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Alubee Die Casters
Plant -I
Plot #20A,SIPCOT – Phase 1,Hosur – 635126,
Krishnagiri Dist, Tamilnadu
Plant -II
Plot #83,SIPCOT – Phase 1,
Hosur – 635126, Krishnagiri Dist,
Tamilnadu
[Under Construction]
ALUBEE DIE CASTERS
Celebrating 3 0 Year s OF “ PLEASURE DIE CASTING” …
Web : www.alubee.com
Contents
ofthe
Presentation
ALUBEE DIE CASTERS
S E C T I O N 1 : A L U B E E , A G L I M P S E
• Why Alubee?
• Vision & Mission of Alubee
• Message to our Customers
• Creating an Impact (Quality & Being
Development)
• Awards
S E C T I O N 2 : P R O C E S S E S
• Pressure Die Casting
• Post Casting Operations - Fettling CNC/VMC
• Post machining operations -Secondary Assembly
• Final Inspection
• Metrology
S E C T I O N 4 : S U M M A R Y
• Best practices
• Customers
• NPD Process flow Accountability
chart
• ASR
• Activities Milestones
• Plan for Unit-II Infrastructure expansion
S E C T I O N 3 : P R O D U C T S
• Generator End covers for LCV, HCV
vehicles.
• Starter motor end shields for 2
Wheelers, LCV & HCV Vehicles.
• Accessories for Power tools.
• Parts for Textile machineries.
• Accessories for Two Wheelers.
• End cover for Pump assemblies.
• Vacuum pump assemblies.
Founders
Shri.Praburam.G
Managing Partner
Shri.Veeraraghavan.G
Managing Partner
Shri.Sairam.G
Managing Partner
ALUBEE DIE CASTERS
Successors
Pradeep Praburam
JMD
Praveen Praburam
JMD
Nikhil Nanda
Future Successor (Currently
perusing Bachelor of
Engineering
In
Industrial Engineering and
Management
ALUBEE DIE CASTERS
SECTION 1
Alubee- AGlimpse
ALUBEE DIE CASTERS
Messagetoour Customers
 Just give us the drawing; All the customer needs &expectations will
be fulfilled and exceeded through the capability and expertise of multi-
field presence(PDC, Press tools, injectionand rubber moulds, gauges &
fixtures).
 On time delivery assured every time through scientific supply chain
managementwhichis built through relationship.
 Team Alubee is flexible for our customer's needs.
 We are the "Committed people" who operate out of the Mantra:
"Always yes to the customer".
TeamAlubee
ALUBEE DIE CASTERS
‟We commit to what we deliver
and
deliver what we commit”
Why Alubee?
Unique, exclusive,
committed
people
“‘Always
yes
to thecustomer’‘’”
State ofthe art
facilities
&
infrastructure
Highly competitive,
talented,
and
dedicated team
On time delivery
everytime
ALUBEE DIE CASTERS
 Alubee is committed to becoming the number one in
every segment we operate in.
 Alubee strives to bring pride &joy to all its stakeholders by
adopting the principle “Always deliver more than what is
received”.
 Alubee strives to provide world-class & innovative
products and provide organizational excellence in every
aspect to help fellow “Alubeans,” explore their potential by
providing a happy environment.
ALUBEE DIE CASTERS
Q U A L I T Y
S T A N D A R D S
B E I N G
D E V E L O P M E N T
Creating
anImpact
 We at Alubee Die Casters are committed to provide customer
delight through quality,value for cost and on time delivery for all
the products manufactured.
 Transforming employees and making them to adopt to
the ever changing trends are the key factors we practice.
ALUBEE DIE CASTERS
QualityStandards
 Highest quality standards through continual
improvement
 Maximizing the value to the customers by
100% delivery with the policy of always ‘yes’to
customers
Result ofQuality Measures
 Customer end rejection – 0 PPM
 In house rejection -machining -99 PPM approach 500PPM
Casting-10,000 PPM
 On time Delivery to customer
 Deliveryperformance – 100%
 Pleasantand safety working environment with
ZERO Incidents.
