- Tyres are ring-shaped coverings that fit around wheel rims to protect them and provide cushioning and traction.
- The recycling process involves collecting, sorting, shredding tyres to remove steel, and grinding the remnants into finished products like rubber mulch, carpet underlay, and speed bumps.
- Recycling tyres saves resources, avoids health and environmental issues from disposal, and creates versatile new products from what would otherwise be waste, though it does carry some toxic chemical risks that must be managed.
This report is based on the activities performed during the internship at General Tyre And Rubber. Internship duration was 12 days and it provided practical knowledge of working in professional environment. This learning experience is described in detail in the various sections of this report
KKKM2833 Manufacturing Process of Tyre (Group Tyred)
Department of Mechanical & Manufacturing Engineering
Faculty of Engineering & Built Environment
The National University of Malaysia
Team's Member
1) Muhammad Aiman Haikal Bin Azlan (Slide Editor)
2) Ahmad Qayyum Hafiez Bin Ahmad Fisal (Slide Editor)
3) Muhammad Hadif Bin Nor Azli (Slide Editor & Video Editor)
4) Nurdiyana Ayunie Binti Mohammad Razak (Information & Data Collector)
5) Vighrama A/L Magesan ( Information & Data Collector)
This report is based on the activities performed during the internship at General Tyre And Rubber. Internship duration was 12 days and it provided practical knowledge of working in professional environment. This learning experience is described in detail in the various sections of this report
KKKM2833 Manufacturing Process of Tyre (Group Tyred)
Department of Mechanical & Manufacturing Engineering
Faculty of Engineering & Built Environment
The National University of Malaysia
Team's Member
1) Muhammad Aiman Haikal Bin Azlan (Slide Editor)
2) Ahmad Qayyum Hafiez Bin Ahmad Fisal (Slide Editor)
3) Muhammad Hadif Bin Nor Azli (Slide Editor & Video Editor)
4) Nurdiyana Ayunie Binti Mohammad Razak (Information & Data Collector)
5) Vighrama A/L Magesan ( Information & Data Collector)
Automobile or Automotive Tires:-
Functions (cushion and traction),
Parts (Beads, Body Plies, Tread, Sidewall, Liner, Belts) Overview of Tyre
Types ( All-terrain Tires, Mud tires, Winter Tires, All weather Tires, performance tires).
Load index and speed rating.
Designation and Dimension of Tires.
length width height diameter type of tires
tire construction :( Bias Ply Tires, Radial Tyres, Belted Bias Tires.)
Advantage and disadvantages of tires construction
Tube type tires
tubless tires
Difference between tubeless and tube type tires
Expiry date of tires
tyre problems
steering geometry leads tire problems
Under inflated tires
over inflated tires
proper inflated tires
Tubeless tires are designed in such a manner that the tire itself functions like a tube. The plies of the tire are similar whether it is a radial tire or a tubeless tire, but the difference is the presence of a inner lining layer that is made up of halogen butyl rubber such as chlorobutyl or bromobutyl rubber. This rubber has a special property of sealing any small puncture caused by a small nail or any other sharp object. This means that even if there is any mishap with a nail and a small puncture is caused by it, the tire seals the leakage itself by closing the leakage and the vehicle can cover distances up to 200 km without having to stop or getting the assistance of a mechanic to get the tire repaired.
The presentation gives a brief about what are single use plastics, how to avoid using them, what india is doin towards there ban and how other countries are working towards its ban.
Use of Waste Plastic for Road Construction by Shantanu PatilShantanu Patil
Human being generally generate plastic and utilize it for different purposes.
Today, every vital sector of the economy starting from agriculture to packaging, automobile, building construction, communication or Info-Tech has been virtually revolutionized by the applications of plastic.
But after its use, the plastic material can not be disposed off properly.
This disposed plastic is considered as a waste.
Generally this type of waste plastic is collected, re-circulated and recycled by the local scrap dealers.
