This document discusses how digitizing manufacturing processes can help companies address various challenges through improved data collection and visibility. It provides examples of how one pharmaceutical company used a production tracking tool to increase transparency of material flows, reduce lead times by over 40%, and save dozens of minutes daily by enabling fast access to real-time production data. The document also discusses how automated data collection through real-time location technology can further improve planning, execution, and decision making.
Digitization of your manufacturing processes can significantly boost your factory performance. Improve OEE, reduce lead time, optimize planning to meet customer demand with Industry 4.0 solutions. Automotive, pharmaceutical, food&beverages and many more industries.
Smart, mobile and flexible maintenance | CMMS by ProductooPavla Doležalová
Keeping assets in good health is essential. A smart tool that helps you achieve that can improve your overall performance. Preventive, corrective, predictive maintenance. Accelerated workflow. Mobile interface for technicians. Save time and money with Productoo!
We drive the digital evolution | Industry 4.0 solutions by ProductooPavla Doležalová
The digital transformation has started. Manufacturers need to adapt to the changing situation quickly if they want to survive and thrive. Face digitization challenges with Productoo 4.0, cutting-edge ecosystem for manufacturing.
Where is the technology moving towards and the direction in which we are moving towards, the decision made during COVID out of a dire straits situations should also be made while keeping the finale state in mind and not just a makeshift arrangement?
Survival should be the target and not just having a COVID Solution.
COVID may also force to directly move to a Pharma 5.0 or IR 5.0.
Too often the manufacturers will implement technology for financial reporting
purposes but overlook efficiencies that can generate cash flow and reduce costs
on the manufacturing floor. Accurate information that provides a business owner
or manager the ability to make immediate decisions about his/her operation
resulting in a boost to profitability is crucial during an economic downturn. If
revenue is down and the market mood does not permit price increases, then
profitability can only be realized by reducing costs. So you must ask yourself
“What prevents me from 100% efficiency?”
Digitization of your manufacturing processes can significantly boost your factory performance. Improve OEE, reduce lead time, optimize planning to meet customer demand with Industry 4.0 solutions. Automotive, pharmaceutical, food&beverages and many more industries.
Smart, mobile and flexible maintenance | CMMS by ProductooPavla Doležalová
Keeping assets in good health is essential. A smart tool that helps you achieve that can improve your overall performance. Preventive, corrective, predictive maintenance. Accelerated workflow. Mobile interface for technicians. Save time and money with Productoo!
We drive the digital evolution | Industry 4.0 solutions by ProductooPavla Doležalová
The digital transformation has started. Manufacturers need to adapt to the changing situation quickly if they want to survive and thrive. Face digitization challenges with Productoo 4.0, cutting-edge ecosystem for manufacturing.
Where is the technology moving towards and the direction in which we are moving towards, the decision made during COVID out of a dire straits situations should also be made while keeping the finale state in mind and not just a makeshift arrangement?
Survival should be the target and not just having a COVID Solution.
COVID may also force to directly move to a Pharma 5.0 or IR 5.0.
Too often the manufacturers will implement technology for financial reporting
purposes but overlook efficiencies that can generate cash flow and reduce costs
on the manufacturing floor. Accurate information that provides a business owner
or manager the ability to make immediate decisions about his/her operation
resulting in a boost to profitability is crucial during an economic downturn. If
revenue is down and the market mood does not permit price increases, then
profitability can only be realized by reducing costs. So you must ask yourself
“What prevents me from 100% efficiency?”
A complete automatic fee collection system.
Provision to customized your business standards and rules.
Automatic fine calculation, variable service charges, discounts and various other features.
