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Green by Nature EPR:
Efficiencies in Recycling
Daniel Lantz, COO
29 March 2016
R3 Conference 2016
Boston Marriott Quincy,
Quincy, MA
1
Outline
 How Things Work in BC
 Receiving, Consolidation and Transfer
 Pre-Conditioning Facilities
 Container Recovery Facility
 Efficiency in System Design
 Summary
 Questions (and Answers!)
2
How Things Work in BC
MMBC
3
 Producers have 100% control
 Municipalities and Industry part of the supply chain
How Things Work in BC
 Province population of 4.7 million over
364,760 sq. mi.
 Massachusetts has 6.6 million over 10,550 sq. mi.
 Multi-Material BC controls collection
 Municipalities do majority of own collection
4
How Things Work in BC
 Green by Nature controls post-collection
services
 Movement of materials from depots to facilities
 Processing at facilities
 Marketing of all
products generated
 GBN does not own
any infrastructure
 Logistics coordinators
5
How Things Work in BC
6
31 RCTs
Receiving, Consolidation &
Transfer Facilities
15 PCFs
Pre-Conditioning
Facilities
1 CRF
Container Recovery
Facility
Receiving Consolidation and Transfer
 Receives materials from curb and/or depots
 Bale fibres, cross dock through Vancouver or
directly to market
 Bale containers
 Ship containers to
Container Recovery
Facility
 NO processing of
any sort
7
Receiving, Consolidation and Transfer
 No more paper sorting
 No newspapers by 2015
8
Pre-Conditioning Facilities
 Repurposed existing MRF infrastructure
 Single Stream plants – about 50% of material
 Receive materials directly from curb, depots or
RCTs
 Still need to separate the fibres from the containers
 Generates an OCC B grade
 Take out the large residue, glass and steel
 All other containers sent to baling
 Let machines do most of the work
 Reduced staffing as sorting needs reduced
9
Pre-Conditioning Facilities
 Two stream plants – about 50% of material
 Receive materials directly from curb, depots
or RCTs
 Fibres – not sorted, directly to baler
• Generates an OCC grade when markets dictate
 Take out the large residue, glass and steel
 All other containers sent to baling
 Reduced staffing as sorting needs reduced
10
Pre-Conditioning Facilities
 Containers sorting in two steps – PCFs sort
11
GLASS
STEEL
RESIDUE
 Reduces contamination and weight for shipping
 Saves having to build in unnecessary redundancy
Container Recovery Facility
 ALL plastics, aseptics, polycoat, aluminum to Merlin
Container Recovery Facility (CRF) in New
Westminster
 More than $18
million in new
equipment
 Manages upwards of
30,000 tpy of
mixed containers
185,000 ft2
Pre-sort
Tip
Floors
Loose
Receiving
Opticals
Bale Storage
GBN
Bales/Depot
Receiving
12
Efficiency in System Design
 Traditional MRF approach
 Slow to Respond, Expensive
Mix Paper
OCC
Steel
Glass
Residue
As/PMC
PET
HDPE – C
HDPE – N
Mix
Plastic
Aluminum
Polypropylene
Change needed? Change x # of MRFs
13
Efficiency in System Design
 GBN approach
 Rationalize, Repurpose
Mix Paper
OCC
Mixed Containers
Polypropylene
Change needed?
…One Facility!