 Training to employees to enhance their attitude and
competence.(Minimum 3 Hrs /Employee /Month)
ALUBEE DIE CASTERS
Result ofbeingDevelopment
 A role in transforming the being of every “Alubean”
 Grow holistically in both their professional and personal front
 Bring the godliness in their everydayactivity
 Develop and shape their mind in handling any activity with value
ALUBEE DIE CASTERS
Awards
 Best Tooling Support Award by M/s.G.K.Plastics –1994
 Best Process Innovation Award by M/s. Dynaspede -1996
 Bosch Best Supplier Award -2009 Alucast -Best Foundry Award-2010
 Hyundai ' SQ‘ Mark Certified -2011 Consistency in quality award -2011.
 Alucast -Best Foundry Award –2012
 Alucast -Best Foundry Award –2014
 Alucast –Best Foundry Award –2016
 National outstanding Entrepreneur Award -2016.
 Alucast –Best Foundry Award -2018 ISO/IATF 16949 Certified
 ISO 14001/ISO 18001 –Certified WCMS Certified by Ford
 Best Performance Award By SEG Automotive Group -2018
ALUBEE DIE CASTERS
SECTION 2
Processes
ALUBEE DIE CASTERS
Pressure DieCasting
 State-of-the-art Die Casting facility equipped with a range of machines
starting from 125 tons, 250 tons, and up to 350 tons capacity
 Progressive plan to add higher tonnage machines
 Catering to a wide range of customers and varieties of products.
 14 different automated and Semi-automated machines of varying capacity
 The ingot is melted in the mother furnace and is cleaned with drossing
chemicals and transferred to the holding furnaces using the transfer
ladles.
 Nitrogen degassing is performed, and the density index is verified.
ALUBEE DIE CASTERS
Fettling- Post Casting Operations
 Trimming dies have been designed in-hhouse to achieve he
concept of "Trim to shotblast"
 This brings down the percentage of rejection and rework
involved.
 Highly innovative trimming dies designed for various components
cuts down the manual labour and the number of manpower
required
ALUBEE DIE CASTERS
 CNC machining centers and VMC machining centers help Alubee to produce
high precision components.
 State-of-the-art CNC machine shop, which consists of CNC machines
and VMC machines.
 The HASS model VMC centers are imported from the United States
 LMW CNC lathes ensure the customer requirements are met 100%.
 Uniquely designed work holding Fixtures are designed for the turning and
milling centers.
 Availability of highly accurate and calibrated air gauges ateach work center to
ensure the dimensional accuracy of the parts.
 Strict In- line inspection of running components through attribute
gauges for extra firewall in quality.
Machining Shop ALUBEE DIE CASTERS
Post MachiningOperations
 “Think global and work locally.”
 Post-machining operations known as secondary operations. In this dapartment, drilling,
tapping, burnishing multi-head drilling, multi-head tapping, and impregnations
,milling, grooving, and bush pressing operationsare carried out.
 Instead of performing every operation in VMC, several operations are carried out in
conventional drilling machines to save costs. Exclusively designed multi-head taps,
drills, and reamers used for secondary operations.
 Aids in cutting down the cycle time and improves productivity greatly.
 The required quality and repeatability are achieved. Eliminates and nullifies the possibility
of a missing operation
.
ALUBEE DIE CASTERS
Assembly Operations
 The vacuum pump assembly is one of the challenging assignments Alubee
has undertaken.
 Electronic leak tester ensures the pump does not have any leak.
 Auto-confirmation mark after the assembly ensures that the leak is appropriately tested
and passed.
 Alubee has the capacity of assembling around 2000 assemblies per shift.
 The assembly being undertaken at this department is ahighly prestigious assignment.
Vacuum pumps are part of the brake application in automobiles. Safetyis the prime
factor involved in such intricate assemblies.
 The customer have trusted Alubee and has awarded this brake application-related
assembly to our dedicated team.
 Alubeans see this assembly as a car and a human life involved. The entire feeling
domain is modified and the work is done accordingly to adhere to the most stringent
safety measures to achieve the same.
