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CAPABILITY STATEMENT
Austchrome Pty Ltd
37-41 Commercial Avenue
Paget, Qld 4740
Telephone 07 4952 8900
PO Box 5756
Mackay Mail Centre Qld 4741
www.austchrome.com.au
AUSTCHROME PTY LTD
ESTABLISHED IN 1995 AND PART OF
THE SIME DARBY INDUSTRIAL GROUP,
AUSTCHROME OFFERS CUSTOMERS A
COMPREHENSIVE AND UNPARALLELED
RANGE OF RECLAMATION AND
RECONDITIONING TECHNOLOGIES
INCLUDING CHROME PLATING,
HYDRAULIC CYLINDER REPAIRS,
MACHINING SERVICES AND THERMAL
SPRAY COATING SERVICES.
Our people work closely with our
customers to understand the use and
application of the equipment so that
we can provide componentry repair
and rebuild options that reduce costs,
increase performance, and extend
componentry life.
Based in Mackay, Austchrome is the
largest and only reclamation and
reconditioning business located near
the Central Queensland mining region
with the capability to undertake chrome
plating operations for all types of large
and small hydraulic cylinders.
We are market leaders and understand
the critical need for cost effective repairs,
reliability and quality. Austchrome has
ISO accreditation for quality management
and lean manufacturing principles in
place which underpin our entire approach
of being efficient and effective in
everything we do. Our chrome plating
workshop is also one of the most modern
and environmentally friendly chrome
plating centres in Australia, utilising a
zero discharge recovery system.
Safety is a core value of Austchrome,
and customers can be assured that
Austchrome operates as a safe, socially,
environmentally and financially
responsible corporate citizen.
Today, Austchrome brings together a
comprehensive and unequalled range
of repair solutions, a highly skilled and
well-equipped team, and an efficient
workshop that is located where our
customers need us the most; in Central
Queensland.
WE PROVIDE
REPAIR
SOLUTIONS,
NOT JUST
SERVICES.
WHO WE ARE
PEOPLE A CORE VALUE
QUALITY HIGH QUALITY RIGHT FIRST TIME
VELOCITY ON TIME IN FULL DELIVERY
PROXIMITY CENTRAL QUEENSLAND
SINCE INCEPTION, AUSTCHROME HAS
DEVELOPED AN IN-HOUSE STRUCTURE
THAT ALLOWS US TO SUSTAIN STRONG
AND TRUSTED PARTNER STYLE
CUSTOMER RELATIONSHIPS, AND
PROVIDE RELIABLE, ON TIME, HIGH-
QUALITY, IN FULL DELIVERY OUTCOMES.
Safety and culture
Safety is important to us, and all staff
from leading-hand up, participate in
visible FELT leadership training which
successfully integrates safety and
production within our customer and
quality focussed culture.
Management and customer relationships
Our experienced management team
includes a dedicated business manager,
services manager, and customer support
representative. This team works
collaboratively with our customers to
ensure we understand their needs, before
developing tailored repair solutions and
proposals that typically reduce costs and
maximise componentry performance.
Workshop and technical
Our workshop team brings together
qualified fitters, machinists and
boilermakers who have proven skills to
undertake quality, timely work.
Developing our people
We believe that our people play a
critical role in achieving solid outcomes
for our customers. We support their
development with targeted training to
keep them up to date with the latest
technologies.
Austchrome also provides opportunities
for apprentices and trainees, with formal
programs in place.
We provide repair solutions, not just
services
Austchrome gets to know its customers’
businesses and works closely with them,
to provide options that reduce ongoing
maintenance costs and improve product
performance and componentry life.
We promise on time, high-quality, in full
delivery
Austchrome provides customers with
reliable, on time, high-quality, in full
delivery through the combination of
our skilled workforce, modern and
well-maintained equipment, and lean
manufacturing principles.
We are the largest chroming business in
Central Queensland
Austchrome is the largest and only
business in Mackay and Central
Queensland that can accommodate
and repair all large hydraulic cylinders,
undertake chrome plating, PTA, and
HVOF.
