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QC test
Hard Gelatin Capsule
Soft Gelatin Capsule
Analysis of CAPSULES
By:Rajesh L. Dumpala
(B.Pharm, M. Pharm.) PhD. ( Pursuing)
Research Scientist,
Alembic Research Centre. Vadodara
E.Mail:-rdumpala64@gmail.com
[FOR HARD GELATIN CAPSULE]
Raw Material Testing
Gelatin
 Bloom strength
 Viscosity
 Ph
 Moisture
 Clarity &Color of solution
 Water insoluble substances
 Ash
 So2
 Arsenic
 Heavy metals
 Microbial limits
Item A grade B grade C grade
Bloom(6.67%Solution)g≥ 200 160 140
Visco.(6.67%Solution60℃)
CP≥
4.2 3.7 3.2
PH(1%Solution) 5.5 – 7.0
Moisture %≤ 14
Clarity and Color of Solution
(mm)
150 100 50
Water Insoluble Substances %≤ 0.2
Ash %≤ 1.0 2.0 2.0
SO2 (ppm) 100
Arsenic (ppm) 0.8
Heavy Metal (ppm) 50
Microbial Limits per g ≤ 1000
Salmonella Negative
E.Coli Negative
 Bloom strength determination:
The gel strength of gelatin is a measure of the rigidity of a gel
formed from 6.67% solution . Bloom is a measure of force
(weight) required to depress a prescribe area of the surface of the
sample a distance of 4 mm.
FINAL PRODUCT TEST
PHRMACOPIEAL STANDARDS
1. Weight Variation
Accurately weigh 10 capsules.
By suitable means the contents of each
capsule should be removed.
The weights of emptied shells should be
recorded individually
The difference of both the weights will
yield the net weight of the contents.
Then calculate acceptance value.
2.Content of active ingredients
 Determine the amount of active ingredient by the
method described in assay of respective monograph.
 The result lies within the range for the content of
active ingredient(s) stated in the monograph.
Weight of active ingredients
in each capsule
Substract from the lower
limit for samples of
Add to the upper lomit for
samples of
5 10 15 5 10 15
<0.12 1.5 0.7 0.2 1.8 0.6 0.3
>0.12 – 0.3 < 1.2 0.5 0.2 1.5 0.6 0.3
> 0.3 g 0.8 0.2 0.1 1.0 0.4 0.2
TABLE
3.Uniformity of weight
Open the
capsule
without losing
any part of the
shell and
remove the
contents as
completely as
possible.
To remove the
contents of a
soft capsule
the shell may
be washed
with ether or
other suitable
solvent and the
shell allowed to
stand until the
odour of the
solvent is no
longer
detectable.
Weigh the
shell.
The weight of
the contents is
the difference
between the
weightings.
Repeat the
procedure with
a further 19
capsules.
Determine the
average
weight.
4.Content uniformity
Hard capsules containing 25 mg or more of the drug contents
should meet content uniformity requirements.
Assay 10 capsules individually and calculate the acceptance value.
The requirement is met if the acceptance value of 10 capsules is
less than or equal to 15%.
CALCULATION OF ACCEPTANCE VALUE:
(Reference value-mean of individual contents ) + acceptability
constant * sample standard deviation
5. Disintegration
The disintegration of capsules is different from those of
tablets because the determination of end point is difficult
owing to the adhesive nature of shell.
The shell pieces after disintegration may agglomerate
forming large mass of gelatin taking more time to dissolve
and may adhere to the mesh thus, blocking the holes.
• WaterMedium
• 30 minOperation Time
Place each of
the capsules in
the dissolution
apparatus,
excluding air
bubbles from
the surface of
the capsule.
Operate
immediately
at specified
rate within
specified
dissolution
medium at 37
+ 0.5C.
Aliquots
should be
withdrawn at
specified time
points
mentioned in
individual
monograph.
The
requirements
are met if the
quantity of
active
ingredients
dissolved
conforms the
following
standareds
6. Dissolution
At stage 1 (S1): When
6 capsules are tested,
amount of each of the
dissolved content
should not be less than
+/- 5% of the
mentioned in
monograph.
At stage 2 (S2): when 6
capsules are tested, the
average of 12 (both
from step 1and 2)
should be equal to or
greater than 15% and
no capsule should be
than 15%.
At stage 3 (S3): when 12
capsules are tested, the
average of 24 capsules (all
1,2 and 3 steps) should be
equal to or greater than the
amount mentioned in the
monograph, not more than
two units are less than 15%
and no unit s less than 25%.
Standards for the capsules
Non Pharmacopieal Tests
or
Industrial Standards
• Color
• Dimension
• Shape
• Odour
• Solubility
• Brittleness
• Printing
Appearance
of capsules
[FOR SOFT GELATINE CAPSULES]
Raw Material Testing
• Bloom strength
• Viscosity
• Moisture
• pH
• Practical size
• Clarity
• Microbial standards
• Presence of SO2
• Presence of H2O2
Gelatin
FINAL PRODUCT TEST
PHRMACOPIEAL STANDARD
Pre weigh 10 capsules.
Cut the capsules by suitable means (either scissors or any open
blade).`
Remove the contents by washing with a suitable solvent and let the
solvent evaporate by placing them at room temperature for
about 30 mins.
Weigh the individual shells.
Calculate the acceptance value.
1.Weight variation
Content uniformity
Disintegration
Dissolution
Moisture content
Microbial test
Rupture test
NON PHARMACOPIEAL TESTS
or
INDUSTRIAL STANDRDS
 Dimension
 Capsule Shape
 Solubility
 Odour
 pH
 Leakage
 Pellicle formation:
Cultures growing on the surface of liquid media often form a
more or less continuous film called a pellicle. This film
consists of microbial cells and their extracellular products..

