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Insights from EPR schemes in Japan
1. Insights from
Asia Pacific Region
- the example of Japan-
National Institute for Environmental Studies
(NIES), Japan
Tomohiro TASAKI
2014.6.17
OECD Global Forum EPR
Tokyo
2. Source:
Contents
Packaging Recycling Act
Home Appliance Recycling Act
(Large WEEE)
Summary of lessons from Japan
References
2Tasaki (2014.6.17) Presentation at the OECD Global Forum
3. Source:
Japanese Packaging Recycling Act
Achievements
1. Participation of many municipalities and citizens in recycling
2. Increased recycling capacity
3. Development of recycling technologies
4. Increased recycling
5. Promoted waste prevention and DfE
Issues
1. High cost
2. Shared responsibility encourages partial optimization (?)
3. No collection target (A lack of shared vision)
4. Competition between EPR schemes and the market
5. Insufficient waste prevention (?)
3Tasaki (2014.6.17) Presentation at the OECD Global Forum
4. Source:
Japanese Packaging Recycling Act
(PRO scheme)
4
Downstream Upstream
Collection
Recycling/
proper treatment
DfE
Physical
responsibility
(role)
Financial
responsibility
Municipality
Tasaki (2014.6.17) Presentation at the OECD Global Forum
Recycler
Producer
Producer
Payment
through the PRO
Consumer
Source
separation
1
2 3
4
5
n Achievement n Issue
Increased collection
Increased recycling
Increased capacity
Promoted R&D
Reduced use of
packaging
materials
5. Source:
Achievement 5
Waste
prevention
by
producers
7The 1st joint meeting of Industrial Structure Council and Central Environment Council for Packaging Recycling
Act (2013.9.13) A distributed document.
Voluntary target
for 2015
(relative to 2004)
Reduction
rate
in 2011
Cumulative
reduction
from 2006
Glass bottles
2.8% reduction
for average weight per a
bottle
2.0% 117
PET bottles 10% reduction
for designated PET bottles
10.5% 239
Paper packaging 8% reduction
in total
6.9% 504
Plastic packaging 13% reduction 10.4% 52.5
Steel cans
4% reduction
for average weight per a
bottle
4.7% 95
Aluminum cans
3% reduction
for average weight per a
bottle
3.0% 42.5
Paper cartons 3% reduction
for 500mL paper cartons
0.3% 41ton
Cardboard 1.5% reduction
for weight per 1m2 2.5% 675
(103 tonnes)
6. Source:
Japanese Packaging Recycling Act
(PRO scheme)
8
Downstream Upstream
Collection
Recycling/
proper treatment
DfE
Physical
responsibility
(role)
Financial
responsibility
Municipality
Tasaki (2014.6.17) Presentation at the OECD Global Forum
Recycler
Producer
Producer
Payment
through the PRO
Consumer
Source
separation
1
2 3
4
5
n Achievement n Issue
1
2
High cost
Unit contract price
for recycling of
plastic packaging
57.3 yen/kg
(FY 2010)
Partial
optimization
1
7. Source:
The contributory commission system
for cost reduction
9
Estimated
recycling
cost
Actual
recycling
cost
Contribution
1
2
Difference
Paid by producers
Distributed to municipalities
9-10 B yen (FY 2008-10)
1.9-2.4 B yen (FY 2011-12)
Yamakawa (2014); The figures of the contribution are from a website of the
Japan Containers and Packaging Recycling Association (accessed 2014.2.9)
Who can
contribute?
8. Source:
Quality of waste plastic packaging from municipalities after
the introduction of the contributory commission system
10
A rank B rank D rank
Packaging
content
>90% 85%
-90%
<85%
FY 2006
FY 2007
FY 2009
FY 2008
FY 2010
FY 2011
FY 2012
Implemen-
tation
Established
1st payment
2nd payment
3rd payment
The 1st joint meeting of Industrial Structure Council and Central Environment Council for Packaging Recycling
Act (2013.9.13) A distributed document; Photos are from Tasaki (2008)
9. Source:
Japanese Packaging Recycling Act
(PRO scheme)
11
Downstream Upstream
Collection
Recycling/
proper treatment
DfE
Physical
responsibility
(role)
Financial
responsibility
Municipality
Tasaki (2014.6.17) Presentation at the OECD Global Forum
Recycler
Producer
Producer
Payment
through the PRO
Consumer
Source
separation
1
2 3
4
5
n Achievement n Issue
1
2
5
Sale in market -> Export
4
Prevention
?
Insufficient
waste prevention?
Competition between
EPR schemes
and the market
3
No collection
target
(A shared
vision)
1
10. Source:
Japanese Large WEEE Recycling Act
Achievements
1. Difficult-to-treat waste ended up in the hands of producers
2. Increased amount of recycling
3. Development of recycling technologies
4. Promoted dissemination of Information for DfE and personnel
exchange
Issues
1. Inconvenient systems for consumers
2. Improper treatment in non-producer routes and insufficient
coverage
Applying ADF has been discussed, ….