ALUBEE DIE CASTERS
FinalInspection
 This is known as the zero-error station and serves as a firewall
 Most important functional parameters are checked in the semi-
automatic inspection machines.
 Why Final Inspection?
The components produced at Alubee go through a myriad of processes at
various stages of production.
 Even though, the components are screened for quality at various stages, a final
firewall is required.
 The ultimate aim is to achieve Zero PPM at the customer end.
 To work towards this, an additional visual firewall is required at the final
stages for extra protection and screening of all our components.
 Innovative quick inspection methods and auto-fixtures have been designed
in- house to fasten up the inspection process at each station.
ALUBEE DIE CASTERS
Metrology ALUBEE DIE CASTERS
 Advances state of art metrology department takes care of the dimensional
verification activities to ensure the accuracy , reliability and precision of
these components.
 Follows the standards that are required by customers.
 Statutory norms required by the registered authorities for testing and
verification.
 Facilities available :
• Wenzil CMM
• Dynascan Profile projector.
• Tespa surface tester.
• Amtech Spectro.
PackingandDispatch Standards
Polypropylene Boxes Plastic Bins Carton Boxes
ALUBEE DIE CASTERS
Parts To Products
ALUBEE DIE CASTERS
SECTION 3
Motorbike Accessories
2- wheeler vehicle part. Helps in supporting the rear/pillion riders. It
helps in holding the rider and helps prevent the pull observed by the
rear rider due to the torque.
The backrest plate is fitted with a pad and some foam to soften and
tighten the hold, which gives cushioning and a comforting effect while
riding.
ALUBEE DIE CASTERS
Pnuematic Actuator Pumps
A c t u a t o r s
S U B - A S S E M B L I E S
Product Specifications:
Products : Pistons & End covers
Application : SAFE Air Pneumatic Actuators
Customer : Sanyata Actuation and Fluid Engineering –Chennai .
 A pneumatic actuator is powered by compressedair in order to
turn a valve, typically through 90 degrees of rotation.
 The return action can be driven by compressedair again (hence
labelled Double Acting) or via a set of springs (called Spring
Return/Single Acting).
 The mechanism to convert compressedair to torque is either a
gear pair or a scotch yoke mechanism.
ALUBEE DIE CASTERS
Starter motor – brackets
A U T O M O B I L E S U B - A S S E M B L I E S
 The mounting bracket is used in aiding the
cranking of the starter motor.
 The brackets are mounted in the engines in with a
screw.
 Based on the application, the brackets will be
mounted either in the top or the bottom of the
engine.
ALUBEE DIE CASTERS
Product Specifications:
Products : CE & DE Brackets
Application : 2 Wheeler engines for Aries, Kawasaki, Hero ,Wego , RE.
Customer : Lucas –TVS Pondicherry- Plant.
Vacuum Pump Assemblies
Servesas asource of vacuum pressure to be used for brake Boosters for braking
application and other accessories like EGRvalve and turbo- charger waste gate actuation.
Diesel Passenger cars, Vans, Multi-Utility Vehicles & Trucks, Gasoline
Engine for Heavy vehicles.
A U T O M O B I L E S U B - A S S E M B L I E S
ALUBEE DIE CASTERS
Lucas –TVS Limited
Power Tool Components
Grinder Housing, Hand Grinder Parts: Double
sealed gear housing to help reduce dust
penetration in angle/hand grinders
G R I N D E R H O U S I N G
ALUBEE DIE CASTERS
Generator Parts
To direct the cooling air to components which require
different amounts of cooling an alternator cover cap is
provided to prevent accidental contact with current-
carrying elements and which is formed with slits or
openings therein located with respect to the
components requiring cooling.
ALUBEE DIE CASTERS
SEG- Automotive Lucas –TVS Limited
Alternator End Covers
Generator Parts
A starter is a device used to rotate an internal-combustion
engine so as to initiate the engine's operation under its own
power. Starters can be electric, pneumatic, or hydraulic.