HDPE – N
Mix Plastic
Aluminum
Mix Paper
OCC
Steel
Glass
Residue
Eng’d Plastics
As/PMC
PET
HDPE – C
14
RCTs
PCFs
CRF
Efficiency in System Design
 Use of a central CRF provides more flexibility for
more sorting as product mix changes
 One plant can readily adapt
 Recovery rates higher
than are typically seen
with “traditional” MRF
infrastructure
 Increases the quality
for end markets
 Less export shipping
 In house solutions
15
Summary
 Consistent and harmonized – entire province
on the same program
 Built the system to manage the package
rather than forcing the package into the
system
16
Summary
 Created a recovery environment that
is motivated to find positive end of
life solutions for all PPP
 About the only thing we are not
accepting is multi-laminated packaging
 Provide a low cost, sensible solution
that works for the industry AND is
acceptable to Producers
 Rationalized the supply chain –
remove unnecessary redundancy
17
Thank You
 Thank you for your time today
Daniel Lantz
Chief Operating Officer
Green by Nature EPR
351 Gifford Street
New Westminster, BC V3M 0A6
1-416-986-7733
18

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2016 R3 Dan Lantz

  • 1. Green by Nature EPR: Efficiencies in Recycling Daniel Lantz, COO 29 March 2016 R3 Conference 2016 Boston Marriott Quincy, Quincy, MA 1
  • 2. Outline  How Things Work in BC  Receiving, Consolidation and Transfer  Pre-Conditioning Facilities  Container Recovery Facility  Efficiency in System Design  Summary  Questions (and Answers!) 2
  • 3. How Things Work in BC MMBC 3  Producers have 100% control  Municipalities and Industry part of the supply chain
  • 4. How Things Work in BC  Province population of 4.7 million over 364,760 sq. mi.  Massachusetts has 6.6 million over 10,550 sq. mi.  Multi-Material BC controls collection  Municipalities do majority of own collection 4
  • 5. How Things Work in BC  Green by Nature controls post-collection services  Movement of materials from depots to facilities  Processing at facilities  Marketing of all products generated  GBN does not own any infrastructure  Logistics coordinators 5
  • 6. How Things Work in BC 6 31 RCTs Receiving, Consolidation & Transfer Facilities 15 PCFs Pre-Conditioning Facilities 1 CRF Container Recovery Facility
  • 7. Receiving Consolidation and Transfer  Receives materials from curb and/or depots  Bale fibres, cross dock through Vancouver or directly to market  Bale containers  Ship containers to Container Recovery Facility  NO processing of any sort 7
  • 8. Receiving, Consolidation and Transfer  No more paper sorting  No newspapers by 2015 8
  • 9. Pre-Conditioning Facilities  Repurposed existing MRF infrastructure  Single Stream plants – about 50% of material  Receive materials directly from curb, depots or RCTs  Still need to separate the fibres from the containers  Generates an OCC B grade  Take out the large residue, glass and steel  All other containers sent to baling  Let machines do most of the work  Reduced staffing as sorting needs reduced 9
  • 10. Pre-Conditioning Facilities  Two stream plants – about 50% of material  Receive materials directly from curb, depots or RCTs  Fibres – not sorted, directly to baler • Generates an OCC grade when markets dictate  Take out the large residue, glass and steel  All other containers sent to baling  Reduced staffing as sorting needs reduced 10
  • 11. Pre-Conditioning Facilities  Containers sorting in two steps – PCFs sort 11 GLASS STEEL RESIDUE  Reduces contamination and weight for shipping  Saves having to build in unnecessary redundancy
  • 12. Container Recovery Facility  ALL plastics, aseptics, polycoat, aluminum to Merlin Container Recovery Facility (CRF) in New Westminster  More than $18 million in new equipment  Manages upwards of 30,000 tpy of mixed containers 185,000 ft2 Pre-sort Tip Floors Loose Receiving Opticals Bale Storage GBN Bales/Depot Receiving 12
  • 13. Efficiency in System Design  Traditional MRF approach  Slow to Respond, Expensive Mix Paper OCC Steel Glass Residue As/PMC PET HDPE – C HDPE – N Mix Plastic Aluminum Polypropylene Change needed? Change x # of MRFs 13
  • 14. Efficiency in System Design  GBN approach  Rationalize, Repurpose Mix Paper OCC Mixed Containers Polypropylene Change needed? …One Facility! HDPE – N Mix Plastic Aluminum Mix Paper OCC Steel Glass Residue Eng’d Plastics As/PMC PET HDPE – C 14 RCTs PCFs CRF
  • 15. Efficiency in System Design  Use of a central CRF provides more flexibility for more sorting as product mix changes  One plant can readily adapt  Recovery rates higher than are typically seen with “traditional” MRF infrastructure  Increases the quality for end markets  Less export shipping  In house solutions 15
  • 16. Summary  Consistent and harmonized – entire province on the same program  Built the system to manage the package rather than forcing the package into the system 16
  • 17. Summary  Created a recovery environment that is motivated to find positive end of life solutions for all PPP  About the only thing we are not accepting is multi-laminated packaging  Provide a low cost, sensible solution that works for the industry AND is acceptable to Producers  Rationalized the supply chain – remove unnecessary redundancy 17
  • 18. Thank You  Thank you for your time today Daniel Lantz Chief Operating Officer Green by Nature EPR 351 Gifford Street New Westminster, BC V3M 0A6 1-416-986-7733 18