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Mr. M K Maroliya / International Journal of Engineering Research and Applications (IJERA)
  ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 6, November- December 2012, pp.230-233

      Comparative Study Of Flexural Behaviour Of Reinforced
         Concrete Beam And Prestressed Concrete Beam.
                                          Mr. M K Maroliya.
              Assistant professor, Applied Mechanics Dept, Faculty of Technology & Engineering,
                                     M.S. University of Baroda, Vadodara,

ABSTRACT
         The tow tensile strength of concrete is         building materials available in many types of
overcome either by reinforcing it or by                  structures. At the job site time and labour are saved
prestressing. Both these methods have certain            thro’ the rapid erection of precast units with an
advantages and disadvantages, and one must be            absolute minimum of forms and cast in site
very careful with choosing one these two by              concrete. Also there are some additional benefits
taking into consideration the structural                 which can occur due to getting the job done under
requirements and economics of the given                  the roof in a short time.
problem. The common construction material for
residential and commercial buildings and other           2.0      MATERIALSSPECIFICATIONS.
allied structures is still reinforced concrete,                   In general reinforced concrete section is a
though the prestressed concrete is better in             combination of two materials concrete of the grade
structural behaviour, durability and economy.            M20 and reinforcement and HYSD bars of Fe 415
The aim of present work is to compare the                grade
economics and structural behaviour of the                         While for Prestressed concrete beam
reinforced concrete and prestressed concrete             concrete is of M 30 and tendons are wires of 3.75
beams and finding out the suitability of each.           mm diameter having an ultimate tensile strength of
Results show that overall flexural behaviour of          1475 N/mm2
prestressed concrete beam is very good in all                     To achieve the required concrete grades
aspect compared to reinforced concrete beam.             viz. M20 for reinforced concrete members and M35
                                                         for prestressed concrete members, trial and error
Key words: RCC, PSC. Flexural strength, beam.            method of mix design was used. We achieved the
                                                         grade M20 by a nominal mix of 1:2:4 with water-
1.0      INTRODUCTION.                                   cement ration of 0.6. For achieving the grade of
          Concrete is established to be a universal      concrete M35 we required 1:1:2 mix, with water-
building material because of its high compressive        cement ration of 0.45. such rich mix was necessary
strength and it’s adoptability to take any form and      due to poor quality of vibration and poorly graded
shape. The low tensile strength of concrete is offset    aggregates and hand mixing.
by the use of steel reinforcement the resulting
combination of the two being known as reinforced         3.0      EXPERIMENTAL PROGRAM
concrete, although the steel reinforcement provides                In order to study structural behaviour of
the cracked concrete beam with flexural strength. It     reinforced concrete and prestressed concrete flexure
does not prevent cracking and loss of stiffness due      members, it is proposed to cast the beams of 2.5 m
to cracking, since in order to satisfy serviceability    and 3.0 m spans of each type with the same cross-
requirements, the increased strain capacity offered      section of 100 mm width and 150mm overall depth.
by high strength steel. Prestressed concrete is a        For reinforced concrete beam, it is proposed to have
particular form of concrete in which prestressing        a concrete grade of M20 and H.Y.S.D. (Fe415) steel
involves the application of initial compressive load     reinforcement, which are normally used in practice.
on a structure to reduce or eliminate the internal       The tensile reinforcement in the section is restricted
tensile forces developed due to working loads and        so as to have under-reinforced section.
thereby control or eliminate cracking. The initial                 For prestressed concrete beam, it is
compressive load is imposed and sustained by             proposed to use a concrete grade M35 and H.T.S.
highly tensioned steel reinforcement reacting on the     wires of 3.75 mm diameter with ultimate tensile
concrete. The common construction material for           strength of 1475 N/mm2. The number of wires in the
residential and commercial buildings and other           cross-section and the amount of prestressing given is
allied structures is still reinforced concrete, though   so adjusted that of tensile force offered by tensile
the prestressed concrete is better in structural         steel provide in reinforced concrete beam.
behaviour, durability and economy.                                 The prestressed concrete beams are cast by
          The production line efficiency employed in     mould method. The required mould is designed and
the fabrication of standardized precast prestressed      fabricated as part of this project work. The wires are
units makes them one of the most economical              tensioned using the hydraulic jack.



