Sanjeeva Tella is seeking a manager position in quality assurance, control, project management, or related fields in the Middle East or Asia. He has over 20 years of experience in quality assurance and control, project management, and inspection roles. He is skilled in implementing quality management systems, conducting audits, managing teams, and ensuring standards compliance.
1. Sanjeeva Tella
Mobile: +971564624611
Mail: sanjeevtella@gmail.com / sanjeevtella@yahoo.com
Objective:
In quest of challenging assignments as MANAGER in Quality assurance/control/Project Management
/piping/static & rotating Equipment and tanks within repute organisation in Middle East /ASIA
PROFILE SNAPSHOT:
A result oriented professional with 20 years of proven success in Quality Assurance & control, piping, static,
rotating Equipment, Tanks ,Engineering and Project Management. Involved in various assignments including but not
limited to the testing & inspection , material inspection ,NDT inspection, welding operation, vendor audits ,vendor
development, pre-inspection meetings ,project staff training, QA Auditing and ISO implementation .
Expertise Experience in managing cross functional activities encompassing quality of the parts, processes &
bought-out items and proficiency in coordinating with the vendors, enhancing their process operations; thereby
achieve the required quality level.
Adroit at structuring, implementing quality assurance activities and systems across all sections.
Significant experience in end-to-end deliverables of the project/ campaign, analysis of client requirements, risk,
metrics identification, workforce management & effective utilisation of teams.
Proven skills in executing 7 refinery shutdowns in India, Qatar and UAE.
An excellent performer with demonstrated troubleshooting aptitude in managing maintenance and break down
of various plant equipments.
Experienced in handling procurement stage to finalization and execution of the orders, Quality assurance activities
from pilot stage to supply in bulk.
Conversant with ASME –I , ASME – II Part – A, B, and C, , ASME – V, ASME – VIII Div I, ASME –IX, ASME B31.1, ASME B
31.3, API 650, API 1104 and TEMA , ANSI, ASME, ASTM, API,NACE and BS codes.
Conversant with CS, LTCS, SS, DUPLEX, Aluminium, NI alloys, GRE and HDPE
Deft at handling the preparation of specifications, quality assurance instructions and inspection and test
procedure for project executions.
Excellent experience in multi-disciplinary QA/QC activities, inspection and planning.
Proven skills in develop/implementation of Project quality plans ,procedures, ITPs, Check lists, internal audits,
external audits and ISO system implementation
Proven skills and demonstrable working Knowledge/experience of critical processes applied during various phases
of oil and gas projects including design, procurement, construction, commissioning and operation practices.
Performed ISO audits completed more than 360 days. Audits on various sectors like refineries, petrochemicals,
manufacturing , oil & gas industries
An effective communicator with excellent interpersonal and relationship management skills.
CORE COMPETENCIES :
• Engineering coordination
• Spare part Management
• Risk management.
• Quality Management system
• Supplier Technical assurance
• Training and awareness
• Quality and HSE audits
• Analytical Abilities
• Resource Optimisation
• Excellent incident investigation skills
• Team Management
• Safety Management
• Pre-commissioning
• Effective communication
• Safety Management
• Cross country pipe line (LNG)
• Techno commercial
• Support to Procurement Department
EXPERIENCE in QUALITY ASSURANCE
Main Roles & Responsibilities:
Establish Project Quality team and develop Project Quality Plan, identify key procedures and monitor
implementation.
Preparation of project quality plan with details on quality practices, resources and sequence of activities relevant
to a particular contract/project.
Establish Quality Audit schedule for each project encompassing the specific project requirements.
Appraise vendor’s capability to provide suitable product/service.
Convene pre-inspection meetings and approve inspection and test plan and procedures.
Ensure proper planning for inspection activities. Ensure availability of all necessary documents at inspection release
1 | P a g e
2. and implement suitable corrective actions.
Maintain cordial relationship with Client Representative and ensure that client quality requirements are
understood, agreed and fulfilled.
Monitor and analyse Customer Satisfaction.
Analyze quality information (audit results, process / product non-conformities, feedback etc.) and identify
corrective and preventive actions.
Conduct management review of the quality management system and monitor implementation of management
review actions.
Control and the distribution of all the companies’ quality documentation.
Monitor all quality related activities on the project.
Coordinate all internal and external audits on behalf of the company’s management.
Verify contractor quality requirements are specified to vendors and contractor documentation submittals.
Attend all pre-bid meetings and coordinate all project requirements with the project bidders.
Attend client quality management meetings.
The preparation and control of project quality system management documentation prior to project
commencement.
Review quality inspection personnel qualifications and training requirements.
Monitor the disposition of all issued non-conformance reports.
Monitor the progress and effectiveness of the project quality management system. Recommend and implement
improvements when required.
Coordinate all quality related correspondence with the customer representatives.
Compile monthly reports and submit to Quality Director.
Control all archived documentation upon the completion of the project.
Manage a multi discipline team of QA/QC personnel. Align the quality resources with business needs and assure
effective coverage of the project.