The starter can also be another internal-combustion
engine in the case, for instance, of very large engines,
or diesel engines in agricultural or excavation applications
ALUBEE DIE CASTERS
SEG- Automotive
Starter Motor End Shields
A heat sink is a passive heat exchanger that transfers
the heat generated by an electronic or a mechanical
device to a fluid medium, often air or aliquid coolant,
where it is dissipated away from the device, thereby
allowing regulation of the device's temperature
SEG- Automotive
Heat sinks for rectifiers ALUBEE DIE CASTERS
Lucas –TVS
Gates corporation
Parts for Auto Belt Tensioners/ Idlers ALUBEE DIE CASTERS
Lever tensioning devices are used in ring
spinning machines.
It provides a smooth but slip free guide to the
bottom apron.
It plays a key role in ensuring correct tension of
the apron and perfect yarn quality.
Textile Machine -Accessories
T E X T I L E A C C E S S O R I E S
Textile Machinery Accessories ALUBEE DIE CASTERS
Lever tensioner Customer : KTTM- Bengaluru
W a t c h Cases & Heat Sinks
Watch cases
Aluminium die casted watch cases
ALUBEE DIE CASTERS
Customer : Titan Industries
Heat Sinks Customer : Delta Electronics
Dies a n d Fixtures
Different types of moulds and fixtures
designed at Alubee Die Casters
Fixtrue
Gauge
Dies
Multi head taps
D I E S A N D M O U L D S
J I G S A N D F I X T U R E S
ALUBEE DIE CASTERS
S E C T I O N 4
S u m m a r y
ALUBEE DIE CASTERS
Best Practices
1. Meditation-improving the being improves doing
2. My Machine Concept
3. Multi Skill-Shuffling Laterally- A self driven exercise
4. Common Forum to Share MIS Data
5. Quality Bell
6. Quality Chariot
7. Quality oath
8. Freedom to stop the poor quality - By Any ADC Member
9. Instantaneous Surprise Gifts-To Motivate Thinking Ability
10. Windows of Fame
11. ASR
12. Task bench
13. Man of the Month
14. Celebration invites Celebration
ALUBEE DIE CASTERS
Our Customers ALUBEE DIE CASTERS
Customers in Line
A S R ( A l u b e e S o c i a l R e s p o n s i b i l i t i e s
S P O R T S G O O D S D I S T R I B U T I O N
S A P L I N G P L A N T A T I O N
C L E A N I N G T H E S T R E E T S
ALUBEE DIE CASTERS
A D D R S S S I N G T H E S T U D E N T S B A G S D I S T R I B U T I O N
B L O O D D O N A T I O N
A S R A C T I V I T I E S
ALUBEE DIE CASTERS
Testimonials ALUBEE DIE CASTERS
“Excellent facility, high quality and impressive knowledge base. I look forward to continue to work with Alubee”
FARAZ ABULHAWA, Royan Enfield UK
“Thank you for your welcome! Drive the business”
STEFFEN TRAUB, SEG Stuttgart
“Interesting factory, implemented well for lean ”
SAM LAN, Johor Bahru Malasiya
“Great opportunity to witness the transformation process, spirit and commitment to our business relationship! Now please go
global!”
GUNTER HOFFMAN, VP Purchasing
“Keep improving. Sky is the limit. The way you are all moving, I’m sure this organization will always grow.”
GANESHAN N, Alucast Pune
“Very systematic approach which leads to productivity and team spirit”
M.K. SASIKUMAR, KAMCO General Manager
“Very impressive work ethics and organizational culture rooted in Indian culture”
K RAVI SHANKAR AND R. BALAJI, Sanyata Actuation
“Factory looks neat & clean. 5s and other ‘q’ systems in place. factory is equipped with all the required facility &
infrastructure. Wish you luck to have more business with us & others.”
Mr. G. Mohan, Lucas TVS
Started as an innovative Tool Room
1 9 9 1
Ventured into CNC Machining
1 9 9 3
Started VMC
1 9 9 6
Explored PDC possiblities
1 9 9 8
Bought all operations under one
roof
2 0 0 5
Introduced the Admin block and
state of the art Metrology lab
2 0 1 0
M i l e s t o n e s
Fully Automatic PDC machine
2 0 1 7
Exports to Mexico and Hungary
2 0 1 8
Unit 2
2 0 2 1
ALUBEE DIE CASTERS
T h a n k you!
