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Material requirements
planning software for
growing manufacturers
Designed to support small to
medium manufacturers
Access
MRP Software
Designed for mid-tier
manufacturers, including
those with ambitious growth
plans, Access MRP provides
everything you need to run your
operations more effectively.
Quick to deploy and easy to
integrate with your existing
accounting software or upgrade
to Access Financials, Access
MRP ticks all the boxes and
keeps disruption to a minimum.
And with Access Workspace,
you have KPI dashboards and
real-time data at your fingertips.
Access
Workspace and
KPI dashboards:
insight into all
aspects of your
business
Unrivalled
traceability
Inventory
management:
no more
shortages or
excess stock
Real-time
management
insight
Confidence
to ditch paper
and speed up
your business
Oversight
to beat your
growth targets
Seamless
integration
with financials
Everything you need out of the box
Increased
visibility and
accuracy
Total traceability up 	
and downstream
•	 Trace every individual element in the
production cycle back to source and
show an audit trail at every stage from
goods in to delivery.
•	 Identify every batch, component or raw
material movement, including when it
was produced or arrived on site, who
accepted it, and final point of delivery.
•	 See who inspected an item prior to use
within the production environment, and
who gave approval at each stage of
production.
•	 Follow a complete audit trail from start
to finish and instantly source evidence,
including POs, delivery notes and
inspection reports.
•	 Easily identify a non-conforming part,
which batch it came from, when it was
produced, which products has it been
used in and where are these now.
•	 The ‘Quality Tree’ feature helps you
keep all your certificates of conformity
and associated quality documents in
one place, against the finished batch.
•	 Accommodate multilevel assemblies
and multiple components.
Access MRP brings significant
improvements to your material
requirements planning and
ensures your business is fit 	
for growth.
All your key materials handling
areas will see process and
efficiency improvements
from day one - from stock
management to purchasing,
from compliance to shopfloor.
You can choose a low-impact
modular roll-out to focus on
the improvements you need
today, while planning for
what you want to add later by
switching on optional modules
as your business grows.
Traceability
SAVING TIME
SAVING MONEY
IMPROVING
PERFORMANCE
EFFICIENCY
PRODUCTIVITY
MRP Traceability Video
PART I
MRP Traceability Video
PART II
Unrivalled traceability
Traceability is undoubtedly a major issue
across the manufacturing sector. The
only way to deliver consistent, accurate
performance in response to traceability
challenges is to have instant access to all
the right information. How quickly could
you answer these questions for every
component in your factory right now?
Where did it come from?
Which batch is affected?
Which products contain the affected part?
Which processes have been used to make the part?
Where are all affected parts now?
Who signed it off?
Material Requirements Planning and Purchasing
Seamless purchasing from 	
PO to invoice
•	 Raise Purchase Orders (POs) either
manually or automatically for different
suppliers, and see which parts are
pending and which are received in full.
•	 Give managers or designated
employees permission to authorise POs
while maintaining the audit trail.
•	 Track outstanding orders from suppliers
to ensure delivery deadlines are met.
•	 Make it quick and easy for suppliers
to acknowledge delivery dates and
requirements.
•	 Raise a Request For Quotation (RFQ)
to invite suppliers to offer their most
competitive price.
•	 Match your invoices with PO receipts
for traceability of each full order
throughout the purchasing process.
•	 Export matched invoices by integrating
them with your accounting software.
Access MRP software controls all the key
functions demanded in manufacturing. Central
to this is the Material Requirements Planning
module - the MRP, and here the software
automates the process for you. No more
manual calculations:
•	 Import your sales orders from your
customers into the software (either
manually or automatically if digital).
•	 Check existing stock levels.
•	 Check lead times of any purchases to
meet delivery and machine deadlines.
•	 Raise POs and email to suppliers.
The MRP module calculates everything, taking
into account lead times, stock levels and
preferred suppliers, and shows you what you
need to order. You still have the option to
over-ride at any stage so you remain in control.
