The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
Mechanical property assessment of austempered and conventionally hardened aisiIAEME Publication
The document summarizes a study that assessed the mechanical properties of AISI 4340 steel that underwent austempering heat treatment versus conventional hardening. Specimens were subjected to tensile, torsion, hardness, impact, and microstructure tests in the as-bought, austempered, and conventionally hardened conditions. Austempering improved tensile, torsional, and impact strength compared to conventional hardening, though it showed a slight decrease in hardness. Lower bainitic and martensitic microstructures were observed after austempering and conventional hardening, respectively.
Conventional heat treatment of low carbon steelAyush Chaurasia
Heat treatment of Low Carbon Steel via heat treatment processes of annealing, quenching and normalising and observing the structural changes affecting the hardness property of material.
This experiment investigates the heat treatment of steel through examining microstructures, hardness testing, and relating microstructure to hardness. Six steel specimens are subjected to different heat treatments - including austenitizing, quenching, and tempering - and their microstructures and hardness measured. The goals are to understand how heat treating alters steel microstructure and properties like hardness, and examine sources of error and relationships between different hardness tests.
Material Engineering,
Heat treating (or heat treatment) is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as glass. Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve a desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering, carburizing, normalizing and quenching
Welcome to International Journal of Engineering Research and Development (IJERD)IJERD Editor
The document discusses optimization of heat treatments for wear analysis of D5 tool steel using design of experiments and response surface methodology. It describes conducting heat treatment experiments on D5 steel involving hardening, tempering, and cryogenic treatment. Hardness and wear tests were performed on the treated steel samples. Design of experiments was used to determine the optimal heat treatment parameters that maximize wear resistance. Response surface methodology and Box-Behnken experimental design were used to produce optimal heat treatment runs and analyze the effects of variables on response. The goal was to optimize the heat treatment process to improve the wear properties of D5 tool steel.
Chapter 3 metal work, casting process and heat treatment on steelsakura rena
Cold work involves plastic deformation below the recrystallization temperature through processes like rolling and wire/tube drawing. This increases strength but introduces brittleness. Hot work occurs above the recrystallization temperature through processes like forging, hot rolling, and extrusion. This allows grain recrystallization, increasing ductility. Common casting methods include sand casting, lost-wax casting, and pressure die casting, each with their own advantages and disadvantages for part quality and production efficiency.
Normalizing is a heat treatment process that increases the toughness of steels. It involves heating steel to above its critical temperature range, soaking, then air cooling to produce a finer grain structure. This refines the structure, relieves internal stresses, improves toughness, and makes the steel harder and stronger compared to annealing. Normalizing is commonly used as a final heat treatment before use to enhance the mechanical properties of steels.
Mechanical property assessment of austempered and conventionally hardened aisiIAEME Publication
The document summarizes a study that assessed the mechanical properties of AISI 4340 steel that underwent austempering heat treatment versus conventional hardening. Specimens were subjected to tensile, torsion, hardness, impact, and microstructure tests in the as-bought, austempered, and conventionally hardened conditions. Austempering improved tensile, torsional, and impact strength compared to conventional hardening, though it showed a slight decrease in hardness. Lower bainitic and martensitic microstructures were observed after austempering and conventional hardening, respectively.
Conventional heat treatment of low carbon steelAyush Chaurasia
Heat treatment of Low Carbon Steel via heat treatment processes of annealing, quenching and normalising and observing the structural changes affecting the hardness property of material.
This experiment investigates the heat treatment of steel through examining microstructures, hardness testing, and relating microstructure to hardness. Six steel specimens are subjected to different heat treatments - including austenitizing, quenching, and tempering - and their microstructures and hardness measured. The goals are to understand how heat treating alters steel microstructure and properties like hardness, and examine sources of error and relationships between different hardness tests.
Material Engineering,
Heat treating (or heat treatment) is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as glass. Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve a desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering, carburizing, normalizing and quenching
Welcome to International Journal of Engineering Research and Development (IJERD)IJERD Editor
The document discusses optimization of heat treatments for wear analysis of D5 tool steel using design of experiments and response surface methodology. It describes conducting heat treatment experiments on D5 steel involving hardening, tempering, and cryogenic treatment. Hardness and wear tests were performed on the treated steel samples. Design of experiments was used to determine the optimal heat treatment parameters that maximize wear resistance. Response surface methodology and Box-Behnken experimental design were used to produce optimal heat treatment runs and analyze the effects of variables on response. The goal was to optimize the heat treatment process to improve the wear properties of D5 tool steel.
Chapter 3 metal work, casting process and heat treatment on steelsakura rena
Cold work involves plastic deformation below the recrystallization temperature through processes like rolling and wire/tube drawing. This increases strength but introduces brittleness. Hot work occurs above the recrystallization temperature through processes like forging, hot rolling, and extrusion. This allows grain recrystallization, increasing ductility. Common casting methods include sand casting, lost-wax casting, and pressure die casting, each with their own advantages and disadvantages for part quality and production efficiency.
Normalizing is a heat treatment process that increases the toughness of steels. It involves heating steel to above its critical temperature range, soaking, then air cooling to produce a finer grain structure. This refines the structure, relieves internal stresses, improves toughness, and makes the steel harder and stronger compared to annealing. Normalizing is commonly used as a final heat treatment before use to enhance the mechanical properties of steels.
Influence of Heat Treatment on Mechanical Properties of Aisi1040 SteelIOSR Journals
This investigation is concerned to evaluate the influence of heat treatment on mechanical behavior of AISI1040 steel; it is one of the grades of medium carbon steel of American standard containing 0.40% carbon in its composition. Specimen of quenched/hardened AISI1040 steel was tempered at temperature (650,450&250℃) for 60, 90&120 minutes to modify desired properties. The mechanical behavior, particularly, ultimate tensile strength, yield strength and elongation were investigated using universal testing machine; while the hardness measurement was done on Rockwell hardness testing machine of heat treated specimens. Result shows that the ultimate tensile strength and the yield strength decrease while the elongation increases with an increase in tempering temperature and tempering time of different tempered specimen. The hardness of quenched/hardened specimen decreases with an increase in tempering temperature and tempering time. Furthermore, increasing temperature and lowering time produces approximately same result as decreasing temperature and increasing time.
The document discusses the heat treatment process of annealing. It begins by defining heat treatment as heating a metal to a specified temperature, keeping it at that temperature for a period of time, then cooling at a specified rate. Annealing is described as a heat treatment that involves heating metal above its recrystallization temperature, holding for some time, then slowly cooling to develop an equilibrium structure with increased ductility. The document outlines the stages of annealing as recovery, recrystallization, and grain growth.
Normalizing involves heating steel approximately 100 degrees above the upper critical temperature, followed by air cooling. This produces a harder and stronger steel than annealing. Normalizing reduces the amount of pro-eutectoid ferrite in hypo-eutectoid steels and pro-eutectoid cementite in hyper-eutectoid steels compared to annealing. It also refines grain size and improves properties for hardening. In contrast, annealing involves heating steel slowly until glowing and allowing slow furnace cooling, resulting in a softer microstructure with more pro-eutectoid constituents than normalizing.