Contact us if there are any questions.
www.alubee.com
W E B S I T E
+91 82207 52111
Jaya Prakash.P
Head – Business Development & Operations
production@alubee.com
E M A I L A D D R E S S
ALUBEE DIE CASTERS
Website
Contact / Enquiry
Email

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Alubee Profile Final.pptx

  • 1. Alubee Die Casters Plant -I Plot #20A,SIPCOT – Phase 1,Hosur – 635126, Krishnagiri Dist, Tamilnadu Plant -II Plot #83,SIPCOT – Phase 1, Hosur – 635126, Krishnagiri Dist, Tamilnadu [Under Construction] ALUBEE DIE CASTERS Celebrating 3 0 Year s OF “ PLEASURE DIE CASTING” … Web : www.alubee.com
  • 2. Contents ofthe Presentation ALUBEE DIE CASTERS S E C T I O N 1 : A L U B E E , A G L I M P S E • Why Alubee? • Vision & Mission of Alubee • Message to our Customers • Creating an Impact (Quality & Being Development) • Awards S E C T I O N 2 : P R O C E S S E S • Pressure Die Casting • Post Casting Operations - Fettling CNC/VMC • Post machining operations -Secondary Assembly • Final Inspection • Metrology S E C T I O N 4 : S U M M A R Y • Best practices • Customers • NPD Process flow Accountability chart • ASR • Activities Milestones • Plan for Unit-II Infrastructure expansion S E C T I O N 3 : P R O D U C T S • Generator End covers for LCV, HCV vehicles. • Starter motor end shields for 2 Wheelers, LCV & HCV Vehicles. • Accessories for Power tools. • Parts for Textile machineries. • Accessories for Two Wheelers. • End cover for Pump assemblies. • Vacuum pump assemblies.
  • 4. Successors Pradeep Praburam JMD Praveen Praburam JMD Nikhil Nanda Future Successor (Currently perusing Bachelor of Engineering In Industrial Engineering and Management ALUBEE DIE CASTERS
  • 6. Messagetoour Customers  Just give us the drawing; All the customer needs &expectations will be fulfilled and exceeded through the capability and expertise of multi- field presence(PDC, Press tools, injectionand rubber moulds, gauges & fixtures).  On time delivery assured every time through scientific supply chain managementwhichis built through relationship.  Team Alubee is flexible for our customer's needs.  We are the "Committed people" who operate out of the Mantra: "Always yes to the customer". TeamAlubee ALUBEE DIE CASTERS
  • 7. ‟We commit to what we deliver and deliver what we commit” Why Alubee? Unique, exclusive, committed people “‘Always yes to thecustomer’‘’” State ofthe art facilities & infrastructure Highly competitive, talented, and dedicated team On time delivery everytime ALUBEE DIE CASTERS
  • 8.  Alubee is committed to becoming the number one in every segment we operate in.  Alubee strives to bring pride &joy to all its stakeholders by adopting the principle “Always deliver more than what is received”.  Alubee strives to provide world-class & innovative products and provide organizational excellence in every aspect to help fellow “Alubeans,” explore their potential by providing a happy environment. ALUBEE DIE CASTERS
  • 9. Q U A L I T Y S T A N D A R D S B E I N G D E V E L O P M E N T Creating anImpact  We at Alubee Die Casters are committed to provide customer delight through quality,value for cost and on time delivery for all the products manufactured.  Transforming employees and making them to adopt to the ever changing trends are the key factors we practice. ALUBEE DIE CASTERS
  • 10. QualityStandards  Highest quality standards through continual improvement  Maximizing the value to the customers by 100% delivery with the policy of always ‘yes’to customers Result ofQuality Measures  Customer end rejection – 0 PPM  In house rejection -machining -99 PPM approach 500PPM Casting-10,000 PPM  On time Delivery to customer  Deliveryperformance – 100%  Pleasantand safety working environment with ZERO Incidents.  Training to employees to enhance their attitude and competence.(Minimum 3 Hrs /Employee /Month) ALUBEE DIE CASTERS
  • 11. Result ofbeingDevelopment  A role in transforming the being of every “Alubean”  Grow holistically in both their professional and personal front  Bring the godliness in their everydayactivity  Develop and shape their mind in handling any activity with value ALUBEE DIE CASTERS
  • 12. Awards  Best Tooling Support Award by M/s.G.K.Plastics –1994  Best Process Innovation Award by M/s. Dynaspede -1996  Bosch Best Supplier Award -2009 Alucast -Best Foundry Award-2010  Hyundai ' SQ‘ Mark Certified -2011 Consistency in quality award -2011.  Alucast -Best Foundry Award –2012  Alucast -Best Foundry Award –2014  Alucast –Best Foundry Award –2016  National outstanding Entrepreneur Award -2016.  Alucast –Best Foundry Award -2018 ISO/IATF 16949 Certified  ISO 14001/ISO 18001 –Certified WCMS Certified by Ford  Best Performance Award By SEG Automotive Group -2018 ALUBEE DIE CASTERS