Running the MRP minimises stock levels
and WIP, improves cash flow and schedules,
and gives you an automatic audit trail for
traceability.
"The first day we hit MRP, you could
immediately see our cash flow improving"
Ky Gandy
Supplier Co-ordinator
Rega Research
Inventory Management;
no more shortages or
excess stock:
Shortages or excess stock aren’t just costly
for obvious reasons: they also damage your
brand and make auditing and traceability
unnecessarily complex.
Electronic Data
Interchange (EDI)
•	 Store and process orders from a
single location to meet your supplier
EDI requirements and your Industry
4.0 plans.
•	 Locate items quickly by part number,
description or other search criteria.
•	 Access revised drawings and images
to ensure all components are being
made to the correct specification.
•	 Record engineering change notes,
allowing designated employees
to record modifications made to a
product design.
•	 Drill down into sub-assemblies to gain
a detailed view of the manufactured
product.
•	 Perpetual inventory management and
periodic stocktake.
•	 Full traceability of stock movement,
batches and serial numbers.
•	 A clear multilevel Bill of Materials
(BOM), including a list of required
components and design variation
tracking.
Automated order
processing and invoicing
•	 Automatically generate sales orders
and easily import them into the system
to eliminate manual entries.
•	 Create picking lists for more accurate
processing and delivery notes.
•	 Store Certificates of Conformity and
release notes securely for each item
that comes through the production line.
•	 Raise automated invoices for customers
and export the information to your
existing accounting system.
•	 Maintain multiple price lists with
detailed customer discount options.
•	 Control customer returns and dispatch
of credit notes.
Increased visibility and
accuracy
Mistakes happen, but they are easier to miss
when you don’t have a clear view – and the
problems they cause get worse as you grow. If
you’re making money but you’re not 100% sure
where your profit is coming from or why, how
much more could you be making with total
visibility of profit breakdown?
Shopfloor data capture
•	 Accurately capture the time spent
on each stage of the manufacturing
process using a touchscreen.
•	 Log the time workers spend on and 	
off jobs.
•	 Access product drawings and images
from the screens to check goods
meet the design specifications and
make sure teams understand what is
required.
•	 Store detailed training documents to
make sure only employees qualified to
use machines and other equipment 	
do so.
•	 Improve stock management and
create robust audit trails by issuing and
returning components to works orders.
•	 Record when unmanned machines start
and stop, logging quantities produced.
Hand-held scanning
•	 Capture data directly from the 	
shopfloor and allow users to send 	
system messages wherever they are in
the factory.
•	 Sales uses include sales order picking
with pick ‘specific batch’ and ‘any batch’
options, updating or printing delivery
note details and entry-level goods
purchasing.
•	 Stock management uses include batch
enquiries, searching for a part, stock
movement, stocktakes and printing
labels.
•	 Production uses include works order
kitting with pick ‘specific batch’ and ‘any
batch’ options, works order component
issue or return, goods in, tool enquiries
and tool label printing.
Shopfloor Data Capture
Job costing
•	 Capture production data during the
manufacturing process and relay it to
managers and/or display on interactive
screens on the shopfloor.
•	 Respond immediately when action
is required e.g. checking design
specifications or reporting employee
hours.
•	 Use alongside the Works Orders module
for managing the manufacture of multiple
parts: check the progress of each job and
automatically monitor costs throughout.
Confidence to ditch paper
and speed up your business:
Updating paper forms or completing
spreadsheets wastes hours of the working
day, often spilling over into evenings and
weekends. By automating purchasing,
invoicing, inventory management and
shopfloor data capture, Access MRP means
you can concentrate on production rather than
paperwork.
Quality assurance and
management
•	 Meet the highest quality standards
required in UK and European
manufacturing and prove compliance
with both your customers’ QA and 	
ISO 9000.
•	 Generate regular reports to support
evidence-based decision making for
continuous improvement.
•	 Achieve consistent results and more
accurate forecasts by linking all
processes, from orders and stock
management to production and dispatch.
•	 Control non-conformity in materials and
components to eliminate defects in the
manufacturing process.
