               temperature delta between supply         any specific obstacles. The local
                                 • Electrical energy not used for      and return is as small as possible.      authorities were very keen to support
                                   heating and cooling can be used        Using traditional technology:         such low energy technology and there
                                   for other purposes.                 • In summer supply temperature is 7°C    were no side effects such as safety or
                                                                         and return temperature is about        pollution issues. The system did require
                                 PCM energy storage                      12°C with delta T equal to 5°C         a relatively sophisticated management
                                 systems versus other                  • In winter supply temperature is 70°C   system but this was procured locally by
                                 options                                 and return temperature is about        the installation contractor.
                                 Water could have been used for          60°C with delta T equal to 10°C.
                                 storage purposes but the tanks        Through PCM energy storage the           Why the client invested in this
                                 volume for the Phase Change           system provides evident benefits by       technology
                                 Material (PCM) TES storage is only    storing during summer at +13°C and       The customer EIDOS decided to invest
                                 20% of an equivalent water            during winter at +46°C thus              in such a highly efficient technology
                                 storage tank and since the energy     obtaining:                               because within a short period their
                                 needed is high, the system would      • In summer supply temperatures of       investment will be repaid and because
                                 have required large water storage        +17°C and return temperatures of      the project makes a clear and strong
                                 which was not practical due to           +19.5°C with delta T of 2.5°C         statement to its clients, that confirms
                                 space restrictions.                   • In winter supply temperatures of       that EIDOS is oriented towards high
                                    Furthermore it would not have         +40°C and return temperatures of      standards of quality, environment
                                 allowed energy storage at                +36.5°C with a delta T of 3.5°C       friendship and innovation.



      36                    May 2008

35-36 pcm thermal.indd 36                                                                                                                       12/6/08 16:19:27

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Application Of PCM Thermal Energy Storage

  • 1. Application of PCM thermal energy storage Zafer Ure from EPS Limited, Peterborough explains how a recent project in Turin, Italy, based on the innovative use of geothermal heat pumps and phase change material (PCM) thermal storage devices, achieved energy savings of around 46% compared with traditional best practice. This project began with a single over- Normal working hours for the is utilized to satisfy the building riding requirement from the customer building are between 8am and 6pm loads, lasting as much as three days EIDOS, to guarantee environmental and therefore the target without the need for the heap comfort for the whole year round for environmental comfort conditions pumps to operate. the occupants of a large glass façade were aimed only at this period. During high demand periods building of 5,000 square meters, at During the rest of the time very little namely winter heating loads during maximum energy efficiency. energy was needed to achieve December/January and summer The solution designed and accurate temperature control. PSM cooling loads during July/August, the installed by the Italian contractor is energy storage enabled the stored energy within the TES tanks based on a geothermal heat pump contractor to reduce by half the for high temperature +46oC and low technology that draws energy from number of bore holes normally temperature +13oC storage tanks the ground through heat pumps required by the geothermal heat respectively are utilized to top up the during winter and releases it back pumps, in order to reject heat from peak load conditions. TES tanks level into the ground during summer. This the heat pumps, especially by the loads by simply using the surplus allows a complete thermal cycle that running them during night periods. capacity of the heat pump overnight does not thermally dry up the During day-time at low/medium and by using this stored energy to ground itself. Only energy not heating and cooling load conditions, reduce the heat pump capacity captured/released from/to the the stored energy within these TES requirements by simply releasing the ground is provided electrically. tanks for both heating and cooling stored energy back to system. Compared to traditional systems this technology guarantees the Figure: Simplified system schematic following benefits: • It is environmental friendly • It has very few design constraints • It does not require any protection measures such as vents, gas sensors or fire & explosion prevention devices Critical to meeting the customer’s desire for lowest possible energy AIR CONDITIONING use, the contractor purchased two CHILLED BEAMS independent Phase Change Material FAN COILS (PCM) Thermal Energy Storage (TES) storage devices from EPS Limited, designed for +46°C during winter Heat exchangers and +13°C during summer, to store the energy equivalent to three days usage at average load. Benefits provided by PCM-TES The main benefits of utilizing the PCM thermal energy storage concept are clear and tangible. May 2008 35 35-36 pcm thermal.indd 35 12/6/08 16:19:27
  • 2. Load profiles are as follows The design is based on running the heat pumps during daytime only, which equates to approximately 200 hours out of a total of 1800 hours of energy supply during winter periods. This corresponds to approximately 11% of total running time, the rest of the capacity being provided by the TES tanks. In summer mode, it is anticipated that the heat pumps will only run for 100 hours, ie 5.5% of the time, to top up the cooling loads out of 1,800 hours total running period. As a result the design required only half the number of geothermal holes and heat pumps as well as only 300 hours (16.5% of the total needed) of load to be directly produced by the heat pumps during annual operation. This reduced running hours and achieved significant running cost savings and a faster payback for the installation. Without the use of TES storage constant temperature. The biggest Pay-off for the client devices, the geothermal field and problem with water storage tanks The average annual energy saving heat pumps would have been is the stratification within the tanks compared to a traditional best doubled in size, which most of the during both charging and practice energy saving technology is time would only have produced discharging. Effectively in order to forecast to be around 46%. In Italy, unnecessary surplus energy. obtain a result similar to the one this means a pay back period without By halving the system size, the attained, water would have had to any regional utility incentives of 8.6 design managed to achieve other be heated/cooled to much higher/ years, or with regional utility benefits; lower temperatures in winter/ incentives of just over 4 years. • Halving the infrastructure cost summer with resulting significant • Reduced physical sizes energy waste. Obstacles • Main energy consumption is at Energy saving occurs when the So far, the project has not encountered low, night-time rates temperature delta between supply any specific obstacles. The local • Electrical energy not used for and return is as small as possible. authorities were very keen to support heating and cooling can be used Using traditional technology: such low energy technology and there for other purposes. • In summer supply temperature is 7°C were no side effects such as safety or and return temperature is about pollution issues. The system did require PCM energy storage 12°C with delta T equal to 5°C a relatively sophisticated management systems versus other • In winter supply temperature is 70°C system but this was procured locally by options and return temperature is about the installation contractor. Water could have been used for 60°C with delta T equal to 10°C. storage purposes but the tanks Through PCM energy storage the Why the client invested in this volume for the Phase Change system provides evident benefits by technology Material (PCM) TES storage is only storing during summer at +13°C and The customer EIDOS decided to invest 20% of an equivalent water during winter at +46°C thus in such a highly efficient technology storage tank and since the energy obtaining: because within a short period their needed is high, the system would • In summer supply temperatures of investment will be repaid and because have required large water storage +17°C and return temperatures of the project makes a clear and strong which was not practical due to +19.5°C with delta T of 2.5°C statement to its clients, that confirms space restrictions. • In winter supply temperatures of that EIDOS is oriented towards high Furthermore it would not have +40°C and return temperatures of standards of quality, environment allowed energy storage at +36.5°C with a delta T of 3.5°C friendship and innovation. 36 May 2008 35-36 pcm thermal.indd 36 12/6/08 16:19:27