Setting a collection target is being discussed
12
Specified Home Appliance Recycling Act
Tasaki (2014.6.17) Presentation at the OECD Global Forum
11. Source: 13
Downstream Upstream
Collection
Recycling/
proper treatment
DfE
Physical
responsibility
Financial
responsibility
n Achievement n Issue
Japanese Large WEEE Recycling Act
Consumer
Producer
ProducerRecycling fee
(charged through retailers)
Retailer
Collection fee
Collection
points
1 2 3
Reduced WEEE in the
hands of municipalities
Promoted
recycling
Promoted
R&D
Tasaki (2014.6.17) Presentation at the OECD Global Forum
12. Source:
Achievement 3:
R&D for separation of plastics
15Mitsubishi Electric Corporation HP (Accessed 2014.6.9) Green Cycle Systems
(http://www.mitsubishielectric.com/company/environment/ecotopics/plastic_sp/greencycle/index.html)
13. Source: 17
Downstream Upstream
Collection
Recycling/
proper treatment
DfE
Physical
responsibility
Financial
responsibility
n Achievement n Issue
Japanese Large WEEE Recycling Act
Consumer
Producer
ProducerRecycling fee
(charged through retailers)
Retailer
Collection fee
Collection
points
1 2 3
Tasaki (2014.6.17) Presentation at the OECD Global Forum
Information
Product
designers
4
Factors for
success
Part of the
fee can be
used for R&D
Factors for success:
Physical responsibility
R&D
Thank you for introducing me. It is my pleasure to be here. I present insights from Asia Pacific region. Due to time limitation, I need to focus on Japan ...
... and packaging and WEEE recycling, and then I will summarize. In the last slide of my presentation, references for details are provided. You can access case studies from China and Korea from the Forum’s website. These are also interesting.
Let us begin. This slide shows main achievements and issues of Japanese Packaging Recycling Act. I will explain these two, about cost, and touch upon the rest very briefly by using this slide.
This slide outlines the allocated responsibilities in the main scheme of the Packaging Recycling Act; how these responsibilities are allocated to stakeholders for these three activities, collection, recycling, and product design.
Municipalities collect waste packaging from consumers and pay for it. Consumers cooperate with municipalities in source separation. Producers pay for recycling and recyclers conduct recycling. Producers have both responsibilities for product design.
The blue numbers are main achievements: increased collection, recycling, its capacity, promoted technology development, and reduced use. You can see the evidences in your handout.
One of main issues of this act is that cost is high. For instance, the unit contract price for recycling of plastic packaging is about 55 yen/kg. This is more than twice as high as the average cost of municipal solid waste disposal. Cost of collection is also high.
The second main issue occurs here. I would like to emphasize that a system of shared responsibility tends to lead to partial optimization. This is a reason for Japan to introduce the following system.
... The contributory commission. Recycling cost is paid by producers as I mentioned. If the cost is reduced, producers will benefit. But who else can contribute to cost reduction? Municipalities can. Municipalities can remove impurity from collected waste packaging. So, this system was introduced to give an incentive to municipalities to collect waste packaging of a good quality by distributing half of the difference to municipalities. About 10 billion yen was paid to municipalities around 2008.
This slide shows changes in the quality of waste plastic packaging from municipalities. Waste packaging of A rank has a good quality, and its percentage has been increasing thanks to the commission system.
The other main issues include no collection target, and competition between EPR schemes and the market. After the price of secondary materials rose, waste packaging collected was sold in the market. The last issue is that some stakeholders think that waste prevention is not sufficient, and think that putting more financial responsibility on producer would work, and the opponents criticize their idea.
Now let us move onto WEEE recycling. Four items in large WEEE: TV, refrigerator, air conditioner, and washing machine. Achievements and issues are summarized here. I will explain these two mainly and touch upon the rest briefly.
Physical responsibility is a main characteristics of this recycling act. Retailers collect WEEE from consumer, and transfer them to collection points. Producers receive and recycle them. Consumers have financial responsibility. They pay collection fee and recycling fee.
Let us see the achievements. First is reduced WEEE in the hands of municipalities. They used to face difficulty in disposal. Second, recycling was promoted. The current recycling rates are more than 80%. Third, technology development. I would like to emphasize this.
An example is a separation technology of plastics. Polystyrene and ABS can be separated by utilizing their different electrostatic properties. This is just one of examples.
The main contributing factor for the technology development is explained here. Part of the recycling fee can be used for R&D. Approximately 5% has been used. Another success is here. Fourth, thanks to physical responsibility borne by producers, information of downstream management is conveyed to producers smoothly, and product designers visit recycling plants as the next slide shows.
Designers dismantle WEEE, and feedback to product designs is gained. Here are examples: a design that does not need a special tool to dismantle, labels for dismantling; and labels of materials used for a better material recovery.