Ensure that project QA/QC team manages project quality assurance requirements from quality Planning,
documenting plans and procedures, training and implementation, surveillance and audits, monitoring quality
trends, corrective and preventive action, reviews and reports etc.
Gather best practices and lessons learned from completed/on-going projects and ensure corporate Quality
assurance system documents are improved.
Assess quality tools and techniques available in the market including systems and procedures of Clients and
competitors for their suitability for adoption as best practices.
Conduct management review on QMS to monitor and implementation of management review actions
Ensures availability of model Project Quality Plans and component documents based on major client requirements.
Provide quality assurance support to the project during execution. Monitor project quality information and interfere
to control and deviations to the project quality system.
Reviewed process data sheets and supplier documentation for integration with project design. Such as
GA/Fabrication procedures.
Participated as key personal in Technical comparison and evaluation of bids for compliance with requisition and
standards technical support – familiar with risk Assessment, design review, constructability. etc.
Technical supervision of design and control of supplier interface, plus coordination of interfaces with other
engineering disciplines.
Coordinate with Engineering team to ensure QC requirements compiled in material and equipment requisitions
Verified equipment had been tested as per applicable codes and local regulations prior to operation.
Co-ordinate with other departments on resolution of quality issues and recommended appropriate corrective
actions.
Technical support for installation and commissioning.
QMS Training Programme for the Project Team has been developed and implemented.
Management Representative for ISO 9002 Quality Management system
EXPERIENCE IN QUALITY CONTROL:
Site Main Roles & Responsibilities:
Implement the Closed loop site Quality Management System at site.
Ensure site quality induction and orientation.
Identify key site procedures & documents and ensure timely preparation.
Review and implementation of site quality documents like quality control plan / ITPs, process control procedures,
formats for recording process results etc. on a timely manner.
Close coordination with Completions to ensure fully aligned with approved ITPs/ITRs.
Review and ensure all aspects of the quality system related to the site are audited at least once.
In case of serious deficiency during the execution of a contract notify the project manager and initiate an
unscheduled audit.
Monitor and audits the quality control (QC) activities, set forth in the QA program to confirm that service provided
in accordance with client quality requirement.
Expertise experience in preparation of project quality plans, procedures, ITP ,checklist, work instructions as per
international standards
Audits periodically performed on Engineering contractors, vendors and sub-contractors to evaluate the level of
compliance in QA systems in oil & gas projects.
Established quality goals, audit plans, and preserve audit records, NCR, corrective action and closeout records
QA/QC Documentation for the Project has been developed i.e. weld maps, NDE maps, ITPs, Procedures prior to
2 | P a g e
3. fabrication / construction work
Coordinate with quality inspections with all the site sub-contractors and vendors to conduct all non-destructive
testing on site.
Ensure proper planning and notification for inspection visits of QC team (planned and unplanned). Ensure
availability of all necessary documents at inspection release.
Perform surveillance activities and monitor construction process.
Maintain cordial relationship with Client Site Representatives and ensure that client quality requirements are
understood, agreed and fulfilled.
Manage and monitor Sub-contractor Site Representatives to ensure that Sub-contractor quality team work
efficiently and effectively at site.
Experienced in handling and closing of shut down projects in oil & gas and petrochemical industry.
Expertise in the inspection of Pressure vessels inclusive of high risk factor & complicated equipment like Reactor,
Fire heaters, Boilers, Boiler piping, tanks and on their fabrication, repair, modification.
Inspection of columns internal trays installation /alignment/co-ordination with licenser for final box up.
Installation and inspection of Rotating equipment such as Motor driven Pumps, Reciprocating compressors,
Centrifugal compressors, I.D Fans, F.D Fans, Fin Fan coolers as per standard.
Follows up contractor/ subcontractors / suppliers and maintains quality documents in preparation for handing over
for project final documentation (Project Dossier).
Tie- in jobs for refinery expansion in turnaround
Monitor Subcontractor quality performance and report. Schedule meetings to resolve specific interface issues.
Evaluate new quality/test methods, processes and materials to determine effect on quality plans.
Prepared and reviewed WPS, PQR, MT, PT, RT, VT, UT ,PWHT ,Surface preparation and painting procedures
Welding on live equipment before hot tapping (WOLE)
Auto & semi-automatic welding for cross country ( 48”) pipe line
Welders training and qualifications, mock-up practice as per joint configuration
NDE mock up blocks design review, Blocks Fabrication and NDE procedure review.
Participating in the kick off and weekly project progress meeting along with client
Distribute relevant QA/QC documentation to site subcontractors.
Verify that the quality related site activities are in accordance with the applicable codes and standards.
Participate in the site internal and external site audits.
Coordinate all the quality site inspections through the site QC Engineers/Inspectors.
Ensure all QC documentation is compiled and competed for as-built hand over through the QC turnover engineer.
Control all non-conformance reports and undertake remedial action
Review the customers specification and undertake relevant training to the site QC inspector
Monitor the implementation of the approved site QC Plan
Experience in analysing the Corrective Actions report and preparing the root cause and Corrective action.