•	 Manage relationships with customers
and sub-contractors to measure
performance and provide feedback.
•	 Track logistics performance and view
the order process from the customer’s
perspective using the On Time In Full
(OTIF) reporting function.
•	 Produce delivery and quality graphs
and reports using standard SC21 metrics
(defence and aerospace industries).
Quality Assurance
Quality Tree
•	 Store all your quality documents in one
place for ease of access and traceability.
•	 Link associated documents and records
against a finished item or batch of stock.
•	 Accommodate multilevel assemblies and
multiple components.
First Article Inspection
Reports
•	 Produce FAIRs (First Article Inspection
Reports), ensuring accuracy and quality
compliance from the start.
•	 Communicate with customers using
concession documents to record
changes made to the original design
specification.
•	 Identify and record ‘at risk’ processes in
production, so they can be investigated
and corrected.
Non-conformance reports
•	 Track internal scrap and rework against
production works orders.
•	 Create reports for repeat non-
conformance, reject trends and PPM.
•	 Track supplier and customer quality
metrics using graphs and trend analysis
for delivery and quality.
Tooling and gauging control
•	 List tools and gauges and manage
calibration requirements.
•	 Automatic warnings of calibration expiry.
•	 Purchase orders raised and sent
automatically.
Reporting
•	 217 standard reports automatically
available.
•	 Purchasing reports include Invoice
Day Book, Invoice Matching Variance
Report showing the difference between
PO prices and matched prices; and
Planned Versus Actual Costs.
•	 Quality reports include First Article
Inspection Reports.
Reporting and Documentation
Real-time management
insight
It’s impossible to make confident decisions
confidently and quickly under constant
pressure without all the information you need
in front of you, and guesswork is clearly
risky. Access MRP gives you comprehensive,
scannable and accurate management reports
in real-time.
Shopfloor time and
attendance
•	 Log employee attendance, absence and
shift patterns.
•	 Generate time and attendance reports for
payroll departments to use with their legacy
accounting software, or upgrade to Access
Financials.
•	 Maintain the highest levels of safety by
rapidly preparing fire roll-call lists.
•	 Show shift patterns and absences, so
managers 	can see issues like persistent
lateness and/or unexplained absence.
Bill of Materials (BOM)
•	 Create and structure a BOM under any
part number with multiple levels plus
manufactured sub-assemblies and bought
in materials in any combination.
•	 Automatically pull the required BOM when
a new Works Order is created and then
amend independently of the master BOM
as required.
•	 Display a ‘tree view’ of the Works Order
components.
•	 Record other useful information, such as
colour and location.
Quotations
•	 Create detailed quotations for both new
and existing products including bespoke
work, make-to-stock and make-to-order.
•	 Produce quick quotations for existing
customers and previous orders.
•	 Report on your quote success, including
conversion rates per sales person.
•	 Analyse customer loss and unsuccessful
quotations to make improvements in
the sales process and secure future
conversions.
Why Access MRP
makes sense for
your business
With so many features and so
much functionality, it’s easy
to get distracted and miss the
bigger picture. But Access MRP
will ensure you always have
a complete picture of stock,
purchasing, materials, orders
and output. That’s good for your
customers - and good for your
cash flow and bottom line too.
Why not contact us today and
arrange for a free demonstration.
Once you’ve seen Access MRP
in action, it’s so much easier
to see the possibilities for your
manufacturing and production.
0845 345 3300
theaccessgroup.com/mrp
KPI dashboards
giving you insight 	
to all aspects of 		
your business
Access Workspace transforms
the way you access information
throughout your business, giving
you real-time insight and analytics
on a single platform. Join up
your whole business: finance,
manufacturing, purchasing, costing
and warehousing software – all in
easy to use, flexible dashboards.
Seamless integration
with financials
Access MRP integrates with
recognised legacy accounting
software. But why not consider
upgrading to Access Financials
software with its increased
functionality and scalability for
when you expand?