Proper heat treatment of steels is one of the most important factors in determining how they will
perform in service. Engineering materials, mostly steel, are heat treated under controlled sequence of
heating and cooling to alter their physical and mechanical properties to meet desired engineering
applications. In this study we have chosen AISI 1020 steel as for our research work and we have tried to
find out the mechanical properties (hardness) and micro structural properties (martensite formation,
carbon self-locking region) by means of appropriate heat treatment process (annealing, normalizing &
hardening). Here the steel specimens were heat treated in a furnace at different temperature levels and
soaking time; and then cooled in various media (air, ash, water). After that the hardness of the specimens
were rechecked for the comparison with previous data and the microstructures of the specimens were
examined using metallurgical microscope equipped with camera. These results showed that the hardness
of AISI 1020 steel can be changed and improved by different heat treatments for a particular application.
From the microstructures we have found that the annealed specimens with mainly ferrite structure give the
lowest hardness value and highest ductility while hardened specimens which comprise martensite give
the highest hardness value and lowest ductility. On the other hand, normalized specimens have given the
moderate hardness and ductility comparing with hardened and annealed specimens
This document discusses various high and low temperature thermo-mechanical processes used to strengthen steel, including controlled rolling, hot-cold working, ausforming, isoforming, cryoforming, and mar-straining. Controlled rolling produces fine grain structure at high strengths. Hot-cold working deforms non-recrystallized austenite to produce martensite and strong directional properties. Ausforming deforms supercooled austenite to produce a fine martensitic structure with high strength. These processes refine microstructure and introduce dislocations to strengthen steel through work hardening.
This document discusses dual phase steel and types of welding performed on it. It begins with an introduction to dual phase steel, describing its microstructure and mechanical properties. It then discusses different processing methods for dual phase steel, including thermomechanical rolling and continuous annealing. The document focuses on two main types of welding for dual phase steel: resistance spot welding and laser welding. It describes the microstructure and issues that can occur with each welding process, such as softening in the heat affected zone, and provides guidelines to improve weld quality.
Chapter 3: Metal Works, Casting & Heat Treatmentsyar 2604
This topic explains the processes of metal works and casting. It also describes the types and purpose of heat treatment for steels and the effects of heat treatment on mechanical properties of steels.
Welding of High Strength low Alloy (HSLA) Steelssankar n
Introduction
Physical Metallurgy of HSLA Steel
Welding Metallurgy of HSLA Steel
Problems Encountered In HSLA Steel Welding
Solution For The Problem
Conclusion.
Dispersion Hardening:
Hard particles:
Mixed with matrix powder
Consolidated
Processed by powder metallurgy techniques
Second phase – Very little solubility (Even at elevated temp.)
No coherency
So thermally Stable at very high temp.
Resists :
Grain growth
Over aging
Recrystallization
Mobility of dislocation
Different from particle Metallic Composites (Volume Fraction is 3 to 4% max.) (Does not affect stiffness)
Examples : Al2O3 in Al or Cu, ThO2 in Ni
The document discusses various heat treatment processes used to alter the properties of metals and alloys. It describes processes like annealing, normalizing, hardening, and tempering. Annealing is used to relieve stress and induce softness. Normalizing increases strength and achieves a uniform structure. Hardening through quenching improves hardness but causes brittleness, which tempering relieves by controlled reheating. The Jominy end quench test measures a steel's hardenability or ability to harden uniformly during quenching.
High strength interstitial free (IF) steels are produced with low carbon and nitrogen contents stabilized by titanium and niobium precipitates. These steels are soft and ductile without interstitial atoms. Three types of strengthening are used: precipitation strengthening from Ti and Nb carbides, and solid solution strengthening from alloying with phosphorus, silicon, and manganese. High strength IF steels can have tensile strengths ranging from 210 to 400 MPa while maintaining excellent formability for automotive applications like deep drawing. Heat treatments and alloying compositions are optimized to produce the desired mechanical properties.
Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve the desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering, carburizing, normalizing, and quenching.
Friction and wear behaviour of high strength boron steelBrunocss
1) The document discusses tribological (friction and wear) behavior of high strength boron steel at elevated temperatures up to 800°C, which is important for hot metal forming processes.
2) High temperature tribological studies were conducted using an SRV machine on tool steel-boron steel pairs and on self-mated hardened boron steel pairs using a two-disc machine.
3) The results showed that friction decreased with increasing temperature for tool steel-boron steel pairs. Wear of tool steels increased with temperature, while nitriding provided better protection against wear. For self-mated boron steel, friction was affected more by contact pressure than sliding speed.
This document summarizes research on developing dual phase steel through intercritical annealing of low carbon steel and determining the mechanical properties. Intercritical annealing involves heating low carbon steel to the ferrite-austenite phase region, then rapid cooling to form martensite. Samples were annealed at temperatures from 740°C to 840°C and tested. Hardness and toughness increased with higher annealing temperature and time due to higher martensite content. Dual phase steel microstructures containing martensite islands in a ferrite matrix had greater hardness and toughness than untreated low carbon steel due to the hard martensite phase.
The document discusses various heat treatment processes for materials including annealing, normalizing, hardening, and tempering. Annealing involves heating steel above or below certain critical temperatures followed by slow cooling to modify properties like hardness and ductility. Normalizing also involves heating above critical temperatures but with faster cooling to produce finer pearlite. Hardening greatly increases hardness through quenching but results in brittleness, so tempering is used to restore toughness through controlled reheating. The document provides details on the purposes, methods, and effects of various heat treatment processes.
Buckling Analysis of Cold Formed Steel Compression Members at Elevated Temper...IJMER
Abstract: Cold-formed steel members have been widely used in residential, industrial and commercial
buildings as primary load bearing structural elements due to their advantages such as higher strength to
weight ratio over the other structural materials such as hot-rolled steel, timber and concrete. However,
they are susceptible to various buckling modes including local and distortional buckling. Fire safety
design of building structures has received greater attention in recent times as fire events can cause loss
of property and lives. Therefore it is essential to understand the fire performance of light gauge coldformed
steel structures under fire conditions. The buckling behavior of cold-formed steel compression
members under fire conditions is not well investigated yet and hence there is a lack of knowledge on the
fire performance of cold-formed steel compression members. Therefore, this paper deals with behavior
of cold formed steel compression member under fire and to analyze the effect of fire on critical buckling
load of compression member. Eigen value analysis for Lipped channel sections made of various
thicknesses and both low and high strength steels was carried out through finite element method. The
ultimate load carrying capacity results from experimental investigation and finite element analyses were
then compared
This document provides an overview of metal heat treating presented by various individuals. It discusses what metal heat treating is, where it is used, why and how it is done, common heat treating processes and equipment. Specific details covered include commonly heat treated metals, types of heat treating furnaces, importance of protective atmospheres, and different heat treating processes like annealing. The document is intended to educate about key aspects of industrial metal heat treating.
