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-Wiring and instruments installation
- loop check and function test
- Workstation Hw and S/w Installation,
Rockwell programs Activation tools
-PLC5/60 programming with rslogix5
- SCADA system and HMI configuration
with RSview32.
-Scada Application Development; with
Graphic, Data Log, Alarms, Trends..etc.
- AB Panel view Configuration with
Panelbuilder32.
-Network Setup ,DH+ and OPC Servers
automation L1and L2
- Production report generation over Ethernet
networks using vb6 and Microsoft networks
services Dcom and DDE.
- Commissioning and start up
Anode Paste Plant
(6/2000 – 6/2001)
Anode Handling
(1/2001 – 1/2001)
-PLC5/60 programming with
rslogix5
- SCADA system and HMI -
configuration withRSview32
-AB Panel view Configuration with
Panelbuilder32
Spare Parts Database
(1/2001– 6/2001)
Wiring and instruments installation
- loop check and function test
- Workstation Hw and S/w Installation,
Rockwell programs Activation tools
-PLC5/60 programming with rslogix5
- SCADA system and HMI configuration
with RSview32.
-Scada Application Development; with
Graphic, Data Log, Alarms, Trends..etc.
-AB Panel view Configuration with
Panelbuilder32
-Network Setup DH+ .automation L1and L2
- Commissioning and start up
Anode Paste Plant
Second production line
(6/2002– 6/2003)
Coke Calciner Unit
(9/2003 – 3/2004)
- Remote I/O extension unit
- loop check and function test
Workstation Hw and S/w Installation,
Rockwell programs Activation tools
-PLC programming with new Rslogix5 rather
than old DOS 6200
- new SCADA system and HMI configuration
with rsview32 programs rather than old DOS
op teos
- Rslinx,RIO and DH+ networks
- Commissioning and start up
Panel view Updating
(1/2006 – 1/2006)
-RIO to DH+ Network
- Panel view 900,1000
-AB Panel view Configuration with
Panelbuilder32
Casting and Rolling Mill
Magelis XBTG Telemecanique operator
terminals updating using Vijeo design software
(1/2015 – 1/2015)
(7/2016 – 8/2016)
RIO PanelView to PanelView Plus Comms
Migration using FactoryTalk® View
Machine Edition
Furnace Crane control
Anode paste plant
Pitch Melting Unit
(9/2009 – 6/2010)
-- Wiring and Instruments Installation
Workstation Hw and S/w Installation,
Rockwell programs Activation tools
-- PLC programming with Rslogix500
- SCADA system and HMI configuration
with rsview32 programs
- loop check and function test
- commissioning and start up
-Allen Bradley SLC500 Configuration
with Rslogix500
-Ethernet(fiber,RJ45) networks
Pitch fume treatment unit
(regeneration temperature oxidizer)
- Loop check and function test
- Commissioning and start up
-Thermocouples
- Process Controller
- Siemens Logo
- Micro master speed variator
(1/2011 – 4/2011)
Coke Calciner Unit
(9/2011 – 3/2012)
- Updating A.B PLC5/15 to controllogix5000
- Slc500 , controllogix5000 DH+ connection
- Remote I/O to control net extension unit
- loop check and function test
Workstation Hw and S/w Installation,
Rockwell programs Activation tools
- PLC programming with Rslogix5000
- SCADA system and HMI configuration with
rsview32 programs
- Allen Bradley PLC controllogix5000
Configuration with Rslogix5000
- commissioning and start up
- Ethernet ,control net ,RIO and DH+ networks
New Scraps handling chain
(3/2012 – 5/2012)
-PLC5/60 programming with
rslogix5
- SCADA system and HMI -
configuration withRSview32
Oil Heating Unit
(5/2011 – 8/2012)
- Wiring and Instruments installation
- Workstation Hw and S/w Installation,
SIMATIC Automation License
Manager tool.
- Updating plc from old S5 to S7
-Siemens S7 300 programming with
Step7 manager
- SCADA system and HMI
configuration with SIMATIC WinCC
flexible rather than old OS2 O.S.
Scada Application Development;
with Graphics, Data Log, Alarms,
Trends..etc.