We offer comprehensive service
solutions, in-house
Austchrome have the capacity and in-
house expertise to offer a comprehensive
range of repair options and solutions
from chrome plating and hydraulic
cylinder repairs, to machining services
and thermal spray type reclamation
processes.
We save on time and costs by being local
Located in Mackay, Austchrome saves
customers on cost and time by being
located close to where they need us; on
their door step.
WE PROVIDE OUR PEOPLE
7
Chrome plating operations
Austchrome is the only business in
Mackay and Central Queensland that has
the capacity and expertise to undertake
chrome plating of very large components.
Our chrome tanks are able to handle
a wide range of hydraulic cylinder
rods, shafts, and suspension type
componentry.
We process both new and used hydraulic
cylinder rods and other engineering
related componentry by utilising key
processes of plating, grinding and
polishing.
Hydraulic cylinder repairs
Austchrome repairs and overhauls small
to very large hydraulic cylinders, cylinder
chroming, rod straightening, resealing,
and pressure testing.
We have invested in the latest machinery
to accommodate the largest cylinders in
the market, and ensure our customers
are provided with high quality, fast
turnaround times, and lower costs.
Our hydraulic assembly and testing
facility maintains ISO4406 for superior
contamination control outcomes. This
international standard ensures hydraulic
cylinder groups that are assembled
and tested at our facility are free of
contaminants that can greatly reduce the
working life of a cylinder assembly, and
increase customer costs over time.
Our hydraulic engineering division also
provides NATA certified failure analysis
services.
Machining services
Austchrome provides unmatched, large
capacity turning, horizontal boring,
vertical boring and milling services
including new high quality computer
numerical control (CNC) machines.
Thermal spray
Austchrome is the only business in
Central Queensland that offers high
velocity oxygen fuel (HVOF), arc spray
and plasma transferred arc (PTA) coatings
which can be used for cost saving repairs
on an extensive range of componentry
for the mining, civil, marine and sugar
industries.
COMPREHENSIVE SERVICES
CHROME PLATING ALL EQUIPMENT TYPES AND SIZES
HIGH QUALITY CNC MACHINERY AND EQUIPMENT
COMPREHENSIVE RANGE COATINGS PTA, HVOF, ARC SPRAY
HYDRAULIC CYLINDER OVERHAUL ALL CYLINDER SIZES
Austchrome Equipment
Centre Lathes Max capacity 1200 Swing x 8000mm between centres
Large capacity CNC Lathes Up to 1150mm swing x 5000mm between centres
5 Axis CNC horizontal borer 2000mm x 1800mm x 15 T capacity x 60 ATC
CNC Gantry mill 3000mm x 1750mm table size 50 ATC
Cylindrical grinders 650mm swing x 4000mm between centres
Horizontal borers/milling machines 1400mm x 1800mm table
Large capacity vertical borer 2000mm swing x 2200mm height under tool post
NC controlled honing machines 600mm diameter x 6000mm long
Rod polishing machines 800mm diameter x 6000mm between centres
Cylinder pressure testing Oil kidney lube filtration system ISO9001
Hydraulic cylinder assembly/disassembly/test benches 18000 mm x 20 ton capacity
Vertical cylinder bench 250,000 ft/lbs torque capacity (underground cylinders)
Metallizing Technologies
Large chrome plating tanks 400mm diameter x 4800mm long
Chrome stripping tank 400mm diameter x 4800mm long
HVOF spray units
Electric dual wire arc spray unit
Plasma transfer arc Specialised cladding and hardening unit
Submerged Arc Welding
Mig, Tig & I.D.Welding Includes boom welder, positioners and rotators
MODERN AND LEAN
LEAN MANUFACTURING PRINCIPLES HAVE BEEN
EMBEDDED INTO OUR BUSINESS AND OPERATIONAL
APPROACH, INCLUDING OUR WORKSHOP FACILITIES
AND EQUIPMENT SET UP.
The resulting efficiencies drive our team’s performance, visible
team culture, and ability to consistently deliver on time in full.
Our technically advanced equipment is modern and well
maintained, and underpins our unmatched capacity in terms of
range of options and capability.