The document discusses advanced high-strength steels (AHSS) used in automotive applications. It describes various types of AHSS, including dual phase steels, complex phase steels, and martensitic steels. It explains how the unique chemical compositions and microstructures of AHSS provide increased strength and ductility compared to traditional mild steels. Examples are given of vehicles that utilize different grades of AHSS, such as the 2011 Honda CR-Z that uses steels with tensile strengths over 980 MPa. New applications of AHSS in automotive components like twist beams and car doors are also outlined.
Induction hardening is an efficient surface hardening process that uses electromagnetic induction to generate eddy currents and rapidly heat metal components. It produces a martensitic microstructure upon quenching that increases hardness, strength, and wear resistance while minimizing distortion compared to traditional furnace treatments. Induction hardening takes less than a minute, whereas nitriding and carburizing can take hours, and it induces higher compressive residual stresses in the surface.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
Influence of Heat Treatment on Mechanical Properties of Aisi1040 SteelIOSR Journals
This investigation is concerned to evaluate the influence of heat treatment on mechanical behavior of AISI1040 steel; it is one of the grades of medium carbon steel of American standard containing 0.40% carbon in its composition. Specimen of quenched/hardened AISI1040 steel was tempered at temperature (650,450&250℃) for 60, 90&120 minutes to modify desired properties. The mechanical behavior, particularly, ultimate tensile strength, yield strength and elongation were investigated using universal testing machine; while the hardness measurement was done on Rockwell hardness testing machine of heat treated specimens. Result shows that the ultimate tensile strength and the yield strength decrease while the elongation increases with an increase in tempering temperature and tempering time of different tempered specimen. The hardness of quenched/hardened specimen decreases with an increase in tempering temperature and tempering time. Furthermore, increasing temperature and lowering time produces approximately same result as decreasing temperature and increasing time.
The document discusses the heat treatment process of annealing. It begins by defining heat treatment as heating a metal to a specified temperature, keeping it at that temperature for a period of time, then cooling at a specified rate. Annealing is described as a heat treatment that involves heating metal above its recrystallization temperature, holding for some time, then slowly cooling to develop an equilibrium structure with increased ductility. The document outlines the stages of annealing as recovery, recrystallization, and grain growth.
Normalizing involves heating steel approximately 100 degrees above the upper critical temperature, followed by air cooling. This produces a harder and stronger steel than annealing. Normalizing reduces the amount of pro-eutectoid ferrite in hypo-eutectoid steels and pro-eutectoid cementite in hyper-eutectoid steels compared to annealing. It also refines grain size and improves properties for hardening. In contrast, annealing involves heating steel slowly until glowing and allowing slow furnace cooling, resulting in a softer microstructure with more pro-eutectoid constituents than normalizing.
Proper heat treatment of steels is one of the most important factors in determining how they will
perform in service. Engineering materials, mostly steel, are heat treated under controlled sequence of
heating and cooling to alter their physical and mechanical properties to meet desired engineering
applications. In this study we have chosen AISI 1020 steel as for our research work and we have tried to
find out the mechanical properties (hardness) and micro structural properties (martensite formation,
carbon self-locking region) by means of appropriate heat treatment process (annealing, normalizing &
hardening). Here the steel specimens were heat treated in a furnace at different temperature levels and
soaking time; and then cooled in various media (air, ash, water). After that the hardness of the specimens
were rechecked for the comparison with previous data and the microstructures of the specimens were
examined using metallurgical microscope equipped with camera. These results showed that the hardness
of AISI 1020 steel can be changed and improved by different heat treatments for a particular application.
From the microstructures we have found that the annealed specimens with mainly ferrite structure give the
lowest hardness value and highest ductility while hardened specimens which comprise martensite give
the highest hardness value and lowest ductility. On the other hand, normalized specimens have given the
moderate hardness and ductility comparing with hardened and annealed specimens
This document discusses various high and low temperature thermo-mechanical processes used to strengthen steel, including controlled rolling, hot-cold working, ausforming, isoforming, cryoforming, and mar-straining. Controlled rolling produces fine grain structure at high strengths. Hot-cold working deforms non-recrystallized austenite to produce martensite and strong directional properties. Ausforming deforms supercooled austenite to produce a fine martensitic structure with high strength. These processes refine microstructure and introduce dislocations to strengthen steel through work hardening.
This document discusses dual phase steel and types of welding performed on it. It begins with an introduction to dual phase steel, describing its microstructure and mechanical properties. It then discusses different processing methods for dual phase steel, including thermomechanical rolling and continuous annealing. The document focuses on two main types of welding for dual phase steel: resistance spot welding and laser welding. It describes the microstructure and issues that can occur with each welding process, such as softening in the heat affected zone, and provides guidelines to improve weld quality.
Chapter 3: Metal Works, Casting & Heat Treatmentsyar 2604
This topic explains the processes of metal works and casting. It also describes the types and purpose of heat treatment for steels and the effects of heat treatment on mechanical properties of steels.
Welding of High Strength low Alloy (HSLA) Steelssankar n
Introduction
Physical Metallurgy of HSLA Steel
Welding Metallurgy of HSLA Steel
Problems Encountered In HSLA Steel Welding
Solution For The Problem
Conclusion.
Dispersion Hardening:
Hard particles:
Mixed with matrix powder
Consolidated
Processed by powder metallurgy techniques
Second phase – Very little solubility (Even at elevated temp.)
No coherency
So thermally Stable at very high temp.
Resists :
Grain growth
Over aging
Recrystallization
Mobility of dislocation
Different from particle Metallic Composites (Volume Fraction is 3 to 4% max.) (Does not affect stiffness)
Examples : Al2O3 in Al or Cu, ThO2 in Ni
The document discusses various heat treatment processes used to alter the properties of metals and alloys. It describes processes like annealing, normalizing, hardening, and tempering. Annealing is used to relieve stress and induce softness. Normalizing increases strength and achieves a uniform structure. Hardening through quenching improves hardness but causes brittleness, which tempering relieves by controlled reheating. The Jominy end quench test measures a steel's hardenability or ability to harden uniformly during quenching.
High strength interstitial free (IF) steels are produced with low carbon and nitrogen contents stabilized by titanium and niobium precipitates. These steels are soft and ductile without interstitial atoms. Three types of strengthening are used: precipitation strengthening from Ti and Nb carbides, and solid solution strengthening from alloying with phosphorus, silicon, and manganese. High strength IF steels can have tensile strengths ranging from 210 to 400 MPa while maintaining excellent formability for automotive applications like deep drawing. Heat treatments and alloying compositions are optimized to produce the desired mechanical properties.
Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve the desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering, carburizing, normalizing, and quenching.
Friction and wear behaviour of high strength boron steelBrunocss
1) The document discusses tribological (friction and wear) behavior of high strength boron steel at elevated temperatures up to 800°C, which is important for hot metal forming processes.
2) High temperature tribological studies were conducted using an SRV machine on tool steel-boron steel pairs and on self-mated hardened boron steel pairs using a two-disc machine.
3) The results showed that friction decreased with increasing temperature for tool steel-boron steel pairs. Wear of tool steels increased with temperature, while nitriding provided better protection against wear. For self-mated boron steel, friction was affected more by contact pressure than sliding speed.