                                                                                               230 | P a g e
Mr. M K Maroliya / International Journal of Engineering Research and Applications (IJERA)
   ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 6, November- December 2012, pp.230-233
 The cast beams are tested for the pure flexure                           facilitate manual prestressing operation in the
 condition.                                                               emergency case.
           The mould is designed to cast prestressed                      4.0 RESULTS AND DISCUSSION
 member/s of the cross-section 100mm wide and                                      The results have been interpreted in
 300mm deep and max. 6.5m length. The location of                         graphical form as shown in figures 2.0 to 4.0. In the
 prestressimg wires of 4mm diameter is as shown in                        experiments, the deflections and strains are
 fig.3.3. Maximum stress to which wires can be                            measured at three point viz. under the loads and at
 extended is 0.8 time the ultimate tensile strength, as                   the centre of the span.
 per I. S. 1343.                                                                   As can be seem from the results tabulated
           In the mould of casting the precast,                           and graphs of load v/s deflection that the deflection
 prestressed members, the prestressing force is                           for first few loads was well matching with the
 sustained by the mould up to the time of transfer.                       theoretical values. Also the graph shows a linear
 The tensioning of wires cause the axial force to                         pattern for these values. But afterwards the rate of
 induce in the mould in addition to the moment due                        increase in deflection increases with load and this
 to eccentricities. Thus, the mould behaves as beam-                      may be because of the cracking of concrete. Thus it
 column, with effective length of 6.5m                                    can be Conclude that the cracking moment is the
           It is proposed have one fixed end plate and                    one at which the linear pattern of graph ends. Also
 one movable end plate and each end. Fixed plate                          the cracking moment can be found from the strain
 will be directly welded to channels, while the                           reading, as the strain is directly proportional to the
 movable plate will be supported on four threaded                         cracks. The comparative statement of cracking
 rods and nuts at the corners of plate with the rods                      moment, ultimate deflection is as shown in table 1.0.
 extending from the flanges of channels. The purpose
 of movable plate is to release the prestess gradually
 to the concrete at the time of transfer; also it can

 Table 1.0 Comparative Statement of results

                                     Cracking moment                  Ultimate Moment                          Ultimate
                                                                                                               Deflection (mm)
Member Type
                                     Theoretical     Actual(KN-                               Actual(KN-
                                                                      Theoretical(KN-m)
                                     (KN-m)          m)                                       m)
R.C.C.(3.0m span)                    0               1.5              6.3                     7.125            18.04
R.C.C.(2.5m span)                    0               1.5625           6.3                     6.875            17.5
P.S.C.(3.0 m span)                   4.87            4.875            8.22                    7.875            11.21
P.S.C.(2.5m span)                    4.86            4.6875           8.22                    7.5              10.52
Composite(3.0m span)                 0               1.6875           0                       6.94             15
Composite(2.5m span)                 0               1.71875          0                       6.25             14.5



                                                 R.C. Beam (3.0 m span)
                            20
                            18
         Deflection in mm




                            16
                            14
                            12
                            10                                                              Theoretical at L/4,3L/4(mm)
                             8                                                              Actual at L/4,3L/4,(mm)
                             6
                             4                                                              Actual at L/2 (mm)
                             2
                             0                                                              Theoretical at L/2(mm)
                                 0          2         4           6               8

                                                Moment (kN-m)

 Fig.1.0 moment v/s deflection for RC beam 3.0M span


                                                                                                                 231 | P a g e
Mr. M K Maroliya / International Journal of Engineering Research and Applications (IJERA)
  ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 6, November- December 2012, pp.230-233