  • 14. Pressure DieCasting  State-of-the-art Die Casting facility equipped with a range of machines starting from 125 tons, 250 tons, and up to 350 tons capacity  Progressive plan to add higher tonnage machines  Catering to a wide range of customers and varieties of products.  14 different automated and Semi-automated machines of varying capacity  The ingot is melted in the mother furnace and is cleaned with drossing chemicals and transferred to the holding furnaces using the transfer ladles.  Nitrogen degassing is performed, and the density index is verified. ALUBEE DIE CASTERS
  • 15. Fettling- Post Casting Operations  Trimming dies have been designed in-hhouse to achieve he concept of "Trim to shotblast"  This brings down the percentage of rejection and rework involved.  Highly innovative trimming dies designed for various components cuts down the manual labour and the number of manpower required ALUBEE DIE CASTERS
  • 16.  CNC machining centers and VMC machining centers help Alubee to produce high precision components.  State-of-the-art CNC machine shop, which consists of CNC machines and VMC machines.  The HASS model VMC centers are imported from the United States  LMW CNC lathes ensure the customer requirements are met 100%.  Uniquely designed work holding Fixtures are designed for the turning and milling centers.  Availability of highly accurate and calibrated air gauges ateach work center to ensure the dimensional accuracy of the parts.  Strict In- line inspection of running components through attribute gauges for extra firewall in quality. Machining Shop ALUBEE DIE CASTERS
  • 17. Post MachiningOperations  “Think global and work locally.”  Post-machining operations known as secondary operations. In this dapartment, drilling, tapping, burnishing multi-head drilling, multi-head tapping, and impregnations ,milling, grooving, and bush pressing operationsare carried out.  Instead of performing every operation in VMC, several operations are carried out in conventional drilling machines to save costs. Exclusively designed multi-head taps, drills, and reamers used for secondary operations.  Aids in cutting down the cycle time and improves productivity greatly.  The required quality and repeatability are achieved. Eliminates and nullifies the possibility of a missing operation . ALUBEE DIE CASTERS
  • 18. Assembly Operations  The vacuum pump assembly is one of the challenging assignments Alubee has undertaken.  Electronic leak tester ensures the pump does not have any leak.  Auto-confirmation mark after the assembly ensures that the leak is appropriately tested and passed.  Alubee has the capacity of assembling around 2000 assemblies per shift.  The assembly being undertaken at this department is ahighly prestigious assignment. Vacuum pumps are part of the brake application in automobiles. Safetyis the prime factor involved in such intricate assemblies.  The customer have trusted Alubee and has awarded this brake application-related assembly to our dedicated team.  Alubeans see this assembly as a car and a human life involved. The entire feeling domain is modified and the work is done accordingly to adhere to the most stringent safety measures to achieve the same. ALUBEE DIE CASTERS
  • 19. FinalInspection  This is known as the zero-error station and serves as a firewall  Most important functional parameters are checked in the semi- automatic inspection machines.  Why Final Inspection? The components produced at Alubee go through a myriad of processes at various stages of production.  Even though, the components are screened for quality at various stages, a final firewall is required.  The ultimate aim is to achieve Zero PPM at the customer end.  To work towards this, an additional visual firewall is required at the final stages for extra protection and screening of all our components.  Innovative quick inspection methods and auto-fixtures have been designed in- house to fasten up the inspection process at each station. ALUBEE DIE CASTERS
  • 20. Metrology ALUBEE DIE CASTERS  Advances state of art metrology department takes care of the dimensional verification activities to ensure the accuracy , reliability and precision of these components.  Follows the standards that are required by customers.  Statutory norms required by the registered authorities for testing and verification.  Facilities available : • Wenzil CMM • Dynascan Profile projector. • Tespa surface tester. • Amtech Spectro.