This document summarizes research on developing dual phase steel through intercritical annealing of low carbon steel and determining the mechanical properties. Intercritical annealing involves heating low carbon steel to the ferrite-austenite phase region, then rapid cooling to form martensite. Samples were annealed at temperatures from 740°C to 840°C and tested. Hardness and toughness increased with higher annealing temperature and time due to higher martensite content. Dual phase steel microstructures containing martensite islands in a ferrite matrix had greater hardness and toughness than untreated low carbon steel due to the hard martensite phase.
The document discusses various heat treatment processes for materials including annealing, normalizing, hardening, and tempering. Annealing involves heating steel above or below certain critical temperatures followed by slow cooling to modify properties like hardness and ductility. Normalizing also involves heating above critical temperatures but with faster cooling to produce finer pearlite. Hardening greatly increases hardness through quenching but results in brittleness, so tempering is used to restore toughness through controlled reheating. The document provides details on the purposes, methods, and effects of various heat treatment processes.
Buckling Analysis of Cold Formed Steel Compression Members at Elevated Temper...IJMER
Abstract: Cold-formed steel members have been widely used in residential, industrial and commercial
buildings as primary load bearing structural elements due to their advantages such as higher strength to
weight ratio over the other structural materials such as hot-rolled steel, timber and concrete. However,
they are susceptible to various buckling modes including local and distortional buckling. Fire safety
design of building structures has received greater attention in recent times as fire events can cause loss
of property and lives. Therefore it is essential to understand the fire performance of light gauge coldformed
steel structures under fire conditions. The buckling behavior of cold-formed steel compression
members under fire conditions is not well investigated yet and hence there is a lack of knowledge on the
fire performance of cold-formed steel compression members. Therefore, this paper deals with behavior
of cold formed steel compression member under fire and to analyze the effect of fire on critical buckling
load of compression member. Eigen value analysis for Lipped channel sections made of various
thicknesses and both low and high strength steels was carried out through finite element method. The
ultimate load carrying capacity results from experimental investigation and finite element analyses were
then compared
This document provides an overview of metal heat treating presented by various individuals. It discusses what metal heat treating is, where it is used, why and how it is done, common heat treating processes and equipment. Specific details covered include commonly heat treated metals, types of heat treating furnaces, importance of protective atmospheres, and different heat treating processes like annealing. The document is intended to educate about key aspects of industrial metal heat treating.
The document discusses advanced high-strength steels (AHSS) used in automotive applications. It describes various types of AHSS, including dual phase steels, complex phase steels, and martensitic steels. It explains how the unique chemical compositions and microstructures of AHSS provide increased strength and ductility compared to traditional mild steels. Examples are given of vehicles that utilize different grades of AHSS, such as the 2011 Honda CR-Z that uses steels with tensile strengths over 980 MPa. New applications of AHSS in automotive components like twist beams and car doors are also outlined.
Induction hardening is an efficient surface hardening process that uses electromagnetic induction to generate eddy currents and rapidly heat metal components. It produces a martensitic microstructure upon quenching that increases hardness, strength, and wear resistance while minimizing distortion compared to traditional furnace treatments. Induction hardening takes less than a minute, whereas nitriding and carburizing can take hours, and it induces higher compressive residual stresses in the surface.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering and Science (The IJES)theijes
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering and Science (The IJES)theijes
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering and Science (The IJES)theijes
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
This document summarizes a research paper that examines issues related to waterfront redevelopment in Port Harcourt, Nigeria. Specifically, it looks at the demolition of waterfront slums, concerns of affected residents, and challenges of implementing demolition policies. It discusses the pros and cons of considering these areas as dysfunctional versus recognizing their social and economic functions. While complete sudden clearance may worsen problems, rehabilitation may not always be feasible. The document recommends a gradual phased redevelopment process to minimize negative impacts. It provides background on Port Harcourt's population growth and past government efforts to address slums. The research involved interviews and surveys of waterfront residents to understand perspectives on living conditions and awareness of redevelopment policies.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering and Science (The IJES)theijes
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering and Science (The IJES)theijes
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
The International Journal of Engineering and Science (The IJES)theijes
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
In order for metal workpiece to have required working properties, a heat treatment process is often necessary. Heat treatment process generally includes three processes of heating, heat preservation and cooling. It is divided into quenching, tempering, normalizing, annealing, etc. depending on process. Can you distinguish it?
The document provides an outline on heat treatment processes. It defines heat treatment and its purposes, discusses heat treatment theory and the stages of heat treatment including heating, soaking, and cooling. It describes various heat treatment processes like annealing, normalizing, hardening, and tempering. It also discusses case hardening techniques like carburizing, cyaniding, and nitriding. Finally, it introduces the TTT diagram and the microstructures obtained from different cooling rates.
Low carbon steels are the most commonly used type of steel due to their diversity of properties. Heat treatment methods such as annealing, normalizing, hardening, and tempering are used to modify the microstructure and properties of low carbon steel. Annealing produces a soft, ductile material while hardening followed by tempering increases strength at the cost of ductility. New methods like rapid heat treatment and intercritical heat treatment have been shown to considerably improve the mechanical properties of low carbon steel by producing microstructures with mixtures of phases like ferrite and martensite. There is a strong correlation between the microstructure and properties of materials like steel, allowing a wide range of steel grades to be produced for different applications.
The document discusses various heat treatment processes including annealing, normalizing, quenching, and martensitic transformation. It provides details on the purposes, methods, and applications of each process. Annealing involves heating and slow cooling to relieve stresses and modify properties. Normalizing heats above the transformation temperature and air cools to produce a fine grain structure. Quenching rapidly cools steel above the transformation temperature to form very hard martensite. Martensitic transformation is the formation of acicular needlelike structures during rapid cooling of austenite.
Factors that affect the mechanical properties of materials include grain size, heat treatment, temperature, and atmospheric exposure. Heat treatment operations like hardening, annealing, and tempering can increase properties like tensile strength, hardness, and wear resistance. These properties are also influenced by factors like grain size, recovery, recrystallization, work hardening, phase transformations, and residual stresses induced during forming processes like hot working and cold working. Hot working allows deformation with reduced energy at high temperatures and improves properties like ductility and impact strength, while cold working enhances properties like hardness and strength but reduces ductility.
Heat treatment is a series of processes involving heating and cooling metals to change their mechanical properties. It can make metals harder, stronger, and more resistant to wear or softer and more ductile. Common heat treatment processes include annealing to soften metals, normalizing to relieve stresses, hardening to increase strength, tempering to reduce brittleness caused by hardening, and surface hardening methods like carburizing and nitriding to harden just the surface.
The document discusses various heat treatment processes. It defines heat treatment as operations involving heating and cooling of metals/alloys in their solid state to obtain desirable properties. It describes the stages of heat treatment as heating, soaking, and cooling. It then discusses various heat treatment processes like annealing, normalizing, hardening, and tempering in detail including their purposes, methods, and effects on material properties.
The document discusses heat treatment and metal fabrication processes. It begins by defining heat treatment as a method to alter the physical and chemical properties of a material through heating and cooling. It then describes various metal fabrication techniques like forging, rolling, extrusion, and casting. The remainder of the document discusses heat treatment processes for steel like annealing, normalizing, and stress relief annealing. It explains how these processes are used to achieve desired microstructures and properties without changing the shape of the material.