A Study of ERP Software for Pen Manufacturing | Roadmap ERPRoadmap ERP
Roadmap IT Solutions, provides custom-fit ERP solution to address the unique process requirements of pen manufacturing industry. Roadmap ERP System integrates and automates all the vital functionalities of pen manufacturing industry and enables business stakeholders to gain clear visibility of
the entire business process. Integration of all the functional units of the business and capture of all business data in a central and common data repository ensures the uniform and regulated flow of information across all the units of organizations even across geographical borders. The system ensures efficient utilization of
resources to result in maximum productivity and optimum
performance.
The next step for Pharma companies beyond the basic IT implementations. RPA can do wonders and equally be responsible for the blunders. Just a basic thought into how can RPA make an entry into Pharma.
Bossard Smart Factory Logistics provides reliable B- and C-part management and enables the transformation of your production. Agile, lean and reliable.
The Rig Manufacturing Company is an ISO certisdsdsd organization located in Tamil Nadu India. Founded in the year 1972, the Company is a leading manufacturer, supplier and exporter of a comprehensive range of Water Well drilling rigs, Pilling rigs, Geotechnical rigs, Blast Hole Rigs, CoreDrilling Rigs, Reverse Circulation rigs and other Customized rigs.
Production scheduling and planning should be a proactive business advantage - here are some tips on making it happen. Discover how production scheduling and planning could ensure that your business becomes leaner and more profitable.
Transformation 101 - Business Model WorkshopDaniel Li
Tech savvy will distaste the seemingly lame business model discussion. However, a closer look at transformation challenges in IoT reveals the lack of business model discussion. A often ignored root cause is the lack of facilitation tool. The paper addresses such need to ice breaking executive sale to build buy-in and consensus
Modern CMMS today is giving greater freedom and accessibility to maintenance professionals than ever before with native mobile maintenance apps for iOs and Android devices. But the definition of mobility varies significantly among software providers – with some merely offering mobile capabilities to allow the automatic adjustment of screens to the device size, while others deliver apps with limited functionality. As more than 90 percent of current mobile device usage centers around apps, it’s critical to know the mobile CMMS distinction and how that will impact your organization. Click through this quick SlideShare to discover 5 reasons to use a mobile CMMS app.
A completely integrated ERP and manufacturing system to help you run your business better. eresource manufacturing ERP software offers the largest footprint of ERP, manufacturing, MES, and supply chain software modules in the industry developed by a Best ERP software company in India.
Manage Crew Change Through Coupling of First Principles Simulation, Digital P...Yokogawa1
Simulation programs have historically been run on PCs as fully self-contained programs. The UI, calculation codes and calculations themselves have all been part of the same program on the PC itself, perhaps reading and writing against databases, file stores on the network or reading process data from plant information management systems. But the computing world is changing and many programs are now hosted in the Cloud. Building and running simulation cases is done through a web browser and calculations run without UIs in wrappers called Containers, accessed through web interfaces. Data lives in cloud data stores. The immense computer power of the Cloud and ability to multi-thread simulation technology for parallel processing has opened up the potential to run tens of thousands of simulations, with hundreds at a time, over short time periods in an automated manner – in doing so creating unprecedented levels of codified asset knowledge able to be applied at scale. This presentation will showcase the huge potential for AI/ML algorithms to be utilized and scaled more widely when coupled/trained by first principles simulation, with major benefits in how simulation is used in: Automated model building, maintenance and continuous deviation analysis; Integrated reliability and predictive equipment availability with planning and optimization; and Equipment fouling propensity predictions.
Performance Monitoring & Real Time Event Action Reporting
RITZ Automation will take all of your disparate systems & data and make them into actionable real time event reporting. This will decrease operational costs and increase employee efficiencies and profitability. Performance metrics is used to monitor equipment & material use as a part of real time information systems. Our systems design will provide you with critical insight into how well you are managing your operations.
Different Modules leading into the future of digital manufacturing.
Many companies are overwhelmed by the wide range of solutions, technologies and possibilities as part of the Industry 4.0 initiatives. Cloud-computing, artificial intelligence, OT vs. IT, big data, machine learning, machine connectivity and more clearly show the potential of these new technologies and the value you could generate.
