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UsingUsing SilanesSilanes asas
Adhesion PromotersAdhesion Promoters
John H. MacMillan Ph.D.
United Chemical Technologies, Inc.
2731 Bartram Road
Bristol, PA 19007
800-541-0559
www unitedchem com
John H. MacMillan Ph.D.
United Chemical Technologies, Inc.
2731 Bartram Road
Bristol, PA 19007
800-541-0559
www unitedchem com
2
UCT’S PETRARCH® PRODUCTS
Silanes Silicones Platinum
Catalysts
Si
CH3
CH3
O Y
CH3
CH3
SiSiO
CH3
CH3
Y
χ
Si X
CH3
CH3
Z(CH2)y
Pt° [INHIBITOR]χ
Z = NH2, SH, C-H,
And Other Reactive
Functional Groups
Y=H, Vinyl, Amino
And Other Reactive
Functional Groups
O
3
PRODUCT APPLICATIONS
Silanes
Adhesion
Promoters
Hydrophobic
Coatings
Surface
Modifying
Reagents
Lenses Monomers
Chromatographic
Stationary Phases
Silicones
Lubricants
Adhesives
Electronic
Coatings
Dental Fillings
Fiber Optic
Coatings
Releasing Agents
Medical Coatings
High
Performance
Coatings
Platinum Catalysts
Hydrosilylation
Room Temperature
Silicone Curing Agent
High Temperature
Silicone Curing Agent
4
Adhesion (“sticking”) of resins to surfaces is often marginal, especially it
the polymeric resin has no chemical affinity to bond to the substrate
surface. Evidence of poor adhesion is seen as manual de-lamination when
mechanical force is applied to the laminate or often as partial spontaneous
de-lamination, especially at the edges of the device. Often moisture, acid
or base promote this adhesive failure.
Organosilane coupling agents have been shown to dramatically improve
the adhesion of polymeric resins to substrates such as glass, silica,
alumina or active metals. The purpose of this paper is to review the basic
principles of this technology, citing its preferred applications, limitations
and application protocols. United Chemical Technologies (UCT) is a
major manufacturer of these materials, and in many instances UCT
catalog numbers will be introduced during discussion of individual
reactions or in tabular data. In many chemical reactions the reacting groups are
color coded for clarity.
5
Figure 1 illustrates a typical alkoxysilane coupling agent and also
shows its hydrolysis reaction. Typically, the silane is functional at both
ends and R is an active chemical group such as amino (NH2), mercapto
(SH) or isocyanato (NCO) . This functionality can react with functional
groups in an industrial resin or bio molecule such as peptides,
oligonucleotides or DNA fragments. The other end consists of a halo
(chloro most often) or alkoxy (most often methoxy or ethoxy) silane. This
functionality is converted to active groups on hydrolysis called silanols .
The silanols can further react with themselves, generating oligomeric
variations. All silanol variations can react with active surfaces that
themselves contain hydroxyl (OH) groups.
6
O Si OHO Si
R
OH OH
R
Usually
an
alcohol( )
n
2 n R - Si(OH)3
R - SiX3
+3H2
O R - Si(OH)3
+3HX
H + 2nH2
O
RCH2CH2CH2Si(OCH3)3
Figure 1 Typical Alkoxy Silane and its Hydrolysis
Typical Alkoxysilane R = Reactive Group
Reactive Silanol Intermediate
Reactive Silanol Oligomer
7
Figure 2 shows the three main classes of silanes employed,
chloro, methoxy and ethoxy silanes. Chlorosilanes are most reactive but
evolve corrosive hydrogen chloride on hydrolysis. Methoxy silanes are of
intermediate reactivity and evolve toxic methanol. Ethoxy silanes are least
reactive but evolve non toxic ethanol. Only the scientist or technologist
can decide based on his unique processing needs which classes he can use.
Generally the reactivity differences between methoxy and ethoxy silanes
are not a problem. At typical hydrolysis pH (acidic ~5, basic ~ 9), both
versions hydrolyze in under 15 minutes at 2% silane concentrations.