Heat treatment is a group of industrial processes used to alter the physical properties of materials by controlled heating and cooling. There are several common heat treatment methods including annealing, normalizing, hardening, and tempering. The goal of heat treatment is to achieve desired properties such as increased strength, hardness, ductility or corrosion resistance by changing the material's microstructure and relieving internal stresses.
Effect of Quenching Media on Mechanical Properties for Medium Carbon SteelIJERA Editor
In this research work the mechanical properties of medium carbon steel has been studied . the Steel AISI 1039
quenched in different quenching media. These quenching media were cold water, water , oil and hot water.
Hardness , tensile , impact and wear tests have been carried out for specimens after quenching in different
media.
It was found that the tensile strength and hardness increased with increasing the heating temperature values of
heat treatment process. Also quenching in cold water has a great effect on tensile strength and hardness values .
where the heights value for tensile strength was (998.6N/mm²) and the hardness was (360.4 Hv) for steel which
quenching in cold water. The percentage of elongation decreased with increasing the temperature of heat
treatment process. also the lowest values of elongation was after quenching process in cold water.
However, the impact toughness and wear rate values were high for alloy after stress relief and lower after
quenching in different media. But the lowest values were recorded after quenching in cold water. It was found
that the absorbed energy and the wear rate for the alloy quenched in cold water were (23.6) J and
(2x10¯⁷gm/cm) respectively. While, for steels treated with the stress relief process were (62.02) J and
(7x10¯⁷gm/cm) respectively.
The document discusses various heat treatment processes for steel, including annealing, normalizing, and spheroidizing. It provides details on:
- Annealing which involves heating and slow cooling to alter properties. Types include stress relief, normalizing, and spheroidizing annealing.
- Normalizing which uses heating above the AC3 point followed by air cooling to produce a fine-grained ferrite-pearlite structure.
- Spheroidizing annealing which forms rounded carbide particles in a ferrite matrix to produce a soft microstructure for machining and cold working.
Heat treatment involves heating metals or alloys to specific temperatures, holding for durations, and cooling at controlled rates. This controls microstructure and properties. Key processes include annealing, stress relieving, hardening, tempering, and carburizing. Annealing relieves stresses and strains, improves machinability and ductility. Normalizing refines grains and relieves stresses. Stress relieving reduces stresses without changing microstructure.
Heat treatment involves altering the physical and mechanical properties of metals through heating and cooling processes. There are several stages and types of heat treatment, including annealing, normalizing, hardening, carburizing, and tempering. Annealing involves slowly cooling heated metal to make it more machinable and reduce internal stresses. Hardening rapidly cools heated metal to increase its hardness and strength. Tempering reheats hardened metal to make it less brittle while maintaining hardness. Heat treatment is used to modify properties like hardness, strength, toughness, and wear resistance of metals including steel.
Heat treatment involves controlled heating and cooling of metals to alter their properties and is used to improve machining, reduce forming forces, and restore ductility. Key heat treatments include annealing to reduce hardness and residual stresses, normalizing to obtain a uniform structure, and precipitation hardening using a solution treatment, quench, and aging steps. Heat treatment processes are aided by phase diagrams which show temperature effects. Proper design and material selection are important to avoid issues from nonuniform sections or residual stresses during heat treatment.
Heat treatment processes involve heating and cooling metals to change their mechanical properties. There are several types of heat treatment processes, including softening processes like annealing which involves slowly cooling metals, hardening processes like quenching which rapidly cool metals, and tempering which heats quenched metals to reduce brittleness. Other processes include case hardening to harden surfaces, austempering to improve properties without distortion, and martempering to reduce cracking during hardening. Each process produces different microstructures and properties in metals to make them suitable for various applications.
This document describes a project to test flame hardening on low carbon steels. It discusses low carbon steels, their properties and applications. It then describes the process of flame hardening and how it was used in this project to selectively harden the surface of steel samples. Brinell hardness tests were conducted on the samples to analyze the hardness at the surface (case) versus the core after flame hardening. The results and conclusions from this analysis are presented.
This document summarizes research investigating the effects of cryogenic treatment, hardening, and multiple tempering on the wear behavior of D6 tool steel. The study subjected D6 tool steel samples to various heat treatment combinations, including hardening at 1020°C, tempering at 210°C, and cryogenic treatment at -185°C. Pin-on-disk testing was used to evaluate the wear resistance and hardness of the treated samples. The results showed that cryogenic treatment improved wear resistance and hardness by reducing retained austenite and producing a more homogeneous carbide distribution. Additional tempering, whether before or after cryogenic treatment, further increased wear resistance and hardness by transforming more retained austenite to mart
Similar to The International Journal of Engineering and Science (IJES) (20)
The International Journal of Engineering and Science (IJES)
1. The International Journal of Engineering And Science (IJES)
||Volume|| 1 ||Issue|| 2 ||Pages|| 253-259 ||2012||
ISSN: 2319 – 1813 ISBN: 2319 – 1805
Study the Effect on the Hardness of three Sample Grades of Tool Steel i.e.
EN-31, EN-8, and D3 after Heat Treatment Processes Such As Annealing,
Normalizing, and Hardening & Tempering
1
Ashish Bhateja
1
Assistant Professor, Department of Mechanical Engineering,
Gulzar Institute of Engineering & Technology, Khanna, Punjab -141003, India
2
Aditya Varma, 3Ashish Kashyap and 4Bhupinder Singh
2, 3, 4
B.Tech Students, Department of Mechanical Engineering,
Gulzar Institute of Engineering & Technology, Khanna, Punja b -141003, India
----------------------------------------------------------------------Abstract------------------------------------------------------------------
This Study is based upon the empirical study which means it is derived from experiment and observation rather than theory.
Main Objective is to Study the Effect on the Hardness of three Sample Grades of Tool Steel i.e. EN-31, EN-8, and D3 after
Heat Treatment Processes Such As Annealing, Normalizing, and Hardening & Tempering. This survey also h elps to find out
the place of the work to be carried out i.e. availability of set up, techniques used for such, estimated time & cost requires for
such study to be carried out for such industrial survey to be carried out we designed a Survey questioner and selects various
places who offers heat treatment services Ludhiana based. After literature review and industrial survey aims to prepare heat
treatment performance Index HTPI 2012 which is supposed to be very effective tool for defining the objective funct ion. After
selection of material & heat treatment processes further aims to perform mechanical & chemical analysis i.e. composition
testing of the three tool steel EN-31, EN-8, and D3 before treatment. After composition testing aims to do heat treatment
processes i.e. Annealing, Normalizing, and Hardening & Tempering to be carried on such material & after treatment aims to
perform harness testing on the treated and untreated work samples.