  • 21. PackingandDispatch Standards Polypropylene Boxes Plastic Bins Carton Boxes ALUBEE DIE CASTERS
  • 22. Parts To Products ALUBEE DIE CASTERS SECTION 3
  • 23. Motorbike Accessories 2- wheeler vehicle part. Helps in supporting the rear/pillion riders. It helps in holding the rider and helps prevent the pull observed by the rear rider due to the torque. The backrest plate is fitted with a pad and some foam to soften and tighten the hold, which gives cushioning and a comforting effect while riding. ALUBEE DIE CASTERS
  • 24. Pnuematic Actuator Pumps A c t u a t o r s S U B - A S S E M B L I E S Product Specifications: Products : Pistons & End covers Application : SAFE Air Pneumatic Actuators Customer : Sanyata Actuation and Fluid Engineering –Chennai .  A pneumatic actuator is powered by compressedair in order to turn a valve, typically through 90 degrees of rotation.  The return action can be driven by compressedair again (hence labelled Double Acting) or via a set of springs (called Spring Return/Single Acting).  The mechanism to convert compressedair to torque is either a gear pair or a scotch yoke mechanism. ALUBEE DIE CASTERS
  • 25. Starter motor – brackets A U T O M O B I L E S U B - A S S E M B L I E S  The mounting bracket is used in aiding the cranking of the starter motor.  The brackets are mounted in the engines in with a screw.  Based on the application, the brackets will be mounted either in the top or the bottom of the engine. ALUBEE DIE CASTERS Product Specifications: Products : CE & DE Brackets Application : 2 Wheeler engines for Aries, Kawasaki, Hero ,Wego , RE. Customer : Lucas –TVS Pondicherry- Plant.
  • 26. Vacuum Pump Assemblies Servesas asource of vacuum pressure to be used for brake Boosters for braking application and other accessories like EGRvalve and turbo- charger waste gate actuation. Diesel Passenger cars, Vans, Multi-Utility Vehicles & Trucks, Gasoline Engine for Heavy vehicles. A U T O M O B I L E S U B - A S S E M B L I E S ALUBEE DIE CASTERS Lucas –TVS Limited
  • 27. Power Tool Components Grinder Housing, Hand Grinder Parts: Double sealed gear housing to help reduce dust penetration in angle/hand grinders G R I N D E R H O U S I N G ALUBEE DIE CASTERS
  • 28. Generator Parts To direct the cooling air to components which require different amounts of cooling an alternator cover cap is provided to prevent accidental contact with current- carrying elements and which is formed with slits or openings therein located with respect to the components requiring cooling. ALUBEE DIE CASTERS SEG- Automotive Lucas –TVS Limited Alternator End Covers
  • 29. Generator Parts A starter is a device used to rotate an internal-combustion engine so as to initiate the engine's operation under its own power. Starters can be electric, pneumatic, or hydraulic. The starter can also be another internal-combustion engine in the case, for instance, of very large engines, or diesel engines in agricultural or excavation applications ALUBEE DIE CASTERS SEG- Automotive Starter Motor End Shields
  • 30. A heat sink is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or aliquid coolant, where it is dissipated away from the device, thereby allowing regulation of the device's temperature SEG- Automotive Heat sinks for rectifiers ALUBEE DIE CASTERS Lucas –TVS
  • 31. Gates corporation Parts for Auto Belt Tensioners/ Idlers ALUBEE DIE CASTERS