8
X _
CH2
_
CH2
_
CH2
_
SiCl3
Most Reactive, Evolves Corrosive HCl
X _
CH2
_
CH2
_
CH2
_
Si (OCH3)3
Intermediate Reactivity, Evolves Toxic Methanol
X _
CH2
_
CH2
_
CH2
_
Si (OC2H5)3
Least Reactive, Evolves Non-toxic Ethanol
Figure 2 Typical Silane Coupling Agents
9
Figure 3Figure 3 deals with the concept ofdeals with the concept of monolayer vs multilayermonolayer vs multilayer deposition.deposition.
A typicalA typical monolayermonolayer deposition is depicted.deposition is depicted. MonolayersMonolayers are preferred in physicalare preferred in physical
surface studies where the structure must be uniform, or in bio materials where asurface studies where the structure must be uniform, or in bio materials where a
uniform surface structure is needed to promote specific interactions. However,uniform surface structure is needed to promote specific interactions. However,
monolayersmonolayers suffer from one severe disadvantage. Cleavage of the bond is readilysuffer from one severe disadvantage. Cleavage of the bond is readily
accomplished in high or low pH, resulting in adhesive failure.accomplished in high or low pH, resulting in adhesive failure. MonolayersMonolayers areare
generated fromgenerated from monochloromonochloro oror alkoxy silanesalkoxy silanes, see, see Figure 3,Figure 3, Structure 2Structure 2..
Conversely,Conversely, trichlorotrichloro oror trialkoxy silanestrialkoxy silanes can form network or “can form network or “multilayermultilayer””
structures at the surface fromstructures at the surface from crosslinkingcrosslinking of theof the silanetriolssilanetriols produced duringproduced during
hydrolysis (seehydrolysis (see FigureFigure 2,2, Structure 1Structure 1 andand Figure 25Figure 25). At a 2%). At a 2% silanesilane
concentration in aqueous alcohol typically 3-8 molecular layers are produced.concentration in aqueous alcohol typically 3-8 molecular layers are produced.
While theWhile the multilayermultilayer structure is inherently less uniform, it possesses dramaticallystructure is inherently less uniform, it possesses dramatically
improved hydrolytic stability at the polymer/improved hydrolytic stability at the polymer/silanesilane/substrate interface/substrate interface. The. The
crosslinkedcrosslinked network is not dissolved if one bond is broken, unlike the situation fornetwork is not dissolved if one bond is broken, unlike the situation for
monolayersmonolayers, where a broken bond results in adhesive failure at that area of the, where a broken bond results in adhesive failure at that area of the
surface. For those such as chromatography column manufacturers who require asurface. For those such as chromatography column manufacturers who require a
monolayermonolayer, but also desire hydrolytic stability, United Chemical Technologies, but also desire hydrolytic stability, United Chemical Technologies
offers a line ofoffers a line of BisBis-isopropyl functional-isopropyl functional silanessilanes, see, see structure 3.structure 3. The bulkyThe bulky
isopropyl groupsisopropyl groups stericallysterically block attack by acidic or basicblock attack by acidic or basic nucleophilesnucleophiles..
10
Y YY Y
Monolayers
Y _ CH2
_ CH2
_ CH2
_ Si _ X3
X = Cl or OR
Crosslinks at surface, gives
3-10 layers at 2% concentration
Y _ CH2
_ CH2
_ CH2
_ Si _ X
Gives Monolayer,
but less hydrolytically stable
CH3
CH3
O
Si
O O
Si
O
Si Si
Substrate
Y _ CH2
_ CH2
_ CH2
_ Si _ X
Gives Hydrolysis Resistant Monolayers
CH3 CH3
CH3 CH3
H
H
Figure 3 Monolayer Vs Multilayer Deposition
Structure 3
Structure 1
Structure 2
11
Chromatographic Silanes
Sterically Hindered Silanes for
Passivation or Functionalization of
Chromatographic Stationary Phases
UCT offers a line of functionalized bis-isopropyl modified silanes. These
silanes react with polar substrates, generating monolayers of greatly
enhanced hydrolytic stability. The steric bulk of the isopropyl groups
retards the rate of nucleophilic cleavage of the silane in highly base or
acidic media. In addition to the silanes below other chain lengths and
functionalities are available on a custom basis.
