While choosing the right rubber calender is important, learning to operate it smartly to avoid these 8 common calendering defects is equally key for your success with this machine.
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8 Common Rubber Calendering Defects
1. COMMON DEFECTS
TheirCausesInCalendering8 A Info-Series By Rubber Machinery World - http://rubbermachineryworld.com
Image: A New 3-Roll Calender from Bharaj Machineries
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Ā» Incorrect crowning of calender rolls
Ā» Excessive wearing of bearings
Ā» Improper operation of roll bending/zero clearance devices
Ā» Roll temperature too high
Ā» High feed bank on to the rolls
Ā» Compound Stock warmed up for longer duration
Ā» Insufļ¬cient break-down of your compound
Ā» Inadequate temperature control
Ā» Insufļ¬cient compound feed in the banks
Ā» Roll temperature too high
Ā» Large nip opening
Ā» Stock warm up for long time
Ā» High Compound in the nips
Ā» Insufļ¬cient nip opening between rolls
Ā» Excess compound in the nip
Ā» Improper roll crown
Ā» High compound viscosity
Ā» Improper Roll temperature
Ā» Improper running speed
Ā» Low compound viscosity
Ā» Improper warming of the compound
Ā» High viscosity compound
Ā» Improper warm up, high bank
Ā» Non uniformity of warm up
Ā» Lower roll temperature
Ā» Lower temperature in one of the rolls
Ā» High friction ratio
Ā» High calendering speed
Ā» Use of anisotropic ļ¬llers
Choose Wisely. Operate Smartly