Keywords -Annealing, Hardening & Tempering, Heat Treatment, Normalizing, Tool Steels
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Date of Submission: 11, December, 2012 Date of Publication: 25, December 2012
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I. Introduction
Thus, the main aim of heat treatment operations is
Heat Treatment is the controlled heating and cooling of to control the properties of a metal or alloy through the
metals to alter their physical and mechanical properties alternation of structure of metal or alloy. The purposes of the
without changing the product shape. Heat treatment is various heat treatment operations are as given below:
sometimes done inadvertently due to manufacturing
processes that either heat or cool the metal such as welding To remove or relieve strains or stresses induced by
or forming. Heat Treatment is often associated with cold working (drawing, bending etc.) or non-
increasing the strength of material, but it can also be used to uniform cooling of hot metal (for example welding):
alter certain manufacturability objectives such as improve Annealing
machining, improve formability, restore ductility after a cold To increase strength or hardness of the material for
working operation. Thus it is a very enabling manufacturing improved wear resistance: Hardening.
process that can not only help other manufacturing process, To improve machinability : Annealing
but can also improve product performance by increasing To soften the material: Annealing
strength or other desirable characteristics. To decrease hardness and increase ductility and
toughness to withstand high impact (Tempering)
The heat treatment operation can be defined as: To improve the cutting properties of tools.
heating a metal or alloy to various definite temperatures, To change or modify the physical properties of
holding these for various time durations and cooling at material such as electrical properties, magnetic
various rates. This combination of controlled heating and Properties, corrosion resistance and heat resistance
cooling determine not only nature and distribution of micro - etc.
constituents (which determine the properties of a metal or Elimination of H2 gas dissolved during pickling or
alloy), but also the grain size. electro-plating which causes brittleness.
www.theijes.com The IJES Page 253
2. Study the Effect on the Hardness of three Sample Grades of Tool Steel i.e. EN -31, EN-8, and D3 …
soaking it at the process ing temperature to dissolve its
carbides (compounds of carbon and alloying elements) into
II. Research Background the matrix (the surrounding material in which they are
Literature has been collected from various journals, embedded). This makes the matrix richer in carbon and
books, papers etc. & has been reviewed as follows - alloying elements, with the hardness finally achieved
depending primarily on the amount of carbon dissolved. The
Steels are particularly suitable for heat treatment, since they alloying elements mostly determine the speed at which the
respond well to heat treatment and the commercial use of steel must be quenched and the depth of hardness attained
steels exceeds that of any other material. Steels are heat in it.
treated for one of the following reasons:
Quenching consists of cooling the heated work piece rapidly
1. Softening by immersing it in a liquid (oil, water, and molten salt),
2. Hardening surrounding it with gas or air, or submerging it in a fluidized
3. Material Modification bed to keep the carbon in solid solution in the steel.
1. Softening: Softening is done to reduce strength or Tempering consists of reheating the quenched steel one or
hardness, remove residual stresses, improve toughness, more times to a lower temperature, 150 to 650 °C., and cooling
restore ductility, refine grain size or change the it again to develop the desired levels of ductility and
electromagnetic properties of the steel. Restoring ductility or toughness.
removing residual stresses is a necessary operation when a
large amount of cold working is to be performed, such as in a Steel in the annealed condition is soft and ductile and
cold-rolling operation or wiredrawing. Annealing — full has low tensile strength. Status: Ferrite + Pearlite +
Process, Spheroidizing, Normalizing and tempering — Carbides of various compositions.
Austempering, Martempering are the principal ways by At hardening temperature the steel is very soft and
which steel is softened. has very low tensile strength. Structure: Austenite
+ residual Carbides
2. Hardening: Hardening of steels is done to increase the After quenching the steel is hard and brittle.
strength and wear properties. One of the pre-requisites for Structure: Martensite (highly stressed) + other
hardening is sufficient carbon and alloy content. If there is transformation products + soft retained Austenite +
sufficient Carbon content then the steel can be directly residual Carbides.
hardened. Otherwise the surface of the part has to be Carbon After Temper 1 the steel is hard but tougher (better
enriched using some diffusion treatment hardening impact strength). Structure: Tempered (less
techniques. stressed) Martensite, + highly stressed untempered.
Martensite or other transformation products + small
3. Material Modification: Heat treatment is used to modify quantity of retained Austenite + residual carbides
properties of materials in addition to hardening and After Temper 2 the toughness is further increased
softening. These processes modify the behavior of the steels (best impact strength) Structure: tempered
in a beneficial manner to maximize service life, e.g., stress Martensite and other transformation products +
relieving, or strength properties, e.g., cryogenic treatment, or residual Carbons.
some other desirable properties, e.g., spring aging.
III. Materials and Methods
Heat treatment is a combination of timed heating and cooling
applied to a particular metal or alloy in the solid state in such 3.1 Empirical Approach
ways as to produce certain microstructure and desired Empirical Approach means derived from experiment
mechanical properties (hardness, toughness, yield strength, and observation rather than theory.
ultimate tensile strength, Young’s modulus, percentage
elongation and percentage reduction). Annealing, Step 1 Literature Gap analysis & Conducting Industrial
normalising, hardening and tempering are the most important Survey for the selection of Tool Steel Grades for experiment
heat treatments often used to modify the microstructure and & Index preparation of objective function
mechanical properties of engineering materials particularly
steels. Hardening is the most common heat treatment applied Step 2 Cutting and Grinding of Specimens
to tool steels. It consists of three operations:
Step 3 Composition testing of Untreated Tool Steel i.e. EN-
1. Heating 31, EN-8, and D3
2. Quenching
3. Tempering. Step 4 Heat Treatment Processes Such As Annealing,
Heating is carried out by preheating the work piece until its Normalizing, and Hardening & Tempering of Tool Steels i.e.
temperature is equalized throughout, and then holding or EN-31, EN-8, and D3
www.theijes.com The IJES Page 254
3. Study the Effect on the Hardness of three Sample Grades of Tool Steel i.e. EN -31, EN-8, and D3 …
Fig 1. Pictorial View of Spark Testing for Various Materials
Step 5 Hardness Testing of Untreated & Treated Tool Steel
i.e. EN-31, EN-8, and D3
3.2 Experimental Procedure Step 3 Composition testing of Untreated Tool Steel i.e. EN-
31, EN-8, and D3
Step 1 Literature Gap analysis & Conducting Industrial
Survey for the selection of Tool Steel Grades for experiment Chemical Composition is Important Testing for
& Index preparation of objective function making sure that the Chemical Composition of the Purchased
Material Matches with that of the International Standards of
Literature Gap analysis has been collected by Materials. This Testing is done By Using the Glow
referring various journals, books, papers etc. for the purpose Discharge Spectrometer. Surface finishing of Single Sample
of the of Each material is done on the Belt Grinding Machine of
Selection of tool steels grades material on and work 100Grit Belt. After Grinding and giving the material a good
piece material on which lesser study will be carried out. Surface finish Sample EN-8 is inserted in the Machine. The
Another objective selection of Place where to Perform Machine Holds the Material by Vacuum Holder of the
Experiment, Market availability of the recommended tool machine .Then the Door is closed for further Operation to be
steel & their Cost Analysis, Time Analysis to complete the performed on the material and command is given to the
experiment etc. The purpose of Selecting Tool Steel is that Specific Software on the Computer. This is done by using
they are Mostly Used in the Manufacturing Industry. Tool the glow discharge method, sample material is uniformly
Steel Grades like EN-8, EN-31 and D-3 is selected for project. sputtered [Spit up in an explosive manner] from the surface.