GKN Powder Metallurgy has been focusing over it’s 15 years digital journey to turn technology and solution into new ways of working, operating and organisational model. WORKERBASE provides an innovative software platform to create the Agile Factory.You can benefit from this combined industrial experience in order to accelerate your digital journey and to ensure that you really harvest the benefit of digitalization.
Inside 6 Dimensional Model for Industry 4.0 Smart Factory by WeboniseWebonise Lab
Webonise uses a six dimensional approach to help manufacturing companies on their path to a Smart factory with 4th Industrial Revolution. The deep dive to pure Tech Adoption Strategies + Data Driven Play for Future Factories.
Nova days key success factor in production and business environment is a correct Information Flow Management.
Almost all companies work with constantly grown SKU’s and raw materials numbers, that leads to working with smaller and smaller batches, shorter and shorter lead times and higher and higher quality standards which brings high complexity in effective production flow management.
To manage and visualize Information Flow became necessary condition for effective production, business management or any kind of improvements – LEAN, TOC, Six Sigma or TLS.
4 Reasons to Digitize Manufacturing Workflows with No Code Platforms.pptxArpitGautam20
Here are 4 reasons to digitize your existing manufacturing workflows with the help of powerful Ai-driven No Code Platforms for enterprises. https://natifi.ai/4-reasons-to-digitize-manufacturing-workflows-with-no-code-platforms/
A complete automatic fee collection system.
Provision to customized your business standards and rules.
Automatic fine calculation, variable service charges, discounts and various other features.
A Study of ERP Software for Pen Manufacturing | Roadmap ERPRoadmap ERP
Roadmap IT Solutions, provides custom-fit ERP solution to address the unique process requirements of pen manufacturing industry. Roadmap ERP System integrates and automates all the vital functionalities of pen manufacturing industry and enables business stakeholders to gain clear visibility of
the entire business process. Integration of all the functional units of the business and capture of all business data in a central and common data repository ensures the uniform and regulated flow of information across all the units of organizations even across geographical borders. The system ensures efficient utilization of
resources to result in maximum productivity and optimum
performance.
The next step for Pharma companies beyond the basic IT implementations. RPA can do wonders and equally be responsible for the blunders. Just a basic thought into how can RPA make an entry into Pharma.
Bossard Smart Factory Logistics provides reliable B- and C-part management and enables the transformation of your production. Agile, lean and reliable.
The Rig Manufacturing Company is an ISO certisdsdsd organization located in Tamil Nadu India. Founded in the year 1972, the Company is a leading manufacturer, supplier and exporter of a comprehensive range of Water Well drilling rigs, Pilling rigs, Geotechnical rigs, Blast Hole Rigs, CoreDrilling Rigs, Reverse Circulation rigs and other Customized rigs.
Production scheduling and planning should be a proactive business advantage - here are some tips on making it happen. Discover how production scheduling and planning could ensure that your business becomes leaner and more profitable.
Transformation 101 - Business Model WorkshopDaniel Li
Tech savvy will distaste the seemingly lame business model discussion. However, a closer look at transformation challenges in IoT reveals the lack of business model discussion. A often ignored root cause is the lack of facilitation tool. The paper addresses such need to ice breaking executive sale to build buy-in and consensus
Modern CMMS today is giving greater freedom and accessibility to maintenance professionals than ever before with native mobile maintenance apps for iOs and Android devices. But the definition of mobility varies significantly among software providers – with some merely offering mobile capabilities to allow the automatic adjustment of screens to the device size, while others deliver apps with limited functionality. As more than 90 percent of current mobile device usage centers around apps, it’s critical to know the mobile CMMS distinction and how that will impact your organization. Click through this quick SlideShare to discover 5 reasons to use a mobile CMMS app.