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Analysis of capsules

  • 1. QC test Hard Gelatin Capsule Soft Gelatin Capsule Analysis of CAPSULES By:Rajesh L. Dumpala (B.Pharm, M. Pharm.) PhD. ( Pursuing) Research Scientist, Alembic Research Centre. Vadodara E.Mail:-rdumpala64@gmail.com
  • 2. [FOR HARD GELATIN CAPSULE] Raw Material Testing Gelatin  Bloom strength  Viscosity  Ph  Moisture  Clarity &Color of solution  Water insoluble substances  Ash  So2  Arsenic  Heavy metals  Microbial limits
  • 3. Item A grade B grade C grade Bloom(6.67%Solution)g≥ 200 160 140 Visco.(6.67%Solution60℃) CP≥ 4.2 3.7 3.2 PH(1%Solution) 5.5 – 7.0 Moisture %≤ 14 Clarity and Color of Solution (mm) 150 100 50 Water Insoluble Substances %≤ 0.2 Ash %≤ 1.0 2.0 2.0 SO2 (ppm) 100 Arsenic (ppm) 0.8 Heavy Metal (ppm) 50 Microbial Limits per g ≤ 1000 Salmonella Negative E.Coli Negative
  • 4.  Bloom strength determination: The gel strength of gelatin is a measure of the rigidity of a gel formed from 6.67% solution . Bloom is a measure of force (weight) required to depress a prescribe area of the surface of the sample a distance of 4 mm.
  • 5. FINAL PRODUCT TEST PHRMACOPIEAL STANDARDS 1. Weight Variation Accurately weigh 10 capsules. By suitable means the contents of each capsule should be removed. The weights of emptied shells should be recorded individually The difference of both the weights will yield the net weight of the contents. Then calculate acceptance value.
  • 6. 2.Content of active ingredients  Determine the amount of active ingredient by the method described in assay of respective monograph.  The result lies within the range for the content of active ingredient(s) stated in the monograph. Weight of active ingredients in each capsule Substract from the lower limit for samples of Add to the upper lomit for samples of 5 10 15 5 10 15 <0.12 1.5 0.7 0.2 1.8 0.6 0.3 >0.12 – 0.3 < 1.2 0.5 0.2 1.5 0.6 0.3 > 0.3 g 0.8 0.2 0.1 1.0 0.4 0.2 TABLE
  • 7. 3.Uniformity of weight Open the capsule without losing any part of the shell and remove the contents as completely as possible. To remove the contents of a soft capsule the shell may be washed with ether or other suitable solvent and the shell allowed to stand until the odour of the solvent is no longer detectable. Weigh the shell. The weight of the contents is the difference between the weightings. Repeat the procedure with a further 19 capsules. Determine the average weight.
  • 8. 4.Content uniformity Hard capsules containing 25 mg or more of the drug contents should meet content uniformity requirements. Assay 10 capsules individually and calculate the acceptance value. The requirement is met if the acceptance value of 10 capsules is less than or equal to 15%. CALCULATION OF ACCEPTANCE VALUE: (Reference value-mean of individual contents ) + acceptability constant * sample standard deviation
  • 9. 5. Disintegration The disintegration of capsules is different from those of tablets because the determination of end point is difficult owing to the adhesive nature of shell. The shell pieces after disintegration may agglomerate forming large mass of gelatin taking more time to dissolve and may adhere to the mesh thus, blocking the holes. • WaterMedium • 30 minOperation Time
  • 10. Place each of the capsules in the dissolution apparatus, excluding air bubbles from the surface of the capsule. Operate immediately at specified rate within specified dissolution medium at 37 + 0.5C. Aliquots should be withdrawn at specified time points mentioned in individual monograph. The requirements are met if the quantity of active ingredients dissolved conforms the following standareds 6. Dissolution
  • 11. At stage 1 (S1): When 6 capsules are tested, amount of each of the dissolved content should not be less than +/- 5% of the mentioned in monograph. At stage 2 (S2): when 6 capsules are tested, the average of 12 (both from step 1and 2) should be equal to or greater than 15% and no capsule should be than 15%. At stage 3 (S3): when 12 capsules are tested, the average of 24 capsules (all 1,2 and 3 steps) should be equal to or greater than the amount mentioned in the monograph, not more than two units are less than 15% and no unit s less than 25%. Standards for the capsules
  • 12. Non Pharmacopieal Tests or Industrial Standards • Color • Dimension • Shape • Odour • Solubility • Brittleness • Printing Appearance of capsules
  • 13. [FOR SOFT GELATINE CAPSULES] Raw Material Testing • Bloom strength • Viscosity • Moisture • pH • Practical size • Clarity • Microbial standards • Presence of SO2 • Presence of H2O2 Gelatin
  • 14. FINAL PRODUCT TEST PHRMACOPIEAL STANDARD Pre weigh 10 capsules. Cut the capsules by suitable means (either scissors or any open blade).` Remove the contents by washing with a suitable solvent and let the solvent evaporate by placing them at room temperature for about 30 mins. Weigh the individual shells. Calculate the acceptance value. 1.Weight variation
  • 16. NON PHARMACOPIEAL TESTS or INDUSTRIAL STANDRDS  Dimension  Capsule Shape  Solubility  Odour  pH  Leakage  Pellicle formation: Cultures growing on the surface of liquid media often form a more or less continuous film called a pellicle. This film consists of microbial cells and their extracellular products..