These steel grades were suggested to be the best during
Surveying Various Industries for that objective we designed Type of Sample: Cut Pieces of Steel
an industrial based questioner. The Carbon Composition is Sample Mark: EN-31, EN-8, and D3
different from each other in these materials. So we can easily Instrument Used: Glow Discharge Spectrometer
differentiate between selected Parameters after Heat
Treatment. These three Materials are purchased From
Material Shop of C.T.R Ludhiana. For defining the objective
of study to be carried out more effectively and specific we
designed Heat Treatment Performance Index HTPI 2012.
Step 2 Cutting and Grinding of Specimens
Sample Mark: EN-31, EN-8, and D3
Instrument Used: Power Hack saw & Grinding Machine
Units of Sample Prepared: Six for each material for different
objectives Fig 2. Marks of Argon Gas after Composition Testing
There was a Requirement for 6 Samples of Each It takes about 5-6 minutes for the chemical
Material for the Treatment and Testing Purpose. So we cut composition testing of a single material. The readings of the
the Samples Using Power Hack-Saw .All the Samples are test are shown on the Display of Computer in Tabulated
20mm in Diameter and 2.5" to 3.5" in length. Chamfering was Form. It
done using Bench Grinder. During Chamfering we also
Performed Spark Testing of the material which is commonly Shows the Percentage Composition of Each Element
used in the Industries to analyze Different Material on the .After Testing Chemical Composition of the material, the
basis of the Intensity of Spark Produced and Flowers values Compared with that of Values as per Internation al
evolved during Spark Testing. Figure Below shows the three Standards. The Testing of a Single Sample is done 2-4 times
Material undergoing Spark testing. from Different point on the smooth surface of the sample.
The same Procedure for chemical testing is also done for EN-
31 and D-3 also. The figure below show the Specimen where
the Chemical Composition Testing is done leaving behind
the impact of Argon Gas used at the time of testing. We can
see three marks which states that Testing is Performed 3
times on the Material.
Step 4 Heat Treatment Processes Such As Annealing,
Normalizing, and Hardening & Tempering of Tool Steels i.e.
EN-31, EN-8, and D3
www.theijes.com The IJES Page 255
4. Study the Effect on the Hardness of three Sample Grades of Tool Steel i.e. EN -31, EN-8, and D3 …
Place of Experiment: Central Tool Room, Ludhiana
Heat treatment process: Annealing [A], Normalizing [N] and
Hardening & Tempering [H&T].
Sample Mark: EN-31, EN-8, and D3
Instrument Used: Muffle Furnace [for EN-8] & Fulmina
Furnace [for EN-31 & D-3]
Step 5 Hardness Testing of Untreated & Treated Tool Steel
i.e. EN-31, EN-8, and D3
Place of Experiment: Central Tool Room, Ludhiana
Fig 3. Carbon % of Tool Material Used
Type of Sample: Round Piece, Material EN-31, EN-8, D3
Sample mark 1: Untreated Material EN-31, EN-8, and D3 Conclusion: In Comparison All the values Match-able as per
AISI Standard .Shows the originality of Material used for
Type of Sample: Round Piece, Material EN-31 testing leads to validity of performances outcomes that
Sample Mark 2: Annealing [A], Normalizing [N] and carried out further.
Hardening & Tempering [H&T].
2. Heat Treatment Processes Such As Annealing,
Type of Sample: Round Piece, Material EN-8 Normalizing, and Hardening & Tempering of Tool Steels i.e.
Sample Mark 2: Annealing [A], Normalizing [N] and EN-31, EN-8, and D3
Hardening & Tempering [H&T].
Table 3 Heat Treatment Conditions for Annealing Process
Type of Sample: Round Piece, Material D-3 for Tool Steel i.e. EN-31, EN-8, and D3
Sample Mark 2: Annealing [A], Normalizing [N] and
Hardening & Tempering [H&T].
Instrument Used: Rockwell hardness tester
Steel Hardness Calculator Used for Conversion of Values.
Using that we calculated HRB value & Brinell Hardness HB,
Vickers HV.
Table 4 Heat Treatment Conditions for Normalizing Process
IV. Results & Discussion for Tool Steel i.e. EN-31, EN-8, and D-3
1. Composition Testing of Untreated Tool Steel i.e. EN-31,
EN-8, and D3
Table 1. Composition of Tool Steel as per AISI Standard
Table 5 Heat Treatment Conditions for Hardening and
Tempering Process for Tool Steel i.e. EN-31, EN-8, and D3
* Composed With the Help of Literature Survey.
Table 2 Composition of Tool Steel after Composition Testing
using Glow Discharge Spectrometer
3. Hardness Testing of Untreated & Treated Tool Steel i.e.
EN-31, EN-8, and D3
** Place of Experiment: Central Tool Room, Ludhiana Table 6. Hardness of Untreated Tool Steel Material EN-31,
Type of Sample: Cut Pieces of Steel, Sample Mark: EN-31, EN-8, and D3
EN-8, and D3
Instrument Used: Glow Discharge Spectrometer
www.theijes.com The IJES Page 256
5. Study the Effect on the Hardness of three Sample Grades of Tool Steel i.e. EN -31, EN-8, and D3 …
Hardening and Tempering: After H&T treatment specimen
hardness is 55 HRC it shows H&T treatment makes hardest
then other two treatments.
This means material has more wear and tear as compared two
other two heat treatments.
Comparison: After annealing specimen becomes more softer
Table 7. Hardness of Treated Tool Steel EN-31 then untreated specimen as hardness value shown.
After normalizing hardness is more as compared to untreated
specimen. After hardening and tempering specimen are
hardest then other three specimens.
Table 8. Hardness of Treated Tool Steel EN-8
Conclusion for EN-8
Before treatment EN-8 hardness value is 10 HRC .Hardness
of untreated material is less due to low carbon % in EN-8.
After done three treatments
Table 9. Hardness of Treated Tool Steel D-3
Annealing: After annealing value of hardness of specimen is
55 HRA as compared to untreated specimen annealed
specimen becomes softer. So machine-ability properties of
specimen increase due to annealing we used HRA scale
because after annealing EN-8 becomes soft and below 20
Conclusion for EN-31 HRC. Value HRC scale is not gives the accurate value and
also value is not valid.
Before treatment EN-31 hardness is 18 HRC hardness of
untreated material is less. After done three treatments Normalizing: After normalizing hardness is 25 HRC given on
Rockwell testing machine.It shows after the normalizing the
specimen becomes harder then annealing specimen .this is
due to formation of pearlite is more as compared to ferrite.
Fig 4. Hardness Comparison of EN-31 Treated & Untreated
Annealing: After annealing value of hardness of specimen is
55 HRC as compared to untreated specimen annealed
specimen becomes softer. Therefore specimen machine- Fig 5. Hardness Comparison of EN-8 Treated & Untreated
ability properties increase. We used HRA scale because after
annealing EN-31 becomes soft and below 20 HRC value HRC Hardening and Tempering: After H&T treatment specimen
scale is not gives the accurate value and also value is not hardness is 48 HRC it shows H&T treatment makes hardest
valid. then other two treatments. This means material has more
wear and tear as compared two other two heat treatments.
