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1. SHAWN
C A R M I C H A E L
6181 SANDLER CHASE TRAIL
JACKSONVILLE, FL 32222
SHAWNCARMICHAEL14@GMAIL.COM
386.405.9735 CELL
SKILLS/ AREAS OF EXPERTISE
(Active) secret security clearance Lean, Six, Sigma
Management Quality assurance
Process improvement Customer service
Team building and Motivation Trouble shooting
Problem solving Leadership
Power Plant systems Airframes systems
Electrical systems Calibration and Test systems
Corrosion control Inspection
Reporting Instructing
Aircraft mechanic Oral communication
Written communication
PROFESSIONAL EXPERIENCE
Innovative, dynamic, multi-faceted professional 10 years of military experience and success in management
positions of increasing scope and responsibility in Business Operations and Project oversight. Highly skilled at
selecting, developing and managing both traditional and virtual cross-functional teams at all levels. A proven
professional with 3 plus years of hands-on experience in applying the Process Improvement methodologies of Lean,
Six Sigma and the Theory of Constraints in Manufacturing, Service and Transactional environments. Documented
success in developing, planning and leading the production efforts of highly skilled military personnel in a dynamic
and challenging environment.
US Navy
Jacksonville, Florida
06/2006 – Present
As Test Cell/Production Line Supervisor at (Fleet Readiness Center South East Detachment Mayport, FL)
duties and responsibilities included:
§ Managed 45 personnel including local artisans on proper procedures and techniques to effectively induct
engines, and associated components needing level II overhaul rework.
§ Assisted in the evaluation of current production repair processes at Fleet Readiness Center South East
detachment Mayport, FL, to ensure all maintenance actions were in compliance with current and up-to-
date maintenance instruction manuals.
§ Inspected newly reworked engines and components for the implementation of technical directives and
proper logs and record keeping documentation.
§ Tested T700-GE-401C engines to ensure all operating parameters to include; pressure, speed, torque,
vibration and temperature values where within required limits set by Naval aviation standards.
§ Performed intensive troubleshooting procedures on engines and related components to find root-cause
discrepancies while analyzing and reporting repeat component failure trends experienced while certifying
engines as ready-for-issue.
§ Facilitated, Instructed and certified all prospective personnel for the qualification of T700 Test Cell engine
operator in the South East region of the United States Navy.
§ Managed and monitored detailed repair inspection’s, test cell logbooks and support equipment while
making improvement recommendations for both shaft engine test system facilities and test stands
encompassing 2.4 million dollars in assets.
§ Managed the Gas Turbine Engine Test Systems Certification program along with the Engine Test Facilities
and Fuel Surveillance programs that govern all production and testing produced by Fleet Readiness Center
South East Test Cell.
§ Evaluated and continually audited all safety standards and practices to ensure the highest quality of
compliance with naval aviation safety instructions and manuals.
§ Used lean six sigma principles to monitor and maintain an above standard ready for issue engine and
major component assembly buffer, to meet local and fleet wide customer demands.
2. SHAWN
C A R M I C H A E L
6181 SANDLER CHASE TRAIL
JACKSONVILLE, FL 32222
SHAWNCARMICHAEL14@GMAIL.COM
386.405.9735 CELL
As Quality Assurance Manager at (Fleet Readiness Center South East Detachment Mayport, FL & Helicopter Anti-
Submarine Squadron Eleven) duties and responsibilities included:
§ Managed a top-to-bottom quality assurance review of Naval aviation maintenance programs and
monitored practical examinations encompassing 52 repair sites (work centers) and 120 Collateral Duty
Inspectors across Two duty stations. All programs and practical checks were graded above average
which ensured commands met preset objectives and were ready to support combat operations.
§ Implemented the complete maintenance and safety assessment of both Helicopter Anti-Submarine
Squadron Eleven and Fleet Readiness Center Southeast detachment Mayport, FL which in turn reduced
unneeded waste and increased production efforts by 31%.
§ Applied efficient data driven surveillance plans to audit and trend all maintenance programs for the
reoccurrence of defects.
§ Investigated and reported product and technical publication quality deficiencies along with assisting
engineering investigations.
§ Provided guidance on follow-up investigations to ensure any discrepancies previously audited where
corrected with process improvement procedures to prevent reoccurrence.
§ Performed spot check inspections to ensure all personnel where abiding by Naval aviation maintenance/
safety and OSHA standards.
§ Prepared, modified and published local command and standard operating procedures used with in local
maintenance facilities.
§ Reviewed fleet wide reported technical directives and immediate rapid action changes for 100%
compliance at local repair and overhaul sites.
§ Mentored aviation specialists and provided guidance and support for continuous quality control
improvement while instilling the characteristics of proper maintenance practices in peer team members
and junior employees.
§ Ensured performance monitoring systems were continuously reviewed and improved, a quarterly basis to
produce high quality control standards for all personnel.
As Quality Assurance Inspector at (Fleet Readiness Center South East Detachment Mayport, FL, Helicopter Anti-
Submarine Squadron Eleven and Helicopter Anti-Submarine Squadron Forty) duties and responsibilities included:
§ Inspected work of aircraft mechanics performing scheduled and unscheduled maintenance actions,
§ Inspected the modification repair and overhaul of aircraft system, engine and associated equipment
performed by mechanics.
§ Published discrepancy work orders and maintenance action forms for any parts and components needing
repair found during inspections conducted on aircraft and associated equipment.
§ Examined landing gear, brakes, tires, fuselages, wings, hydraulic systems, engines and auxiliary power units
for evidence of corrosion or damage.
§ Verified proper installation processes and steps to include safe for flight components and proper torque
value settings.