Now-a-days this waste plastic can be used for different fields…
Automobile or Automotive Tires:-
Functions (cushion and traction),
Parts (Beads, Body Plies, Tread, Sidewall, Liner, Belts) Overview of Tyre
Types ( All-terrain Tires, Mud tires, Winter Tires, All weather Tires, performance tires).
Load index and speed rating.
Designation and Dimension of Tires.
length width height diameter type of tires
tire construction :( Bias Ply Tires, Radial Tyres, Belted Bias Tires.)
Advantage and disadvantages of tires construction
Tube type tires
tubless tires
Difference between tubeless and tube type tires
Expiry date of tires
tyre problems
steering geometry leads tire problems
Under inflated tires
over inflated tires
proper inflated tires
Tubeless tires are designed in such a manner that the tire itself functions like a tube. The plies of the tire are similar whether it is a radial tire or a tubeless tire, but the difference is the presence of a inner lining layer that is made up of halogen butyl rubber such as chlorobutyl or bromobutyl rubber. This rubber has a special property of sealing any small puncture caused by a small nail or any other sharp object. This means that even if there is any mishap with a nail and a small puncture is caused by it, the tire seals the leakage itself by closing the leakage and the vehicle can cover distances up to 200 km without having to stop or getting the assistance of a mechanic to get the tire repaired.
The presentation gives a brief about what are single use plastics, how to avoid using them, what india is doin towards there ban and how other countries are working towards its ban.
Use of Waste Plastic for Road Construction by Shantanu PatilShantanu Patil
Human being generally generate plastic and utilize it for different purposes.
Today, every vital sector of the economy starting from agriculture to packaging, automobile, building construction, communication or Info-Tech has been virtually revolutionized by the applications of plastic.
But after its use, the plastic material can not be disposed off properly.
This disposed plastic is considered as a waste.
Generally this type of waste plastic is collected, re-circulated and recycled by the local scrap dealers.
Now-a-days this waste plastic can be used for different fields…
Company History
• Founded by Nick Attwood in 1992
• Nick was previously R&D Scientist for En Tout Cas, first synthetic
equestrian surface company
• Over 400 facilities installed, predominantly in the U.S.A.
• Customers include many top-drawer competitors and trainers
• Unrivalled focus on science & innovation, and pre/after-sale service
The presentation discuss about rolling resistance, Various parameters and factors affecting rolling resistance. Then compares different types of Tyres, and type of road surfaces and their effect on rolling resistance.
MANUFACTURING PROCESS OF WHEELS BY TESLA GROUP 21 (KKKM2833, UKM)JoelSherwin2
Manufacturing Process (KKKM2833) , UKM assignment by TESLA (Group 21)
Disclaimer: These slides were made for teaching and educational purposes only.
Wheels make the world go round, literally. Vehicle wheels are produced using the Low Pressure Die Casting method of aluminum alloys. Find out why aluminum alloys are most commonly used and the process to manufacture vehicle wheels. Also, we dive into the main manufacturer of aluminum alloy wheels in Malaysia, BSA Manufacturing.
It is a question of regional usage but according to The Grammarist tire is used mainly in the US and Canada: Tire and tire both mean a covering for a wheel, usually made of rubber. The tire is the preferred spelling in the U.S. and Canada. carbon black is essential in tires, as it is not only a reinforcement filler (through the grafting of numerous elastomer at its surface) but as Joseph said it is a very efficient opacifier, thus limiting the UV photodegradation to an extremely thin outer surface.
WASTE MANAGEMENT AND COLLECTION FRANCHISEE SYSTEMCA Vijay Kothari
First time in india Door to Door Dry Recyclable (Paper, Plastic, Metal, Glass, Wood, e-waste and rusty vehicles ) Waste collection directly from the customer by paying handsome value under the brand name ‘Wealth Out of Waste’ (WOW). in Ahmedabad, Gujarat
2. What is Tyre
• Derived from the word "tie," which refers to
the outer steel ring part of a wooden cart
wheel
• A ring-shaped covering that fits around a
wheel rim to protect it and enable better
vehicle performance by providing a flexible
cushion that absorbs shock while keeping the
wheel in close contact with the ground
17. • Save Oil and Energy
• Avoid Health and Environmental Problems
• Versatility of Reuse
• Reduce Pollution
18. • Saves Landfill Space
• Creates New Products
• Reduction of Emissions
19.