A completely integrated ERP and manufacturing system to help you run your business better. eresource manufacturing ERP software offers the largest footprint of ERP, manufacturing, MES, and supply chain software modules in the industry developed by a Best ERP software company in India.
Manage Crew Change Through Coupling of First Principles Simulation, Digital P...Yokogawa1
Simulation programs have historically been run on PCs as fully self-contained programs. The UI, calculation codes and calculations themselves have all been part of the same program on the PC itself, perhaps reading and writing against databases, file stores on the network or reading process data from plant information management systems. But the computing world is changing and many programs are now hosted in the Cloud. Building and running simulation cases is done through a web browser and calculations run without UIs in wrappers called Containers, accessed through web interfaces. Data lives in cloud data stores. The immense computer power of the Cloud and ability to multi-thread simulation technology for parallel processing has opened up the potential to run tens of thousands of simulations, with hundreds at a time, over short time periods in an automated manner – in doing so creating unprecedented levels of codified asset knowledge able to be applied at scale. This presentation will showcase the huge potential for AI/ML algorithms to be utilized and scaled more widely when coupled/trained by first principles simulation, with major benefits in how simulation is used in: Automated model building, maintenance and continuous deviation analysis; Integrated reliability and predictive equipment availability with planning and optimization; and Equipment fouling propensity predictions.
Performance Monitoring & Real Time Event Action Reporting
RITZ Automation will take all of your disparate systems & data and make them into actionable real time event reporting. This will decrease operational costs and increase employee efficiencies and profitability. Performance metrics is used to monitor equipment & material use as a part of real time information systems. Our systems design will provide you with critical insight into how well you are managing your operations.
Different Modules leading into the future of digital manufacturing.
Many companies are overwhelmed by the wide range of solutions, technologies and possibilities as part of the Industry 4.0 initiatives. Cloud-computing, artificial intelligence, OT vs. IT, big data, machine learning, machine connectivity and more clearly show the potential of these new technologies and the value you could generate.
GKN Powder Metallurgy has been focusing over it’s 15 years digital journey to turn technology and solution into new ways of working, operating and organisational model. WORKERBASE provides an innovative software platform to create the Agile Factory.You can benefit from this combined industrial experience in order to accelerate your digital journey and to ensure that you really harvest the benefit of digitalization.
Inside 6 Dimensional Model for Industry 4.0 Smart Factory by WeboniseWebonise Lab
Webonise uses a six dimensional approach to help manufacturing companies on their path to a Smart factory with 4th Industrial Revolution. The deep dive to pure Tech Adoption Strategies + Data Driven Play for Future Factories.
Nova days key success factor in production and business environment is a correct Information Flow Management.
Almost all companies work with constantly grown SKU’s and raw materials numbers, that leads to working with smaller and smaller batches, shorter and shorter lead times and higher and higher quality standards which brings high complexity in effective production flow management.
To manage and visualize Information Flow became necessary condition for effective production, business management or any kind of improvements – LEAN, TOC, Six Sigma or TLS.
4 Reasons to Digitize Manufacturing Workflows with No Code Platforms.pptxArpitGautam20
Here are 4 reasons to digitize your existing manufacturing workflows with the help of powerful Ai-driven No Code Platforms for enterprises. https://natifi.ai/4-reasons-to-digitize-manufacturing-workflows-with-no-code-platforms/
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Make compliance fulfillment count doubleDirk Ortloff
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future projects can learn from previous successes and mistakes. This will make your
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MSBI online training offered by Quontra Solutions with special features having Extensive Training will be in both MSBI Online Training and Placement. We help you in resume preparation and conducting Mock Interviews.
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The presentation gives an overview of the reasons for implementing a Manufacturing Intelligence strategy and how to justify the investment. Topics covered include:
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Digitization and decision making | Smart decisions with solutions by Productoo
1. All information presented in this material is covered by copyright.
Digitization and decision making
in the manufacturing industry
Why you need to track your material flow - and how to do it
2. We digitize the entire manufacturing process
(production and maintenance planning,
execution, tracking and reporting) and help
business improve their performance.