Accreditations
Austchrome’s quality, safety and environmental management
systems are third party accredited to AS/NZS ISO 9001:2008,
AS/NZS 4801:2001, AS/NZS ISO 14001:2004 and AS/NZS
4406:1999 respectively.

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AustChrome 2016 Capability Study 8pp Final

  • 1. CAPABILITY STATEMENT Austchrome Pty Ltd 37-41 Commercial Avenue Paget, Qld 4740 Telephone 07 4952 8900 PO Box 5756 Mackay Mail Centre Qld 4741 www.austchrome.com.au
  • 2. AUSTCHROME PTY LTD ESTABLISHED IN 1995 AND PART OF THE SIME DARBY INDUSTRIAL GROUP, AUSTCHROME OFFERS CUSTOMERS A COMPREHENSIVE AND UNPARALLELED RANGE OF RECLAMATION AND RECONDITIONING TECHNOLOGIES INCLUDING CHROME PLATING, HYDRAULIC CYLINDER REPAIRS, MACHINING SERVICES AND THERMAL SPRAY COATING SERVICES. Our people work closely with our customers to understand the use and application of the equipment so that we can provide componentry repair and rebuild options that reduce costs, increase performance, and extend componentry life. Based in Mackay, Austchrome is the largest and only reclamation and reconditioning business located near the Central Queensland mining region with the capability to undertake chrome plating operations for all types of large and small hydraulic cylinders. We are market leaders and understand the critical need for cost effective repairs, reliability and quality. Austchrome has ISO accreditation for quality management and lean manufacturing principles in place which underpin our entire approach of being efficient and effective in everything we do. Our chrome plating workshop is also one of the most modern and environmentally friendly chrome plating centres in Australia, utilising a zero discharge recovery system. Safety is a core value of Austchrome, and customers can be assured that Austchrome operates as a safe, socially, environmentally and financially responsible corporate citizen. Today, Austchrome brings together a comprehensive and unequalled range of repair solutions, a highly skilled and well-equipped team, and an efficient workshop that is located where our customers need us the most; in Central Queensland. WE PROVIDE REPAIR SOLUTIONS, NOT JUST SERVICES. WHO WE ARE PEOPLE A CORE VALUE QUALITY HIGH QUALITY RIGHT FIRST TIME VELOCITY ON TIME IN FULL DELIVERY PROXIMITY CENTRAL QUEENSLAND
  • 3. SINCE INCEPTION, AUSTCHROME HAS DEVELOPED AN IN-HOUSE STRUCTURE THAT ALLOWS US TO SUSTAIN STRONG AND TRUSTED PARTNER STYLE CUSTOMER RELATIONSHIPS, AND PROVIDE RELIABLE, ON TIME, HIGH- QUALITY, IN FULL DELIVERY OUTCOMES. Safety and culture Safety is important to us, and all staff from leading-hand up, participate in visible FELT leadership training which successfully integrates safety and production within our customer and quality focussed culture. Management and customer relationships Our experienced management team includes a dedicated business manager, services manager, and customer support representative. This team works collaboratively with our customers to ensure we understand their needs, before developing tailored repair solutions and proposals that typically reduce costs and maximise componentry performance. Workshop and technical Our workshop team brings together qualified fitters, machinists and boilermakers who have proven skills to undertake quality, timely work. Developing our people We believe that our people play a critical role in achieving solid outcomes for our customers. We support their development with targeted training to keep them up to date with the latest technologies. Austchrome also provides opportunities for apprentices and trainees, with formal programs in place. We provide repair solutions, not just services Austchrome gets to know its customers’ businesses and works closely with them, to provide options that reduce ongoing maintenance costs and improve product performance and componentry life. We promise on time, high-quality, in full delivery Austchrome provides customers with reliable, on time, high-quality, in full delivery through the combination of our skilled workforce, modern and well-maintained equipment, and lean manufacturing principles. We are the largest chroming business in Central Queensland Austchrome is the largest and only business in Mackay and Central Queensland that can accommodate and repair all large hydraulic cylinders, undertake chrome plating, PTA, and HVOF. We offer comprehensive service solutions, in-house Austchrome have the capacity and in- house expertise to offer a comprehensive range of repair options and solutions from chrome plating and hydraulic cylinder repairs, to machining services and thermal spray type reclamation processes. We save on time and costs by being local Located in Mackay, Austchrome saves customers on cost and time by being located close to where they need us; on their door step. WE PROVIDE OUR PEOPLE