                                      P.S.C. Beam (3.0m span)
                        12.00

                        10.00

                         8.00                                            Theoretical at L/4,3L/4(mm)
      Deflection (mm)




                         6.00
                                                                         Actual at L/4,3L/4,(mm)
                         4.00
                                                                         Theoretical at L/2(mm)
                         2.00

                         0.00                                            Actual at L/2 (mm)
                                 0    2       4       6        8       10
                        -2.00

                        -4.00
                                           Moment (kN-m)

Fig.2.0 moment v/s deflection for PS beam 3.0M span


                                     P.S.C. Beam (2.5m span)
                        12

                        10

                         8                                             Theoretical at L/4,3L/4(mm)
      Deflection (mm)




                         6
                                                                       Actual at L/4,3L/4,(mm)

                         4
                                                                       Theoretical at L/2(mm)
                         2

                         0                                             Actual at L/2 (mm)
                             0        2           4        6       8
                        -2

                        -4
                                          Moment (kN-m)

Fig.3.0 moment v/s deflection for PSC beam 2.0M span




                                                                                            232 | P a g e
Mr. M K Maroliya / International Journal of Engineering Research and Applications (IJERA)
  ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 6, November- December 2012, pp.230-233

                         20
                         18
                                      R.C. Beam (2.5 m span)
                         16
       Deflection (mm)

                         14                                               Theoretical at L/4,3L/4(mm)
                         12
                         10                                               Actual at L/4,3L/4,(mm)

                         8
                                                                          Theoretical at L/2(mm)
                         6
                         4                                                Actual at L/2 (mm)
                         2
                         0
                              0   2         4         6               8
                                      Moment (kN-m)

Fig.4.0 moment v/s deflection for RC beam 2.5M span

6.0 CONCLUSIONS                                       REFERENCES
From the results obtained through the experimental        1.    Fundamentals of Prestressed Concrete By
program, following conclusions can be made.                     V. Natarajan B. I. Publications.
1. The casting of precast prestressed beams is            2.    Prestressed concrete by I.I. Graduck
   feasible with the designed mould.                            Oxford & I.B.M. Publications.
2. The moment of resistance showed by the                 3.    Prestressed concrete structures by P.
   equivalent prestressed beam as compared to the               Dayaratnam oxford & I.B.M. publications.
   R.C.C. beam was more by 12.4%                          4.    Design of prestressed concrete by Arthur
3. The moment causing cracking of the concrete in               H. Nilson John Wiley & Sons
   case of prestressed beam was 3 times more than         5.    Modern prestressed concrete By james
   for equivalent reinforced beam.                              R.Libby Van Nostrand Reinhold.
4. The ultimate deflection in case of prestressed         6.    Limit state design of prestressed concrete
   beam was 60% less than the ultimate deflections              by Y.Guyon applied science publishers ltd.
   in case of reinforced concrete beam.                   7.    Design of prestressed concrete structures
5. The failure of reinforced concrete beam occurred             by T.Y. Lin , Ned H. Burns John Wiley &
   nearly at the centre of the span whereas the                 Sons.
   failure in case of prestressed concrete beam was       8.    Prestressed concrete design by M.K. Hurst
   under the loads, showing that the failure                    Chopman & Hall.
   governed by shearing in case of prestressed beam       9.    The mechanics of prestressed concrete
   rather than flexure.(This may be because of                  design by S.K. Malik, K.S. Rangasami
   straight cable profile).                                     Khanna Publishers.
6. The cracks seen in case of reinforced beam were        10.   Prestressed concrete by S.K. Malik, A.P.
   more in numbers and less in width whereas for                Gupta oxford & I.B.M. Pubishers.
   prestressed beam the cracks were less in numbers       11.   Concrete technology by M.S. Shetty S.
   and more in width, probably because of stress                Chand & Company.
   concentration under the loads and bad patches of       12.   Properties of Concrete by A.M. Neville ,
   concrete due to poor vibration.                              Pitman Papar Books.
7. The transmission length in case of pretension          13.   Limit state analysis & design of reinforced
   prestressed beam is not a governing factor even              Concrete by Dr. S.R. karve, Dr. V.L. Shah
   for small of simply supported beam.                          Pune Vidyarthi Gruh Prakashan.
8. The material is used more effectively for              14.   Prestressed concrete by N. Krishna Raju
   prestressed beam than the reinforced beams                   Tata Mc-Graw hill Publication
   because of improved service load behaviour.            15.   Design of prestressed concrete by R.I.
9. The recovery of deflection after removal of the              Gilbert, N.C. Mickleborough , Unwin
   load was more in case of prestressed beam                    Hyman.
   indicating more elastic behaviour. Thus                16.   Reinforced Concrete by H.J. Shah,
   prestressed beam are more suitable to take                   Charotor Publishers.
   fatigue loads than reinforced beams.