Choosing Access opens
up a host of other business
opportunities
One of the key benefits of working with Access is that
we are not simply focused on developing stand-alone
solutions. We apply our specialist knowledge across the
supply chain, as well as offering market leading software for
core business areas such as Finance, HR and Payroll.
If you already have systems from other providers in place, we are
happy to work with you to integrate them with our solutions.
But if you are keen to rationalise your IT - and your external
support and the problem solving required when functions
draw from disparate areas - there is another way.
Access systems can be seamlessly integrated with
other Access software for smoother operations
across your business. Talk to us about what that
could mean for you.
We promise to be
there if you need us
When you partner with us, you can talk to our
people directly whenever you need to. We’ll never fob
you off with a remote call centre somewhere else in the
world – and that’s a promise.

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Access MRP - Material Requirements Planning

  • 1. Material requirements planning software for growing manufacturers Designed to support small to medium manufacturers Access MRP Software
  • 2. Designed for mid-tier manufacturers, including those with ambitious growth plans, Access MRP provides everything you need to run your operations more effectively. Quick to deploy and easy to integrate with your existing accounting software or upgrade to Access Financials, Access MRP ticks all the boxes and keeps disruption to a minimum. And with Access Workspace, you have KPI dashboards and real-time data at your fingertips.
  • 3. Access Workspace and KPI dashboards: insight into all aspects of your business Unrivalled traceability Inventory management: no more shortages or excess stock Real-time management insight Confidence to ditch paper and speed up your business Oversight to beat your growth targets Seamless integration with financials Everything you need out of the box Increased visibility and accuracy
  • 4. Total traceability up and downstream • Trace every individual element in the production cycle back to source and show an audit trail at every stage from goods in to delivery. • Identify every batch, component or raw material movement, including when it was produced or arrived on site, who accepted it, and final point of delivery. • See who inspected an item prior to use within the production environment, and who gave approval at each stage of production. • Follow a complete audit trail from start to finish and instantly source evidence, including POs, delivery notes and inspection reports. • Easily identify a non-conforming part, which batch it came from, when it was produced, which products has it been used in and where are these now. • The ‘Quality Tree’ feature helps you keep all your certificates of conformity and associated quality documents in one place, against the finished batch. • Accommodate multilevel assemblies and multiple components. Access MRP brings significant improvements to your material requirements planning and ensures your business is fit for growth. All your key materials handling areas will see process and efficiency improvements from day one - from stock management to purchasing, from compliance to shopfloor. You can choose a low-impact modular roll-out to focus on the improvements you need today, while planning for what you want to add later by switching on optional modules as your business grows. Traceability
  • 5. SAVING TIME SAVING MONEY IMPROVING PERFORMANCE EFFICIENCY PRODUCTIVITY MRP Traceability Video PART I MRP Traceability Video PART II Unrivalled traceability Traceability is undoubtedly a major issue across the manufacturing sector. The only way to deliver consistent, accurate performance in response to traceability challenges is to have instant access to all the right information. How quickly could you answer these questions for every component in your factory right now? Where did it come from? Which batch is affected? Which products contain the affected part? Which processes have been used to make the part? Where are all affected parts now? Who signed it off?