§ Conducted in-depth inspections on high stress flight components for premature wear and damage.
§ Prepared and maintained detailed repair, inspection, investigation and certification records.
§ Examined aircraft maintenance records and flight logs to determine if service, maintenance inspections
and overhauls were performed at prescribed intervals.
§ Managed and lead high performance maintenance inspection teams on the level II repair processes of
aircraft, to drastically decrease downed flight time and improve repair time by 15%.
§ Conducted pre and post flight inspections to ensure airworthiness of aircraft were within Naval aviation
and FAA standards.
§ Performed post hard landing inspections on aircraft structural components and landing gears.
3. SHAWN
C A R M I C H A E L
6181 SANDLER CHASE TRAIL
JACKSONVILLE, FL 32222
SHAWNCARMICHAEL14@GMAIL.COM
386.405.9735 CELL
As Aircraft Engine Mechanic at (Fleet Readiness Center South East Detachment Mayport, FL, Helicopter Anti-
Submarine Squadron Eleven and Helicopter Anti-Submarine Squadron Forty) duties and responsibilities included:
§ Performed Organizational level maintenance on SH-60 Sea Hawk helicopter, engine systems, engine
accessories, auxiliary power units, gearbox systems, landing gear systems, flight rigging systems, fuselages
and rotor systems.
§ Serviced aircraft on the flight line; performed operational tune-ups of new or overhauled engines;
used/maintained hand tools; used management information systems/Navy publication for troubleshooting.
§ Removed, installed, and operated jet calibration test units; diagnosed defects in fuel and oil systems;
rigged and adjusted power controls, fuel selectors, and shutoff valves controls.
§ Supervised aircraft inspection; inspected installation and evaluated operation of newly installed aircraft
engines, gearboxes, rotor system and associated components.
§ Over seven years of Organizational level maintenance of the SH-60 Foxtrot/Bravo/Hotel versions of the
Seahawk helicopter. Encompassed between two Naval duty stations of Helicopter Anti-Submarine
Squadron Eleven and Forty.
§ Over three years of T700-GE-401C Turbo Shaft Engine Intermediate level and Depot level maintenance
experience; recently managed 60 highly skilled technicians in the completion of over 4,000 maintenance
actions and the repair of over 100 T700-GE-401C engines, 75 Cold Section Modules and 60 Power Turbine
modules. These efforts contributed to a 21% increase in Time-on-wing, “zero bare” firewalls throughout the
local SH-60 community, and attained the lowest Naval aviation enterprise T700 engine repair cost and
highest mean time between repairs.
As Lean Six Sigma Green/Yellow Belt and Design Team Member at (Fleet Readiness Center South East Detachment
Mayport, FL) duties and responsibilities included:
§ Participated in various Lean, Six Sigma, and Theory of Constraint improvement projects.
§ Continuous evaluation and improvement of the T700 engine maintenance and testing processes.
§ Utilizing lean principles, analyzed and implemented new standards for accurately accounting for all oil lab
working man hours performed. This process improvement project produced results showing the need for
more billeted personnel at the Naval oil analysis lab located at FRCSE Det. Mayport.
§ Presented 5S improvement projects to upper level department heads for the need of more lean overhaul
and repair processes of all SH-60 helicopter rast-probe assemblies, this action resulted in a maintenance
cost reduction throughout the entire avionics department at FRCSE Det. Mayport.
§ Applied problem solving abilities and technical knowledge to a wide range of troubleshooting activities as
it relates to T700 engine maintenance.
SOFTWARE / QUALIFICATIONS
General Office: MS Office Suite (Word, Excel, PowerPoint)
Others:
• Airframes and Power Plants Certification (In Work) 8610-2 forms endorsed by FAA
• Forklift Qualified up to 6K/ Cat 3 crane qualified
• 44 passenger bus/5 ton trucks qualified
• Precision tools and machine
• T700-GE-401C Engine Test Cell operator
• T700-GE-401C Engine Test Cell instructor
• Aircraft basic & advanced corrosion trained
• Aircraft paint and final finish qualified
• Aircraft Vibration analysis qualified
• Quality assurance representative qualified
4. SHAWN
C A R M I C H A E L
6181 SANDLER CHASE TRAIL
JACKSONVILLE, FL 32222
SHAWNCARMICHAEL14@GMAIL.COM
386.405.9735 CELL
EDUCATION, TRAINING AND CERTIFICATION
Navy Professional Education
§ Production Control Management(C-555-2021)
§ Naval AVI, SCIR documentation(D-555-0038)
§ Aviation Gas Free Engineer(C-600-3000)
§ Lean Six Sigma yellow/green belt(A-557-0003)
§ Aviation fundamentals(C-100-2012)
§ T700-GE-401/401C Engine Intermediate
Maintenance(C-601-4408)
§ H-60 Power plants and related System
Organizational Career Maintenance(C-601-
9408)
§ Power plants Helicopter strand(c-601-2011, C-
601-2012)
§ Naval enlisted code - 9760
(Electrical/Mechanical Equipment Repairman)
§ Naval enlisted code - 8878(H-60 Systems
Organizational Initial Maintenance Technician)
§ Naval enlisted code - 6426(T-700 Turbo shaft Jet
Engine First Degree/IMA Mechanic)
§ Naval enlisted code – 6422(Test Cell
Operator/Maintainer)
Lean Six Sigma
§ Six Sigma Yellow belt, FRC
§ Six Sigma Green belt, FRC
Florida state college of Jacksonville
§ Analyzing and interpreting literature- 6 credit
hours.
Secret Security Clearance
§ 2006- Active
• References furnished upon request.
REFERENCES