-Network Setup MPI
- loop check and function test
- Commissioning and start up
Paste mixer
new mixer installation ERICH company
(1/2013– 7/2013)
- Wiring and Instruments installation
- Loop check and function test
- Greasing timing sequence
- PLC5/60 programming with rslogix5
- SCADA system and HMI
- Configuration withRSVIEW32
commissioning and start up
PID Regulation to Hydraulic cylinder
Gate
Filter Gate Damper
(8/2013 – 8/2013)
-Wiring-motorized cylinder installation
-Virtual Position feedback process
-Plc5/60 PID regulation
-SCADA Modification RSview32
Coke Silos
(9/2013 – 10/2013)
-Updating scada programs from old
data32 to RSview32
WINTNT to XP O.S
-New SCADA project with Rockwell
- Workstation Hw and S/w
Installation,
Rockwell programs Activation tools.
- SCADA system and HMI
configuration with rsview32 Graphix,
DataLog, Alarms, Trends..etc
-Serial DH485 ,Ethernet and DH+
networks
Mixer DC motor Updating
(2/2014 – 3/2014)
-PLC5/60 programming with
rslogix5
-PID power Regulation
for ac seed variator
- PID regulation for hydraulic
cylinder gate controller
General Dedusting project
(dust collection and recycling system)
(9/2015 – 10/2016)
- Wiring and Instruments installation.
- Workstation Hw and S/w Installation,
Rockwell programs Activation tools.
- PLC programming with Rslogix500
- SCADA system and HMI configuration
with rsview32 programs
- loop check and function test
- Commissioning and start up
A.B SLC500 Configuration
with Rslogix500
- Ethernet(fiber,RJ45) networks
Industrial Networks
(Supervisor automation level project)
(1/2016 – 3/2016)
Networks (fiber, copper , Industrial WIFI )
Ethernet , connection between 3 different plc
projects and merging 3 scada projects in one
project.
-Ethernet (RJ45-FiberOptic) Network
H/ware –S/ware setup
-Fiber Optic Patch, terminals
Installation
-OPC Server
-Rslinx Gateway setting
- Siemens scalance w redundancy industrial
WIFI
Supervisor
workstation
Dedusting
workstation
SLC500
Pitch melting
workstation
SLC500
Paste plant
workstation
PLC5/60
PLC5/60
PLC5/60
PLC5/60

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Ali Mahmoud Automation Projects

  • 1. -Wiring and instruments installation - loop check and function test - Workstation Hw and S/w Installation, Rockwell programs Activation tools -PLC5/60 programming with rslogix5 - SCADA system and HMI configuration with RSview32. -Scada Application Development; with Graphic, Data Log, Alarms, Trends..etc. - AB Panel view Configuration with Panelbuilder32. -Network Setup ,DH+ and OPC Servers automation L1and L2 - Production report generation over Ethernet networks using vb6 and Microsoft networks services Dcom and DDE. - Commissioning and start up Anode Paste Plant (6/2000 – 6/2001)
  • 2. Anode Handling (1/2001 – 1/2001) -PLC5/60 programming with rslogix5 - SCADA system and HMI - configuration withRSview32 -AB Panel view Configuration with Panelbuilder32
  • 4. Wiring and instruments installation - loop check and function test - Workstation Hw and S/w Installation, Rockwell programs Activation tools -PLC5/60 programming with rslogix5 - SCADA system and HMI configuration with RSview32. -Scada Application Development; with Graphic, Data Log, Alarms, Trends..etc. -AB Panel view Configuration with Panelbuilder32 -Network Setup DH+ .automation L1and L2 - Commissioning and start up Anode Paste Plant Second production line (6/2002– 6/2003)
  • 5. Coke Calciner Unit (9/2003 – 3/2004) - Remote I/O extension unit - loop check and function test Workstation Hw and S/w Installation, Rockwell programs Activation tools -PLC programming with new Rslogix5 rather than old DOS 6200 - new SCADA system and HMI configuration with rsview32 programs rather than old DOS op teos - Rslinx,RIO and DH+ networks - Commissioning and start up
