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RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Resource Efficiency and Sustainable
Manufacturing in the Forest-based Sector
of Eastern Europe (ENP-EaP Countries)
European Commission
FP7 no. 609573, 2014-2016
www.reram.eu
The RERAM Project:
Main outcomes
Dr. Uwe Kies (coordinator)
Wald-Zentrum / IIWH, Germany
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Forests of Europe
An abundnant natural resource
17 million hectares, 42% of land
Protection of soil, water, atmosphere
Climate change mitigation
Biological diversity
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Managed
forests
Raw
wood
FurnitureConstruction
Sawn
timber
Crafted
goodsPanels
EU forest-based sector
A multitude of sustainable products
Paper products Bioenergy
Bio-
chemicals
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
EU forest-based sector
An unknown ‘giant’ in regional employment
600,000 enterprises
4-5 million employees
550 billion € turnover
10-15% of total manufacturing sector
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
EU forest-based sector
Using wood efficiently is active climate protection !
Carbon sink in forests
Carbon storage in wood products
Substitution of other materials
CEI-Bois 2012
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Project Objective
www.reram.eu
Main goal
→ Improve RESOURCE EFFICIENCY and RAW MATERIAL consumption
of the Forest and Woodworking Sector in ENP Eastern countries
by bridging the gaps between research and innovation
among SMEs, science and authorities
Wood wastes Outdated equipmentForest clear-cutting
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
?
Waste
Final product
?Factory
Raw materials
Energy
Work
?
?
?
Resource efficiency
Why should the wood industry invest in it?
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Resource efficiency
Why should the wood industry invest in it?
“Wastes and emissions are
input materials, which have
been bought for money and
have not been converted into
products to be sold for money.”
Waste?
Bierma et al. 1998
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Resource efficiency
Why should the wood industry invest in it?
Material Flow Analysis
o Example of a very inefficient
painting process with huge losses:
10 kg input per 1kg = 10%
o Improved process:
2,12 kg input per 1kg = 47%
Implementation of saving measures
1. Collect & analyse data
2. Compare & decide for a solution
3. Invest to restructure the process
4. Educate or train staff
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Resource efficiency
Why should the wood industry invest in it?
Final product
Waste
Managing efficiency in companies:
By saving resources & energy
= saves hidden input costs
+ reduces environmental impacts
Additional benefits
 Higher quality of products
 Stronger marketing position
 Better working conditions and
higher motivation of personnel
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
The RERAM approach:
Practical training and coaching of SMEs
1. Training programme for efficiency managers
2. Enterprise Reality Checks
3. Handbook & Toolkit
4. Dissemination
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
The RERAM approach:
Practical training and coaching of SMEs
1. Training programme for efficiency managers
o Introductory course to:
Cleaner Production, Material Flow Analyses,
Waste Management, Green Procurement,
Environmental Controling, etc.
o All material in English + Russian
→ 15 wood industry experts have
successfully accomplished the course!
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
The RERAM approach:
Practical training and coaching of SMEs
2. Enterprise Reality Checks
o 1-day company visits for quick assessment
o Report: List of saving potentials and
proposed no/low investment solutions
o Follow-up coaching during implementation
→ The team performed successful checks of
19 companies!
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
The RERAM approach:
Enterprise Reality Checks - Impressions
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
The RERAM approach:
Enterprise Reality Checks - Participants
19 woodworking companies participated:
UA 4, MD 4, GE 5, AT 6
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
The RERAM approach:
Practical training and coaching of SMEs
3. Handbook & Toolkit
o Guide for managers and technical personnel
o Practical knowhow to improve production
efficiency through cost savings and
reduce environmental impact
o Collection of useful assessment tools
→ Published on www.reram.eu (soon)
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
The RERAM approach:
Practical training and coaching of SMEs
4. Dissemination
o Training workshops for SMEs
o Dialogues with decision-makers
o Joint events with other EU initiatives
o Conferences
o Publications (press, scientific)
→ See more on www.reram.eu
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
The RERAM approach:
Workshops, Conferences, Joint Events - Impressions
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Resource Efficiency in SMEs:
Main conclusions and Outlook
1. The forest-based sector is an important pillar of
the future sustainable bioeconomy
→ Wood = a uniquely versatile raw material: at the same time
renewable, reusable, recycable and refinable
→ Sector = a multitude of sustainable products and
a main contributor to regional employment and value-added
2. Using wood efficiently is active climate protection
→ Carbon sink in forests (CO2 absorption by trees)
→ Carbon storage in wood products (for hundreds of years)
→ Substitution of carbon-intensive materials (innovative products)
→ Cascade use principle (solid products before energy use)
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Resource Efficiency in SMEs:
Main conclusions and Outlook
3. Wood and wood products are globalised commodities
→ Growing global demand leads to decisive regional changes.
→ Shift of production/pre-fabrication to Eastern Europe on-going.
→ More domestic value-adding, international supply chains
and new markets are real chances for ENP countries.
4. Resource efficiency offers new opportunities for SMEs
→ Saving raw materials and energy helps companies to improve
competitiveness and reduce environmental impacts (win-win).
→ Reality checks identify easy saving options (‘low hanging fruits’),
which can be used to start improving Cleaner Production.
→ Investing in efficiency enhances also quality and market position.
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Resource Efficiency and Sustainable
Manufacturing in the Forest-based Sector
of Eastern Europe (ENP-EaP Countries)
www.reram.eu
Thank you for your attention!