  • 4. 7 Chrome plating operations Austchrome is the only business in Mackay and Central Queensland that has the capacity and expertise to undertake chrome plating of very large components. Our chrome tanks are able to handle a wide range of hydraulic cylinder rods, shafts, and suspension type componentry. We process both new and used hydraulic cylinder rods and other engineering related componentry by utilising key processes of plating, grinding and polishing. Hydraulic cylinder repairs Austchrome repairs and overhauls small to very large hydraulic cylinders, cylinder chroming, rod straightening, resealing, and pressure testing. We have invested in the latest machinery to accommodate the largest cylinders in the market, and ensure our customers are provided with high quality, fast turnaround times, and lower costs. Our hydraulic assembly and testing facility maintains ISO4406 for superior contamination control outcomes. This international standard ensures hydraulic cylinder groups that are assembled and tested at our facility are free of contaminants that can greatly reduce the working life of a cylinder assembly, and increase customer costs over time. Our hydraulic engineering division also provides NATA certified failure analysis services. Machining services Austchrome provides unmatched, large capacity turning, horizontal boring, vertical boring and milling services including new high quality computer numerical control (CNC) machines. Thermal spray Austchrome is the only business in Central Queensland that offers high velocity oxygen fuel (HVOF), arc spray and plasma transferred arc (PTA) coatings which can be used for cost saving repairs on an extensive range of componentry for the mining, civil, marine and sugar industries. COMPREHENSIVE SERVICES CHROME PLATING ALL EQUIPMENT TYPES AND SIZES HIGH QUALITY CNC MACHINERY AND EQUIPMENT COMPREHENSIVE RANGE COATINGS PTA, HVOF, ARC SPRAY HYDRAULIC CYLINDER OVERHAUL ALL CYLINDER SIZES Austchrome Equipment Centre Lathes Max capacity 1200 Swing x 8000mm between centres Large capacity CNC Lathes Up to 1150mm swing x 5000mm between centres 5 Axis CNC horizontal borer 2000mm x 1800mm x 15 T capacity x 60 ATC CNC Gantry mill 3000mm x 1750mm table size 50 ATC Cylindrical grinders 650mm swing x 4000mm between centres Horizontal borers/milling machines 1400mm x 1800mm table Large capacity vertical borer 2000mm swing x 2200mm height under tool post NC controlled honing machines 600mm diameter x 6000mm long Rod polishing machines 800mm diameter x 6000mm between centres Cylinder pressure testing Oil kidney lube filtration system ISO9001 Hydraulic cylinder assembly/disassembly/test benches 18000 mm x 20 ton capacity Vertical cylinder bench 250,000 ft/lbs torque capacity (underground cylinders) Metallizing Technologies Large chrome plating tanks 400mm diameter x 4800mm long Chrome stripping tank 400mm diameter x 4800mm long HVOF spray units Electric dual wire arc spray unit Plasma transfer arc Specialised cladding and hardening unit Submerged Arc Welding Mig, Tig & I.D.Welding Includes boom welder, positioners and rotators MODERN AND LEAN LEAN MANUFACTURING PRINCIPLES HAVE BEEN EMBEDDED INTO OUR BUSINESS AND OPERATIONAL APPROACH, INCLUDING OUR WORKSHOP FACILITIES AND EQUIPMENT SET UP. The resulting efficiencies drive our team’s performance, visible team culture, and ability to consistently deliver on time in full. Our technically advanced equipment is modern and well maintained, and underpins our unmatched capacity in terms of range of options and capability. Accreditations Austchrome’s quality, safety and environmental management systems are third party accredited to AS/NZS ISO 9001:2008, AS/NZS 4801:2001, AS/NZS ISO 14001:2004 and AS/NZS 4406:1999 respectively.