  • 6. Material Requirements Planning and Purchasing Seamless purchasing from PO to invoice • Raise Purchase Orders (POs) either manually or automatically for different suppliers, and see which parts are pending and which are received in full. • Give managers or designated employees permission to authorise POs while maintaining the audit trail. • Track outstanding orders from suppliers to ensure delivery deadlines are met. • Make it quick and easy for suppliers to acknowledge delivery dates and requirements. • Raise a Request For Quotation (RFQ) to invite suppliers to offer their most competitive price. • Match your invoices with PO receipts for traceability of each full order throughout the purchasing process. • Export matched invoices by integrating them with your accounting software. Access MRP software controls all the key functions demanded in manufacturing. Central to this is the Material Requirements Planning module - the MRP, and here the software automates the process for you. No more manual calculations: • Import your sales orders from your customers into the software (either manually or automatically if digital). • Check existing stock levels. • Check lead times of any purchases to meet delivery and machine deadlines. • Raise POs and email to suppliers. The MRP module calculates everything, taking into account lead times, stock levels and preferred suppliers, and shows you what you need to order. You still have the option to over-ride at any stage so you remain in control. Running the MRP minimises stock levels and WIP, improves cash flow and schedules, and gives you an automatic audit trail for traceability. "The first day we hit MRP, you could immediately see our cash flow improving" Ky Gandy Supplier Co-ordinator Rega Research
  • 7. Inventory Management; no more shortages or excess stock: Shortages or excess stock aren’t just costly for obvious reasons: they also damage your brand and make auditing and traceability unnecessarily complex. Electronic Data Interchange (EDI) • Store and process orders from a single location to meet your supplier EDI requirements and your Industry 4.0 plans. • Locate items quickly by part number, description or other search criteria. • Access revised drawings and images to ensure all components are being made to the correct specification. • Record engineering change notes, allowing designated employees to record modifications made to a product design. • Drill down into sub-assemblies to gain a detailed view of the manufactured product. • Perpetual inventory management and periodic stocktake. • Full traceability of stock movement, batches and serial numbers. • A clear multilevel Bill of Materials (BOM), including a list of required components and design variation tracking. Automated order processing and invoicing • Automatically generate sales orders and easily import them into the system to eliminate manual entries. • Create picking lists for more accurate processing and delivery notes. • Store Certificates of Conformity and release notes securely for each item that comes through the production line. • Raise automated invoices for customers and export the information to your existing accounting system. • Maintain multiple price lists with detailed customer discount options. • Control customer returns and dispatch of credit notes. Increased visibility and accuracy Mistakes happen, but they are easier to miss when you don’t have a clear view – and the problems they cause get worse as you grow. If you’re making money but you’re not 100% sure where your profit is coming from or why, how much more could you be making with total visibility of profit breakdown?
  • 8. Shopfloor data capture • Accurately capture the time spent on each stage of the manufacturing process using a touchscreen. • Log the time workers spend on and off jobs. • Access product drawings and images from the screens to check goods meet the design specifications and make sure teams understand what is required. • Store detailed training documents to make sure only employees qualified to use machines and other equipment do so. • Improve stock management and create robust audit trails by issuing and returning components to works orders. • Record when unmanned machines start and stop, logging quantities produced. Hand-held scanning • Capture data directly from the shopfloor and allow users to send system messages wherever they are in the factory. • Sales uses include sales order picking with pick ‘specific batch’ and ‘any batch’ options, updating or printing delivery note details and entry-level goods purchasing. • Stock management uses include batch enquiries, searching for a part, stock movement, stocktakes and printing labels. • Production uses include works order kitting with pick ‘specific batch’ and ‘any batch’ options, works order component issue or return, goods in, tool enquiries and tool label printing. Shopfloor Data Capture
  • 9. Job costing • Capture production data during the manufacturing process and relay it to managers and/or display on interactive screens on the shopfloor. • Respond immediately when action is required e.g. checking design specifications or reporting employee hours. • Use alongside the Works Orders module for managing the manufacture of multiple parts: check the progress of each job and automatically monitor costs throughout. Confidence to ditch paper and speed up your business: Updating paper forms or completing spreadsheets wastes hours of the working day, often spilling over into evenings and weekends. By automating purchasing, invoicing, inventory management and shopfloor data capture, Access MRP means you can concentrate on production rather than paperwork.