  • 32. Lever tensioning devices are used in ring spinning machines. It provides a smooth but slip free guide to the bottom apron. It plays a key role in ensuring correct tension of the apron and perfect yarn quality. Textile Machine -Accessories T E X T I L E A C C E S S O R I E S Textile Machinery Accessories ALUBEE DIE CASTERS Lever tensioner Customer : KTTM- Bengaluru
  • 33. W a t c h Cases & Heat Sinks Watch cases Aluminium die casted watch cases ALUBEE DIE CASTERS Customer : Titan Industries Heat Sinks Customer : Delta Electronics
  • 34. Dies a n d Fixtures Different types of moulds and fixtures designed at Alubee Die Casters Fixtrue Gauge Dies Multi head taps D I E S A N D M O U L D S J I G S A N D F I X T U R E S ALUBEE DIE CASTERS
  • 35. S E C T I O N 4 S u m m a r y ALUBEE DIE CASTERS
  • 36. Best Practices 1. Meditation-improving the being improves doing 2. My Machine Concept 3. Multi Skill-Shuffling Laterally- A self driven exercise 4. Common Forum to Share MIS Data 5. Quality Bell 6. Quality Chariot 7. Quality oath 8. Freedom to stop the poor quality - By Any ADC Member 9. Instantaneous Surprise Gifts-To Motivate Thinking Ability 10. Windows of Fame 11. ASR 12. Task bench 13. Man of the Month 14. Celebration invites Celebration ALUBEE DIE CASTERS
  • 37. Our Customers ALUBEE DIE CASTERS
  • 39. A S R ( A l u b e e S o c i a l R e s p o n s i b i l i t i e s S P O R T S G O O D S D I S T R I B U T I O N S A P L I N G P L A N T A T I O N C L E A N I N G T H E S T R E E T S ALUBEE DIE CASTERS
  • 40. A D D R S S S I N G T H E S T U D E N T S B A G S D I S T R I B U T I O N B L O O D D O N A T I O N A S R A C T I V I T I E S ALUBEE DIE CASTERS
  • 41. Testimonials ALUBEE DIE CASTERS “Excellent facility, high quality and impressive knowledge base. I look forward to continue to work with Alubee” FARAZ ABULHAWA, Royan Enfield UK “Thank you for your welcome! Drive the business” STEFFEN TRAUB, SEG Stuttgart “Interesting factory, implemented well for lean ” SAM LAN, Johor Bahru Malasiya “Great opportunity to witness the transformation process, spirit and commitment to our business relationship! Now please go global!” GUNTER HOFFMAN, VP Purchasing “Keep improving. Sky is the limit. The way you are all moving, I’m sure this organization will always grow.” GANESHAN N, Alucast Pune “Very systematic approach which leads to productivity and team spirit” M.K. SASIKUMAR, KAMCO General Manager “Very impressive work ethics and organizational culture rooted in Indian culture” K RAVI SHANKAR AND R. BALAJI, Sanyata Actuation “Factory looks neat & clean. 5s and other ‘q’ systems in place. factory is equipped with all the required facility & infrastructure. Wish you luck to have more business with us & others.” Mr. G. Mohan, Lucas TVS
  • 42. Started as an innovative Tool Room 1 9 9 1 Ventured into CNC Machining 1 9 9 3 Started VMC 1 9 9 6 Explored PDC possiblities 1 9 9 8 Bought all operations under one roof 2 0 0 5 Introduced the Admin block and state of the art Metrology lab 2 0 1 0 M i l e s t o n e s Fully Automatic PDC machine 2 0 1 7 Exports to Mexico and Hungary 2 0 1 8 Unit 2 2 0 2 1 ALUBEE DIE CASTERS
  • 43. T h a n k you! Contact us if there are any questions. www.alubee.com W E B S I T E +91 82207 52111 Jaya Prakash.P Head – Business Development & Operations production@alubee.com E M A I L A D D R E S S ALUBEE DIE CASTERS Website Contact / Enquiry Email