                                                                                            233 | P a g e

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  • 1. Mr. M K Maroliya / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 6, November- December 2012, pp.230-233 Comparative Study Of Flexural Behaviour Of Reinforced Concrete Beam And Prestressed Concrete Beam. Mr. M K Maroliya. Assistant professor, Applied Mechanics Dept, Faculty of Technology & Engineering, M.S. University of Baroda, Vadodara, ABSTRACT The tow tensile strength of concrete is building materials available in many types of overcome either by reinforcing it or by structures. At the job site time and labour are saved prestressing. Both these methods have certain thro’ the rapid erection of precast units with an advantages and disadvantages, and one must be absolute minimum of forms and cast in site very careful with choosing one these two by concrete. Also there are some additional benefits taking into consideration the structural which can occur due to getting the job done under requirements and economics of the given the roof in a short time. problem. The common construction material for residential and commercial buildings and other 2.0 MATERIALSSPECIFICATIONS. allied structures is still reinforced concrete, In general reinforced concrete section is a though the prestressed concrete is better in combination of two materials concrete of the grade structural behaviour, durability and economy. M20 and reinforcement and HYSD bars of Fe 415 The aim of present work is to compare the grade economics and structural behaviour of the While for Prestressed concrete beam reinforced concrete and prestressed concrete concrete is of M 30 and tendons are wires of 3.75 beams and finding out the suitability of each. mm diameter having an ultimate tensile strength of Results show that overall flexural behaviour of 1475 N/mm2 prestressed concrete beam is very good in all To achieve the required concrete grades aspect compared to reinforced concrete beam. viz. M20 for reinforced concrete members and M35 for prestressed concrete members, trial and error Key words: RCC, PSC. Flexural strength, beam. method of mix design was used. We achieved the grade M20 by a nominal mix of 1:2:4 with water- 1.0 INTRODUCTION. cement ration of 0.6. For achieving the grade of Concrete is established to be a universal concrete M35 we required 1:1:2 mix, with water- building material because of its high compressive cement ration of 0.45. such rich mix was necessary strength and it’s adoptability to take any form and due to poor quality of vibration and poorly graded shape. The low tensile strength of concrete is offset aggregates and hand mixing. by the use of steel reinforcement the resulting combination of the two being known as reinforced 3.0 EXPERIMENTAL PROGRAM concrete, although the steel reinforcement provides In order to study structural behaviour of the cracked concrete beam with flexural strength. It reinforced concrete and prestressed concrete flexure does not prevent cracking and loss of stiffness due members, it is proposed to cast the beams of 2.5 m to cracking, since in order to satisfy serviceability and 3.0 m spans of each type with the same cross- requirements, the increased strain capacity offered section of 100 mm width and 150mm overall depth. by high strength steel. Prestressed concrete is a For reinforced concrete beam, it is proposed to have particular form of concrete in which prestressing a concrete grade of M20 and H.Y.S.D. (Fe415) steel involves the application of initial compressive load reinforcement, which are normally used in practice. on a structure to reduce or eliminate the internal The tensile reinforcement in the section is restricted tensile forces developed due to working loads and so as to have under-reinforced section. thereby control