Reviewed and verified Engineering data of static/rotary equipment prior to its testing and commissioning.
Elevate technical deviation request to client if deviating technically from standards.
Technical support to procurement department
Complete and coordinate the approval of the sites QC technical submittals to the customer
Coordinate with the site construction manager on all quality issues Coordinate and chair the QA/QC site weekly
meetings with the projects subcontractors QC personnel
Analyze quality information (audit results, process / product non-conformities, feedback etc.) and identify
corrective and preventive actions.
Conversant with Piping Pre fabrication, Erection, Pressure Testing, Test Packs for final dossier
Review and approve Daily Surveillance Reports, lead bi-weekly Quality Walkthroughs.
Manage a team of QA/QC engineers, Co-ordinator , Inspectors and/or Document Controller (QA/QC) as
relevant to support the quality activity.
Assure all technical documents relative to site quality control are current status.
Expertise stage wise inspection in manufacturing, fabrication, construction, commissioning, operations and
project close out and HSE requirements.
Review all the hydro test packages and get approval from client. Conduct failure analysis & problem solving of
plant equipment problems, utilizing sound reliability maintenance skills to ensure the Mechanical Integrity and
maintaining Safety of the system.
Major overhauling of rotary equipment including Dynamic Balancing – Compressors, Centrifugal pumps ID& FD
FANS etc.
Pre commissioning, Start up, Commissioning & trouble shooting assistance for Rotating Equipment.
SPECIAL TRANING IN SAFETY:
International Minimum Industry Safety Training-UK
Helicopter under water escape training for off-shore
Authorized for issue CONSTRUCTION HAZADOUS WORK PERMIT
H2S training
Lockout/ Tag out.
PROFESSIONAL ENHANCEMENT INITIATIIVES
IRCA Certified Lead Auditor ISO 9001-2008 • Certified welding Inspector CSWIP 3.1
3 | P a g e
4. Certified painting Inspector BGAS • Magnetic Particle Testing, ASNT Level – II
Radiography Testing, ASNT Level – II • Dye Penetrant Testing, ASNT Level – II.
Ultra Sonic Testing, ASNT Level – II. • Computer knowledge in MS-OFFICE.
ASQ Certified QA/QC Manager for organisation Excellence( Pursuing)
AWARDS AND ACHIEVEMENTS
• Achieved independent ISO 9001:2008 while working as MR
• ASME certification PP - Pressure Piping, U - Pressure Vessels
• Revised and updated QA Manual and all controlled documents in a uniform format
• Cash award for Vibratory system modified mechanically cost reduced 95%
• Cash Award for Elevation Structural glazing modified cost reduced over 50 %
EMPLOYMENT PROFILE
1. Position : Manager (QA/QC)
Period : Since June 2013
Company : ESSAR OVERSEAS COMPANY LIMITED, ABUDHABI, UAE.
Project : PE-COLOR GRADE COMPOUNDING PROJECT, BOROUGE,
ADNOC GROUP (BROWN FIELD PROJECT).
2. Position : Lead Inspection Engineer (QA/QC)
(Manager Role)
Period : May 2011 to May 2013
Company : Saudi Aram co Total Refining and Petrochemical Company (SATORP)
3. Position : QA/QC Manager
Period : March 2009 to February 2011
Company : MOHAMED A.TURKI MOTT MACDONALD Engineering Consultancy
(Formerly known as ARABIAN TANKS AND VESSELS) Jeddah, KSA.
Project : SHOAIBA POWER PLANT STAGE III, ALSTOM POWER INC. (EBN)
4. Position : QA/QC Manager
Period : November 2007 to February 2009
Company : AZMEEL CONSTRUCTING and CONSTRUCTION CORPORATION, Jubail.
Project : DESALINATION and POWER PLANT (IWPP), SAUDI ELECTRICAL COMPANY Jeddah, KSA.
5. Position : QA/QC IN-CHARGE
Period : March 2003 to November 2007
Company : RELIANCE REFINERY Industries Limited (INDIA)
Project : Value Maximising Project ((BROWN FIELD PROJECT)
& Cross country Pipeline (LNG)
6. Position : Inspection Engineer,
Period : JAN 2001-SEPT 2003
Company : EXCELL INDUSTRIES LTD, Hyderabad, India.
Project : Value Maximising Project and Cross country Pipeline
7. Position : Mechanical Engineer,
Period : OCT 1994 to Dec 2000
Company : NCL INDUSTRIES LTD, Hyderabad, India.
ACADEMIC OVERVIEW
Degree in Mechanical Engineering
PERSONAL SNIPPETS
• Date of Birth : 24th February 1972
• Nationality : Indian
• Passport Status : Ready & Available
• Marital Status : Married
• No. of Dependents : Three
• Driving License : Valid Driving licence SAUDI ARABIA AND QATAR .
• Languages : English, Telugu and Hindi
• Permanent Address : Opp.vijaya Nursing Home, sipai pet, chirala (Post), Prakasam (Dist).
4 | P a g e