Normalizing: After normalizing hardness is 40 HRC given
on Rockwell testing machine. It shows after the normalizing Comparison: After annealing specimen becomes more softer
the specimen becomes harder then annealing specimen .this then untreated specimen as hardness value shown. After
is due to formation of Bainite & Martensite. normalizing hardness is more as compared to untreated
specimen. After hardening and tempering specimen are
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6. Study the Effect on the Hardness of three Sample Grades of Tool Steel i.e. EN -31, EN-8, and D3 …
hardest then other three specimens due to formation of fine Literature gap analysis & industrial survey conduction are
tempered martensite. found to be very useful approach for selection of tool steel
grade which will more beneficial for industrial point of view.
Conclusion for D-3 From the literature review, it is observed that less research
work has been seen for Tool Steel i.e. EN-31, EN-8, and D3
Before treatment D-3 hardness value is 13 HRC hardness of after Heat Treatment Processes Such As Annealing,
untreated material is less. After done three treatments Normalizing, and Hardening & Tempering. Also very less
work has been reported for AISI D3 Die Steel. It is observed
Annealing: After annealing value of hardness of specimen is that the effect of hardness of work piece material after
23 HRC. treatment of Tool Steel i.e. EN-31, EN-8, and D3 have not
been explored yet, so it‘s interesting to Study the Effect
As compared to untreated specimen annealed specimen on the Hardness of three Sample Grades of Tool Steel i.e. EN-
becomes harder. This is due to formation of carbide particles. 31, EN-8, and D3 after Heat Treatment Processes Such As
Annealing, Normalizing, and Hardening & Tempering. All
these aspects will be addressed in research work. Indexing of
HTPI 2012 is found to be very effective to defined objective
function.
After annealing specimen of EN-31 becomes more softer then
untreated specimen as hardness value shown. After
normalizing hardness is more as compared to untreated
specimen. After hardening and tempering specimen are
hardest then other three specimens.
Fig 6. Hardness Comparison of D-3 Treated & Untreated After annealing specimen of EN-8 becomes more softer then
untreated specimen as hardness value shown. After
Normalizing: After normalizing hardness is 55 HRC given on normalizing hardness is more as compared to untreated
Rockwell testing machine. It shows after the normalizing the specimen. After hardening and tempering specimen are
specimen becomes harder then annealing specimen .This is hardest then other three specimens due to formation of fine
due to formation of greater no. of Un-dissolved carbide tempered martensite. After annealing specimen of D-3
particles so specimen becomes brittle. becomes more harder then untreated specimen. After
annealing hardness is more as compared to untreated
Hardening and Tempering: After H&T treatment specimen
specimen. But specimen has not obtained good
hardness is 56 HRC. It shows H&T treatment and
microstructure. After hardening and tempering specimen are
normalizing have same hardness value. But we cannot use
hardest then other three specimens also having a good
normalizing due improper microstructure. But in case of H&T
corrosion resistance.
hardness value is same but specimen consists of dissolved
carbide particles. This means material has more corrosion
Future Aspects of this study to carry out further is very
resistance and hardness as compared two other two heat
wide. Selecting of different tool steel material and compare
treatments.
them the effects on their mechanical properties.
Recommended material for further work done to be carried
Comparison: After annealing specimen becomes more harder
out for similar study D-2, mild steel, HC HCR cold working
then untreated specimen. After annealing hardness is more
tool steel grades as so many. HSS found to be very tool
as compared to untreated specimen. But specimen has not
steel grade difficult for such study as per investigation form
obtained good microstructure. After hardening and
industrial survey. Using Different analytical approaches is
tempering specimen are hardest then other three specimens
also making an effective outcome which is also
also having a good corrosion resistance.
recommended.
References
Journal Papers:
[1] D. A. Fadare, T. G. Fadara and O. Y. Akanbi , Effect of
Heat Treatment on Mechanical Properties and
Microstructure of NST 37-2 Steel , Journal of Minerals
& Materials Characterization & Engineering, 10(3),
Fig 7. Overview of all specimens related with the study 2011, 299-308.
[2] Harish S., Bensely A., Lal D. Mohan, Rajadurai A. and
V. Conclusion of Study Gyöngyvér B. Lenkey , Microstructural study of
www.theijes.com The IJES Page 258
7. Study the Effect on the Hardness of three Sample Grades of Tool Steel i.e. EN -31, EN-8, and D3 …
cryogenically treated En 31 bearing steel, Journal of period of three months to complete that & we all
Material Processing Technology, 209,2008 . worked together as a team.
[3] Leskovsek Vojteh, Sustarsic Borivoj and Jutrisa Gorazd ,
The influence of austenitizing and tempering
temperature on the hardness and fracture toughness of
hot-worked H11 tool steel, Journal of Material 4. Bhupinder Singh, B.Tech Final Year Student
Processing Technology, 178, 2006 . of Department of Mechanical Engineering at Gulzar
Books: Institute of Engineering & Technology, Khanna,
[4] Romesh C Sharma, principles of heat treatment of steels and Punjab .Efficient, Hardworking & Dedicated
(New Age International Publishers, New Delhi, 2008) Personality. This Contribution of Research work is
[5] O.P. Khanna, material science & metallurgy (Dhanpat part of my Major Project carried out recently in the
Rai Publications, 11th Reprint-2007) month of Dec 2012 under the guidance of Professor
[6] Dieter G.E. Jr., mechanical metallurgy (Tata McGraw- Ashish Bhateja. It tock’s period of three months to
Hill, 2nd edition, 1976) complete that & we all worked together as a team.
Biographies
1. Ashish Bhateja, M.Tech regular pass out
Student from NIT Jalandhar, June 2009 and my area
of specialization is manufacturing technology.
Presently working as an assistant professor in
mechanical department at Gulzar group of institutes,
Khanna (Punjab) AICET Approved & affiliated by
Punjab technical university, Jalandhar (Punjab).
Having 1.5 years of total Teaching & Research
experience .My area of research topic is Production
Engineering & Management. Already published
two research papers Internationally on Green
Supply Chain Management and further plans to
contribute more in the field of Production
Engineering & Management. This is Very Exciting
for me to be appointed as a supervisor of such
outstanding students Grouped Name [G4].
2. Aditya Varma, B.Tech Final Year Student of
Department of Mechanical Engineering at Gulzar
Institute of Engineering & Technology, Khanna,
and Punjab .Young, Dynamic & Creative By
Nature . This Contribution of Research work is part
of my Major Project carried out recently in the
month of Dec 2012 under the guidance of
Professor Ashish Bhateja. It tock’s period of three
months to complete that & we all worked together
as a team.
3. Ashish Kashyap, B.Tech Final Year Student of
Department of Mechanical Engineering at Gulzar
Institute of Engineering & Technology, Khanna,
and Punjab .Promising Personality In terms of
technical Aspects are concerned. This Contribution
of Research work is part of my Major Project carried
out recently in the month of Dec 2012 under the
guidance of Professor As hish Bhateja. It tock’s
www.theijes.com The IJES Page 259