or eliminate cracking. The initial For prestressed concrete beam, it is compressive load is imposed and sustained by proposed to use a concrete grade M35 and H.T.S. highly tensioned steel reinforcement reacting on the wires of 3.75 mm diameter with ultimate tensile concrete. The common construction material for strength of 1475 N/mm2. The number of wires in the residential and commercial buildings and other cross-section and the amount of prestressing given is allied structures is still reinforced concrete, though so adjusted that of tensile force offered by tensile the prestressed concrete is better in structural steel provide in reinforced concrete beam. behaviour, durability and economy. The prestressed concrete beams are cast by The production line efficiency employed in mould method. The required mould is designed and the fabrication of standardized precast prestressed fabricated as part of this project work. The wires are units makes them one of the most economical tensioned using the hydraulic jack. 230 | P a g e
  • 2. Mr. M K Maroliya / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 6, November- December 2012, pp.230-233 The cast beams are tested for the pure flexure facilitate manual prestressing operation in the condition. emergency case. The mould is designed to cast prestressed 4.0 RESULTS AND DISCUSSION member/s of the cross-section 100mm wide and The results have been interpreted in 300mm deep and max. 6.5m length. The location of graphical form as shown in figures 2.0 to 4.0. In the prestressimg wires of 4mm diameter is as shown in experiments, the deflections and strains are fig.3.3. Maximum stress to which wires can be measured at three point viz. under the loads and at extended is 0.8 time the ultimate tensile strength, as the centre of the span. per I. S. 1343. As can be seem from the results tabulated In the mould of casting the precast, and graphs of load v/s deflection that the deflection prestressed members, the prestressing force is for first few loads was well matching with the sustained by the mould up to the time of transfer. theoretical values. Also the graph shows a linear The tensioning of wires cause the axial force to pattern for these values. But afterwards the rate of induce in the mould in addition to the moment due increase in deflection increases with load and this to eccentricities. Thus, the mould behaves as beam- may be because of the cracking of concrete. Thus it column, with effective length of 6.5m can be Conclude that the cracking moment is the It is proposed have one fixed end plate and one at which the linear pattern of graph ends. Also one movable end plate and each end. Fixed plate the cracking moment can be found from the strain will be directly welded to channels, while the reading, as the strain is directly proportional to the movable plate will be supported on four threaded cracks. The comparative statement of cracking rods and nuts at the corners of plate with the rods moment, ultimate deflection is as shown in table 1.0. extending from the flanges of channels. The purpose of movable plate is to release the prestess gradually to the concrete at the time of transfer; also it can Table 1.0 Comparative Statement of results Cracking moment Ultimate Moment Ultimate Deflection (mm) Member Type Theoretical Actual(KN- Actual(KN- Theoretical(KN-m) (KN-m) m) m) R.C.C.(3.0m span) 0 1.5 6.3 7.125 18.04 R.C.C.(2.5m span) 0 1.5625 6.3 6.875 17.5 P.S.C.(3.0 m span) 4.87 4.875 8.22 7.875 11.21 P.S.C.(2.5m span) 4.86 4.6875 8.22 7.5 10.52 Composite(3.0m span) 0 1.6875 0 6.94 15 Composite(2.5m span) 0 1.71875 0 6.25 14.5 R.C. Beam (3.0 m span) 20 18 Deflection in mm 16 14 12 10 Theoretical at L/4,3L/4(mm) 8 Actual at L/4,3L/4,(mm) 6 4 Actual at L/2 (mm) 2 0 Theoretical at L/2(mm) 0 2 4 6 8 Moment (kN-m) Fig.1.0 moment v/s deflection for RC beam 3.0M span 231 | P a g e