3. Digital era brings new challenges
Data overload
Processing too much data from too many
sources and of little relevance impedes
communication and decision making.
Instant availability and visibility of the
right data is essential.
Shortage of labor
It’s not always easy to find and keep the
right people. An intuitive and agile
solution increases employee loyalty and
helps employers with hiring and training
new workforce.
Shopfloor digitization
You need to know if you're meeting your
plan, and thanks to shopfloor digitization you
have an easy access to real-time data. It also
improves the working conditions of your
production and maintenance teams.
Waste elimination
Producing what’s needed, when it’s needed
and doing it as efficiently as possible is the
ultimate goal of lean manufacturing – but
optimizing value streams from raw materials
to finished goods can be challenging. Finding
the right tool is the key to success.
1
2
3
4
5
Global supply chain integration
Manufacturers have to keep up with the
trends in the industry and customers’
demands in order to stay competitive.
Digital transformation is the only way to go.
4.
5. We can only make the right
decisions if we have the right data.
The right data should help us answer these two
basic quesions:
1. What is happening?
2. Why is it happening?
6. Material flows can be very complex. A problem detected at one stage might have its roots
at any of the previous stages. Transparency and visibility of real-time data is key.
7. Customer pharmaceutical company
25 manufacturing work centers
12 packaging work centers
Challenge lead time up to 120 days
lack of transparency of the material flow
high inventory
difficult and time-consuming acquisition of
historical data and reports (weeks in the case of
complex analyses)
Case study (1)
8. Solution feasibility study
Production (Batch) Tracker tool implementation
SAP integration (material movement tracking)
import of historical data from SAP for analysis;
current data collection
visualisation of the entire door-to-door process
(from material receiving to invoicing)
Case study (2)
12. Case study (3)
Results data visibility and availability
bottleneck identification -> added value index increase
lead time reduction (by over 40%)
finding out the current status of any batch within
seconds (=> enabling fast response)
dozens of minutes saved daily - meetings, decision
making, reporting, relevant data acquisition (the tool is
used e.g. during daily meetings: evaluation of the
production process, problems - delays, quality,
inventory…)
13. How to collect data - and how often?
method min. frequency
spreadsheet import 2x per day
ERP operational data
synchronisation
4x per day
(depending on the
type of connection)
Productoo
Digital Workstation
real time
(operator’s input
usually required)
14. But we decided to take it further. We are now able to automatize
data acquisition thanks to Sewio real-time locating technology.
www.sewio.net
15. tracking & analysis for a better decision making
planning
- plan optimization/recalculation based on current status
- material replenishment (ekanban)
execution
- displaying relevant information to operators based on material
movement (e.g. working instructions)
If we have real-time production data, what
other ways there are to use them?
16. Having the right data at the right time and
place will empower you to become a more
efficient and agile decision maker.
17. MAKE YOUR STAFF MOBILE
GET DOUBLE DIGIT TIME SAVINGS
DECREASE CHANGEOVERS BY MORE THAN 20%
DECREASE YOUR WIP BY OVER 30%
8 ways to a fast ROI and performance boost with Productoo 4.0
CREATE PAPERLESS ENVIRONMENT FOR BETTER TRACEABILITY
IMPROVE OEE BY 15-40%
OPTIMIZE PLANNING TO MEET DEMAND
REDUCE LEAD TIME & CHANGEOVERS, DELIVER ON TIME
REDUCE WIP AND INVENTORY BY 25-40%
MAKE BETTER DECISIONS FASTER AND ACCELERATE COMMUNICATION
MAKE YOUR STAFF MOBILE
MONITOR PERFORMANCE IN REAL TIME AND SPEND LESS TIME REPORTING
18. More than 150 manufacturing companies have set out on
the journey towards digital transformation with Productoo