Dr. Uwe Kies (coordinator)
Wald-Zentrum / IIWH
uwe.kies@wald-zentrum.de
European Commission
FP7 no. 609573, 2014-2016
www.reram.eu

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02 reram final_conference_lviv_iiwh_kies_en

  • 1. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Resource Efficiency and Sustainable Manufacturing in the Forest-based Sector of Eastern Europe (ENP-EaP Countries) European Commission FP7 no. 609573, 2014-2016 www.reram.eu The RERAM Project: Main outcomes Dr. Uwe Kies (coordinator) Wald-Zentrum / IIWH, Germany
  • 2. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Forests of Europe An abundnant natural resource 17 million hectares, 42% of land Protection of soil, water, atmosphere Climate change mitigation Biological diversity
  • 3. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Managed forests Raw wood FurnitureConstruction Sawn timber Crafted goodsPanels EU forest-based sector A multitude of sustainable products Paper products Bioenergy Bio- chemicals
  • 4. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu EU forest-based sector An unknown ‘giant’ in regional employment 600,000 enterprises 4-5 million employees 550 billion € turnover 10-15% of total manufacturing sector
  • 5. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu EU forest-based sector Using wood efficiently is active climate protection ! Carbon sink in forests Carbon storage in wood products Substitution of other materials CEI-Bois 2012
  • 6. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Project Objective www.reram.eu Main goal → Improve RESOURCE EFFICIENCY and RAW MATERIAL consumption of the Forest and Woodworking Sector in ENP Eastern countries by bridging the gaps between research and innovation among SMEs, science and authorities Wood wastes Outdated equipmentForest clear-cutting
  • 7. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu ? Waste Final product ?Factory Raw materials Energy Work ? ? ? Resource efficiency Why should the wood industry invest in it?
  • 8. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Resource efficiency Why should the wood industry invest in it? “Wastes and emissions are input materials, which have been bought for money and have not been converted into products to be sold for money.” Waste? Bierma et al. 1998
  • 9. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Resource efficiency Why should the wood industry invest in it? Material Flow Analysis o Example of a very inefficient painting process with huge losses: 10 kg input per 1kg = 10% o Improved process: 2,12 kg input per 1kg = 47% Implementation of saving measures 1. Collect & analyse data 2. Compare & decide for a solution 3. Invest to restructure the process 4. Educate or train staff
  • 10. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Resource efficiency Why should the wood industry invest in it? Final product Waste Managing efficiency in companies: By saving resources & energy = saves hidden input costs + reduces environmental impacts Additional benefits  Higher quality of products  Stronger marketing position  Better working conditions and higher motivation of personnel
  • 11. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu The RERAM approach: Practical training and coaching of SMEs 1. Training programme for efficiency managers 2. Enterprise Reality Checks 3. Handbook & Toolkit 4. Dissemination
  • 12. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu The RERAM approach: Practical training and coaching of SMEs 1. Training programme for efficiency managers o Introductory course to: Cleaner Production, Material Flow Analyses, Waste Management, Green Procurement, Environmental Controling, etc. o All material in English + Russian → 15 wood industry experts have successfully accomplished the course!
  • 13. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu The RERAM approach: Practical training and coaching of SMEs 2. Enterprise Reality Checks o 1-day company visits for quick assessment o Report: List of saving potentials and proposed no/low investment solutions o Follow-up coaching during implementation → The team performed successful checks of 19 companies!
  • 14. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu The RERAM approach: Enterprise Reality Checks - Impressions
  • 15. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu The RERAM approach: Enterprise Reality Checks - Participants 19 woodworking companies participated: UA 4, MD 4, GE 5, AT 6
  • 16. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu The RERAM approach: Practical training and coaching of SMEs 3. Handbook & Toolkit o Guide for managers and technical personnel o Practical knowhow to improve production efficiency through cost savings and reduce environmental impact o Collection of useful assessment tools → Published on www.reram.eu (soon)
  • 17. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu The RERAM approach: Practical training and coaching of SMEs 4. Dissemination o Training workshops for SMEs o Dialogues with decision-makers o Joint events with other EU initiatives o Conferences o Publications (press, scientific) → See more on www.reram.eu
  • 18. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu The RERAM approach: Workshops, Conferences, Joint Events - Impressions
  • 19. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Resource Efficiency in SMEs: Main conclusions and Outlook 1. The forest-based sector is an important pillar of the future sustainable bioeconomy → Wood = a uniquely versatile raw material: at the same time renewable, reusable, recycable and refinable → Sector = a multitude of sustainable products and a main contributor to regional employment and value-added 2. Using wood efficiently is active climate protection → Carbon sink in forests (CO2 absorption by trees) → Carbon storage in wood products (for hundreds of years) → Substitution of carbon-intensive materials (innovative products) → Cascade use principle (solid products before energy use)
  • 20. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Resource Efficiency in SMEs: Main conclusions and Outlook 3. Wood and wood products are globalised commodities → Growing global demand leads to decisive regional changes. → Shift of production/pre-fabrication to Eastern Europe on-going. → More domestic value-adding, international supply chains and new markets are real chances for ENP countries. 4. Resource efficiency offers new opportunities for SMEs → Saving raw materials and energy helps companies to improve competitiveness and reduce environmental impacts (win-win). → Reality checks identify easy saving options (‘low hanging fruits’), which can be used to start improving Cleaner Production. → Investing in efficiency enhances also quality and market position.
  • 21. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Resource Efficiency and Sustainable Manufacturing in the Forest-based Sector of Eastern Europe (ENP-EaP Countries) www.reram.eu Thank you for your attention! Dr. Uwe Kies (coordinator) Wald-Zentrum / IIWH uwe.kies@wald-zentrum.de European Commission FP7 no. 609573, 2014-2016 www.reram.eu