  • 10. Quality assurance and management • Meet the highest quality standards required in UK and European manufacturing and prove compliance with both your customers’ QA and ISO 9000. • Generate regular reports to support evidence-based decision making for continuous improvement. • Achieve consistent results and more accurate forecasts by linking all processes, from orders and stock management to production and dispatch. • Control non-conformity in materials and components to eliminate defects in the manufacturing process. • Manage relationships with customers and sub-contractors to measure performance and provide feedback. • Track logistics performance and view the order process from the customer’s perspective using the On Time In Full (OTIF) reporting function. • Produce delivery and quality graphs and reports using standard SC21 metrics (defence and aerospace industries). Quality Assurance
  • 11. Quality Tree • Store all your quality documents in one place for ease of access and traceability. • Link associated documents and records against a finished item or batch of stock. • Accommodate multilevel assemblies and multiple components. First Article Inspection Reports • Produce FAIRs (First Article Inspection Reports), ensuring accuracy and quality compliance from the start. • Communicate with customers using concession documents to record changes made to the original design specification. • Identify and record ‘at risk’ processes in production, so they can be investigated and corrected. Non-conformance reports • Track internal scrap and rework against production works orders. • Create reports for repeat non- conformance, reject trends and PPM. • Track supplier and customer quality metrics using graphs and trend analysis for delivery and quality. Tooling and gauging control • List tools and gauges and manage calibration requirements. • Automatic warnings of calibration expiry. • Purchase orders raised and sent automatically.
  • 12. Reporting • 217 standard reports automatically available. • Purchasing reports include Invoice Day Book, Invoice Matching Variance Report showing the difference between PO prices and matched prices; and Planned Versus Actual Costs. • Quality reports include First Article Inspection Reports. Reporting and Documentation Real-time management insight It’s impossible to make confident decisions confidently and quickly under constant pressure without all the information you need in front of you, and guesswork is clearly risky. Access MRP gives you comprehensive, scannable and accurate management reports in real-time. Shopfloor time and attendance • Log employee attendance, absence and shift patterns. • Generate time and attendance reports for payroll departments to use with their legacy accounting software, or upgrade to Access Financials. • Maintain the highest levels of safety by rapidly preparing fire roll-call lists. • Show shift patterns and absences, so managers can see issues like persistent lateness and/or unexplained absence.
  • 13. Bill of Materials (BOM) • Create and structure a BOM under any part number with multiple levels plus manufactured sub-assemblies and bought in materials in any combination. • Automatically pull the required BOM when a new Works Order is created and then amend independently of the master BOM as required. • Display a ‘tree view’ of the Works Order components. • Record other useful information, such as colour and location. Quotations • Create detailed quotations for both new and existing products including bespoke work, make-to-stock and make-to-order. • Produce quick quotations for existing customers and previous orders. • Report on your quote success, including conversion rates per sales person. • Analyse customer loss and unsuccessful quotations to make improvements in the sales process and secure future conversions.
  • 14. Why Access MRP makes sense for your business With so many features and so much functionality, it’s easy to get distracted and miss the bigger picture. But Access MRP will ensure you always have a complete picture of stock, purchasing, materials, orders and output. That’s good for your customers - and good for your cash flow and bottom line too. Why not contact us today and arrange for a free demonstration. Once you’ve seen Access MRP in action, it’s so much easier to see the possibilities for your manufacturing and production. 0845 345 3300 theaccessgroup.com/mrp
  • 15. KPI dashboards giving you insight to all aspects of your business Access Workspace transforms the way you access information throughout your business, giving you real-time insight and analytics on a single platform. Join up your whole business: finance, manufacturing, purchasing, costing and warehousing software – all in easy to use, flexible dashboards. Seamless integration with financials Access MRP integrates with recognised legacy accounting software. But why not consider upgrading to Access Financials software with its increased functionality and scalability for when you expand?
  • 16. Choosing Access opens up a host of other business opportunities One of the key benefits of working with Access is that we are not simply focused on developing stand-alone solutions. We apply our specialist knowledge across the supply chain, as well as offering market leading software for core business areas such as Finance, HR and Payroll. If you already have systems from other providers in place, we are happy to work with you to integrate them with our solutions. But if you are keen to rationalise your IT - and your external support and the problem solving required when functions draw from disparate areas - there is another way. Access systems can be seamlessly integrated with other Access software for smoother operations across your business. Talk to us about what that could mean for you. We promise to be there if you need us When you partner with us, you can talk to our people directly whenever you need to. We’ll never fob you off with a remote call centre somewhere else in the world – and that’s a promise.