  • 3. Mr. M K Maroliya / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 6, November- December 2012, pp.230-233 P.S.C. Beam (3.0m span) 12.00 10.00 8.00 Theoretical at L/4,3L/4(mm) Deflection (mm) 6.00 Actual at L/4,3L/4,(mm) 4.00 Theoretical at L/2(mm) 2.00 0.00 Actual at L/2 (mm) 0 2 4 6 8 10 -2.00 -4.00 Moment (kN-m) Fig.2.0 moment v/s deflection for PS beam 3.0M span P.S.C. Beam (2.5m span) 12 10 8 Theoretical at L/4,3L/4(mm) Deflection (mm) 6 Actual at L/4,3L/4,(mm) 4 Theoretical at L/2(mm) 2 0 Actual at L/2 (mm) 0 2 4 6 8 -2 -4 Moment (kN-m) Fig.3.0 moment v/s deflection for PSC beam 2.0M span 232 | P a g e
  • 4. Mr. M K Maroliya / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 6, November- December 2012, pp.230-233 20 18 R.C. Beam (2.5 m span) 16 Deflection (mm) 14 Theoretical at L/4,3L/4(mm) 12 10 Actual at L/4,3L/4,(mm) 8 Theoretical at L/2(mm) 6 4 Actual at L/2 (mm) 2 0 0 2 4 6 8 Moment (kN-m) Fig.4.0 moment v/s deflection for RC beam 2.5M span 6.0 CONCLUSIONS REFERENCES From the results obtained through the experimental 1. Fundamentals of Prestressed Concrete By program, following conclusions can be made. V. Natarajan B. I. Publications. 1. The casting of precast prestressed beams is 2. Prestressed concrete by I.I. Graduck feasible with the designed mould. Oxford & I.B.M. Publications. 2. The moment of resistance showed by the 3. Prestressed concrete structures by P. equivalent prestressed beam as compared to the Dayaratnam oxford & I.B.M. publications. R.C.C. beam was more by 12.4% 4. Design of prestressed concrete by Arthur 3. The moment causing cracking of the concrete in H. Nilson John Wiley & Sons case of prestressed beam was 3 times more than 5. Modern prestressed concrete By james for equivalent reinforced beam. R.Libby Van Nostrand Reinhold. 4. The ultimate deflection in case of prestressed 6. Limit state design of prestressed concrete beam was 60% less than the ultimate deflections by Y.Guyon applied science publishers ltd. in case of reinforced concrete beam. 7. Design of prestressed concrete structures 5. The failure of reinforced concrete beam occurred by T.Y. Lin , Ned H. Burns John Wiley & nearly at the centre of the span whereas the Sons. failure in case of prestressed concrete beam was 8. Prestressed concrete design by M.K. Hurst under the loads, showing that the failure Chopman & Hall. governed by shearing in case of prestressed beam 9. The mechanics of prestressed concrete rather than flexure.(This may be because of design by S.K. Malik, K.S. Rangasami straight cable profile). Khanna Publishers. 6. The cracks seen in case of reinforced beam were 10. Prestressed concrete by S.K. Malik, A.P. more in numbers and less in width whereas for Gupta oxford & I.B.M. Pubishers. prestressed beam the cracks were less in numbers 11. Concrete technology by M.S. Shetty S. and more in width, probably because of stress Chand & Company. concentration under the loads and bad patches of 12. Properties of Concrete by A.M. Neville , concrete due to poor vibration. Pitman Papar Books. 7. The transmission length in case of pretension 13. Limit state analysis & design of reinforced prestressed beam is not a governing factor even Concrete by Dr. S.R. karve, Dr. V.L. Shah for small of simply supported beam. Pune Vidyarthi Gruh Prakashan. 8. The material is used more effectively for 14. Prestressed concrete by N. Krishna Raju prestressed beam than the reinforced beams Tata Mc-Graw hill Publication because of improved service load behaviour. 15. Design of prestressed concrete by R.I. 9. The recovery of deflection after removal of the Gilbert, N.C. Mickleborough , Unwin load was more in case of prestressed beam Hyman. indicating more elastic behaviour. Thus 16. Reinforced Concrete by H.J. Shah, prestressed beam are more suitable to take Charotor Publishers. fatigue loads than reinforced beams. 233 | P a g e