1 © 2014 ANSYS, Inc. October 1, 2014 ANSYS Confidential 
Solving 3-D Printing Design Problems 
with ANSYS CFD for UAV Project 
2014 Convergence Conference 
John Mann 
University of Sheffield AMRC 
Design and Prototyping Group
Solving 3-D Printing Design Problems with ANSYS CFD for UAV Project 
John Mann 
Design and Prototyping Group 
University of Sheffield AMRC 
04/07/2014 
© The University of Sheffield
Design and Prototyping Group 
04/07/2014 
© The University of Sheffield
04/07/2014 
© The University of Sheffield 
Image source: Luc Viatour / www.Lucnix.be
04/07/2014 
© The University of Sheffield 
Initial Design: Determine desired cruise conditions and considered variety of 3D configurations
04/07/2014 
© The University of Sheffield 
Create simple 3D CAD geometries of variations for selected configuration
04/07/2014 
© The University of Sheffield 
Geometry and Meshing
04/07/2014 
© The University of Sheffield 
Solver 
•ANSYS Fluent steady RANS segregated solver 
•Single equation Spalart-Allmaras turbulence model 
•Run on 4 effective CPU cores with 8GB RAM 
•2D robustness study
04/07/2014 
© The University of Sheffield 
Results 
-0.02 
-0.01 
0.00 
0.01 
0.02 
0.03 
0.04 
0.05 
0.06 
0.00 
5.00 
10.00 
15.00 
20.00 
CM 
Angle of attack 
6A 
6B 
6C 
6D 
6E 
0.00 
0.05 
0.10 
0.15 
0.20 
0.25 
0.30 
0.35 
0.00 
0.02 
0.04 
0.06 
0.08 
0.10 
CL 
CD 
6A 
6B 
6C 
6D 
6E
Additive Layer Manufacturing 
© The University of Sheffield 
04/07/2014
04/07/2014 
© The University of Sheffield 
Development process
Testing 
04/07/2014 
© The University of Sheffield
Future research areas 
•Powered version 
•Fractal/Organic structures 
•Morphing control surfaces 
•Combining ALM with composites 
•Additive layer material models 
04/07/2014 
© The University of Sheffield
To 
Discover 
And 
Understand.

Solving 3-D Printing Design Problems with ANSYS CFD for UAV Project

  • 1.
    1 © 2014ANSYS, Inc. October 1, 2014 ANSYS Confidential Solving 3-D Printing Design Problems with ANSYS CFD for UAV Project 2014 Convergence Conference John Mann University of Sheffield AMRC Design and Prototyping Group
  • 2.
    Solving 3-D PrintingDesign Problems with ANSYS CFD for UAV Project John Mann Design and Prototyping Group University of Sheffield AMRC 04/07/2014 © The University of Sheffield
  • 3.
    Design and PrototypingGroup 04/07/2014 © The University of Sheffield
  • 4.
    04/07/2014 © TheUniversity of Sheffield Image source: Luc Viatour / www.Lucnix.be
  • 5.
    04/07/2014 © TheUniversity of Sheffield Initial Design: Determine desired cruise conditions and considered variety of 3D configurations
  • 6.
    04/07/2014 © TheUniversity of Sheffield Create simple 3D CAD geometries of variations for selected configuration
  • 7.
    04/07/2014 © TheUniversity of Sheffield Geometry and Meshing
  • 8.
    04/07/2014 © TheUniversity of Sheffield Solver •ANSYS Fluent steady RANS segregated solver •Single equation Spalart-Allmaras turbulence model •Run on 4 effective CPU cores with 8GB RAM •2D robustness study
  • 9.
    04/07/2014 © TheUniversity of Sheffield Results -0.02 -0.01 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.00 5.00 10.00 15.00 20.00 CM Angle of attack 6A 6B 6C 6D 6E 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.00 0.02 0.04 0.06 0.08 0.10 CL CD 6A 6B 6C 6D 6E
  • 10.
    Additive Layer Manufacturing © The University of Sheffield 04/07/2014
  • 11.
    04/07/2014 © TheUniversity of Sheffield Development process
  • 12.
    Testing 04/07/2014 ©The University of Sheffield
  • 13.
    Future research areas •Powered version •Fractal/Organic structures •Morphing control surfaces •Combining ALM with composites •Additive layer material models 04/07/2014 © The University of Sheffield
  • 14.
    To Discover And Understand.