  • 6. Panel view Updating (1/2006 – 1/2006) -RIO to DH+ Network - Panel view 900,1000 -AB Panel view Configuration with Panelbuilder32 Casting and Rolling Mill Magelis XBTG Telemecanique operator terminals updating using Vijeo design software (1/2015 – 1/2015) (7/2016 – 8/2016) RIO PanelView to PanelView Plus Comms Migration using FactoryTalk® View Machine Edition Furnace Crane control Anode paste plant
  • 7. Pitch Melting Unit (9/2009 – 6/2010) -- Wiring and Instruments Installation Workstation Hw and S/w Installation, Rockwell programs Activation tools -- PLC programming with Rslogix500 - SCADA system and HMI configuration with rsview32 programs - loop check and function test - commissioning and start up -Allen Bradley SLC500 Configuration with Rslogix500 -Ethernet(fiber,RJ45) networks
  • 8. Pitch fume treatment unit (regeneration temperature oxidizer) - Loop check and function test - Commissioning and start up -Thermocouples - Process Controller - Siemens Logo - Micro master speed variator (1/2011 – 4/2011)
  • 9. Coke Calciner Unit (9/2011 – 3/2012) - Updating A.B PLC5/15 to controllogix5000 - Slc500 , controllogix5000 DH+ connection - Remote I/O to control net extension unit - loop check and function test Workstation Hw and S/w Installation, Rockwell programs Activation tools - PLC programming with Rslogix5000 - SCADA system and HMI configuration with rsview32 programs - Allen Bradley PLC controllogix5000 Configuration with Rslogix5000 - commissioning and start up - Ethernet ,control net ,RIO and DH+ networks
  • 10. New Scraps handling chain (3/2012 – 5/2012) -PLC5/60 programming with rslogix5 - SCADA system and HMI - configuration withRSview32
  • 11. Oil Heating Unit (5/2011 – 8/2012) - Wiring and Instruments installation - Workstation Hw and S/w Installation, SIMATIC Automation License Manager tool. - Updating plc from old S5 to S7 -Siemens S7 300 programming with Step7 manager - SCADA system and HMI configuration with SIMATIC WinCC flexible rather than old OS2 O.S. Scada Application Development; with Graphics, Data Log, Alarms, Trends..etc. -Network Setup MPI - loop check and function test - Commissioning and start up
  • 12. Paste mixer new mixer installation ERICH company (1/2013– 7/2013) - Wiring and Instruments installation - Loop check and function test - Greasing timing sequence - PLC5/60 programming with rslogix5 - SCADA system and HMI - Configuration withRSVIEW32 commissioning and start up PID Regulation to Hydraulic cylinder Gate
  • 13. Filter Gate Damper (8/2013 – 8/2013) -Wiring-motorized cylinder installation -Virtual Position feedback process -Plc5/60 PID regulation -SCADA Modification RSview32
  • 14. Coke Silos (9/2013 – 10/2013) -Updating scada programs from old data32 to RSview32 WINTNT to XP O.S -New SCADA project with Rockwell - Workstation Hw and S/w Installation, Rockwell programs Activation tools. - SCADA system and HMI configuration with rsview32 Graphix, DataLog, Alarms, Trends..etc -Serial DH485 ,Ethernet and DH+ networks
  • 15. Mixer DC motor Updating (2/2014 – 3/2014) -PLC5/60 programming with rslogix5 -PID power Regulation for ac seed variator - PID regulation for hydraulic cylinder gate controller
  • 16. General Dedusting project (dust collection and recycling system) (9/2015 – 10/2016) - Wiring and Instruments installation. - Workstation Hw and S/w Installation, Rockwell programs Activation tools. - PLC programming with Rslogix500 - SCADA system and HMI configuration with rsview32 programs - loop check and function test - Commissioning and start up A.B SLC500 Configuration with Rslogix500 - Ethernet(fiber,RJ45) networks
  • 17. Industrial Networks (Supervisor automation level project) (1/2016 – 3/2016) Networks (fiber, copper , Industrial WIFI ) Ethernet , connection between 3 different plc projects and merging 3 scada projects in one project. -Ethernet (RJ45-FiberOptic) Network H/ware –S/ware setup -Fiber Optic Patch, terminals Installation -OPC Server -Rslinx Gateway setting - Siemens scalance w redundancy industrial WIFI Supervisor workstation Dedusting workstation SLC500 Pitch melting workstation SLC500 Paste plant workstation PLC5/60 PLC5/60 PLC5/60 PLC5/60