20. • A number of toxic chemicals are released
from the recycled tire
• The chemicals had a variety of effects on
human health including: severe irritation of
the respiratory system, severe irritation of
the eyes, skin, systematic effects on the liver
and kidneys, allergic reactions,
developmental effects and cancers
21. BUT AT THE END,
BENEFITS
OVERCOMES THE
RISK ASSOCIATED
WITH IT AND THUS
RECYCLING IS THE
BEST OPTION TO
MAKE BEST OUT
OF IT
Editor's Notes
Step 1. Collection and transportationTyrecycle collects scrap tyres from each retail location, and transports them to a secure Tyrecycle processing facility for processing. Step 2. Sorting Tyres are unloaded and sorted by size and composition for further processing. Tyres suitable for recycling are placed on a large conveyor towards the Sims production line.Step 3. Shredding The tyres are shredded in preparation for further processing. The tyre pieces are further reduced in size by a granulator.Step 4. Steel removal The steel at the centre of each tyre is recovered for re-use. In fact, Sims recycles over 2,500 metric tonnes of steel as a result of this process.The steel free tyre granules are then stored in large hoppers.Step 5. Grinding into finished product Depending on the fineness required, the granules are ground by large rollers and pushed through sieves. Rubber products produced are: buffings and shred (used in matting, sport surfaces, turf and playgrounds); granules and chips (used in athletic tracks, playgrounds, horse arenas and asphalt); crumbs and powders (used in new tyres, brake pads, road sealing, adhesives and paints); and large shred tyre chips (used in civil engineering and fuel derivatives). Learn more about final applications.Step 6. Testing & distribution All rubber crumb products undergo routine quality testing by our trained staff in our on-site laboratory, for particle distribution, moisture content and metal contamination - before being packed for distribution.
Recycling tires saves oil. It takes a little more than half a barrel of crude oil to create the rubber for only one truck tire, according to Western Michigan University. That means about 22 gallons of oil is used for each tire, advises Earth 911. Retreading a tire, in contrast, takes only seven gallons of oil. Tires also can be used in lieu of fossil fuels for some manufacturing processes, which reduces consumption of such fuels, according to Earth 911. Tire-derived fuel, or TDF, involves using granulated tires instead of traditional fuels. It can be utilized for cement kilns, electric utilities and paper and pulp factories. TDF produces the same amount of energy as oil, and creates 25 percent more energy than coal.Tyre Recycling PlantTyre recycling machine manufacturer Pyrolysis Plant Call Now-9879233363 keshaventerprise.comSponsored LinksAvoid Health and Environmental ProblemsTossing tires causes health and environmental problems. Discarded tires often serve as habitats for disease-carrying mosquitoes, according to the Illinois Environmental Protection Agency. Mosquitoes can carry diseases such as dengue fever and encephalitis. In Illinois, improper tire disposal is responsible for the proliferation of the Asian Tiger Mosquito, a harmful mosquito species, advises the IEPA. Large tire piles also are fire hazards, advises the U.S. Environmental Protection Agency. Fires in tire piles can burn for months, leaving a hazardous oily residue behind and creating smoke. Some tire-fire sites have even become Superfund pollution sites, advises the EPA.Versatility of ReuseTires have a versatile range of uses when recycled, advises the EPA. Whole tires are used to create artificial reefs and breakwaters, highway crash barriers, erosion control barriers and playground equipment. Split tires are used in floor mats, gaskets, belts, shoe soles, seals, dock bumpers, muffler hangers, shims, insulators and washers. Shredded tires may be used for sludge composting, as a playground gravel substitute or in lightweight road-construction material. Ground tires can be used for rubber railroad crossings, as additives for asphalt pavement and in rubber and plastic products. These products include molded floor mats, carpet padding, mud guards and plastic adhesives.