12
Chromatographic Silanes
Catalog# Name
A0745 3-Aminopropyldiisopropyl-
ethoxysilane
C3443 3-Cyanopropyldiisopropyl-
chlorosilane
H2 N – CH2 – CH2 – CH2 – Si – OEt
Catalog# Name
G6660 3-Glycidoxypropyldiiso-
propylethoxysilane
O9818.8 n-Octyldiisopropyl-
chlorosilane
CH2 – O – CH2 – CH2 – CH2 – Si – OEt
N C – CH2 – CH2 – CH2 – Si – CI C8 H17 – Si – CI
13
In addition to wide utility in enhancing resin or biomolecule
adhesion, organosilalnes have shown the ability to promote the alignment
of nematic liquid crystals in orientations either parallel or perpendicular to
the substrate surface. This orienting ability is critically important in liquid
crystal (“LC”) display switching devices, where orientation in one
direction is turbid to plane polarized light and the other direction is black.
Figures 4 and 5 show examples of these orienting effects with specific
United Chemical Technologies silanes. The interactions of the liquid
crystal and the active group X on the silane are in these cases thought to
be physical , that is, of the Van Der Walls, hydrogen bonding or IPN
(interpenetrating network) types rather than through a chemical reaction.
14
SUBSTRATE
SUBSTRATE
“DMOAP” = O9745
Orients nematic liquid crystals perpendicular to surface
“MAP” = M8620
Orients nematic liquid crystals parallel to surface
Figure 4, Alignment of Liquid Crystals with Organosilanes
15
N,N-dimethyl-N-octadecyl-
3-aminopropyltrimethoxysilylchloride
(DMOAP)
N-methyl-
3-aminopropyltrimethoxysilane
(MAP)
(CH2
)3
Substrate
Substrate
(CH2
)3
C18
H37
H3
C - N - (CH2
)3
Si(OCH3
)3
H
O9745 M8620
CI -
+N - (CH2
)3
Si(OCH3
)3
C18
H37
CH3
CH3
Figure 5, Examples of Liquid Crystal Orienting Silanes
16
Figure 6 illustrates a substrate surface containing an active hydroxyl
functionality, being approached by an active silanol intermediate. Covalent
bonding occurs, generating a M-O-Si bond, where M is an active metal or
activated polymer. This bond is very stable to hydrolytic cleavage when M is
silicon or aluminum, less strong for transition metal elements and least for C-O-
Si linkages. Corona or plasma treatments of organic polymer surfaces generate C-
OH bonds. Thus silane depositions on these treated plastics are intrinsically less
hydrolytically stable. Generation of multi layer surface networks via trifunctional
silanes, or monolayer generation by use of the bis-isopropyl silanes previously
discussed, are both good options if long term exposure of the interface to high or
low pH is anticipated.
17
OH
OH+(HO)3Si(CH2)3R
OH OH
O – Si – (CH2)3R + HOH
OH
O Si R
O
Si
O
OH
OH OH
OH
O
AI
O
O Si R
OH
OH
Figure 6 Interaction of Active Surfaces with Silanols
18
A basic mechanistic model for silane deposition on active
substrates was described by Arkles (Ref 1). Figure 7 shows its main
elements. The alkoxysilane is first hydrolyzed to generate active silanol
intermediates. These intermediates partially oligomerize in solution. The
illustrated model shows a partially oligomerized trimer approaching the
substrate surface. Hydrogen bonding initially occurs, followed by
elimination of water on thermal cure, generating a stable Si-O-Si covalent
bond.
19
Si
RSi(OMe)3
3 MeOH
HO Si O
R
OH
RSi(OH)32RSi(OH)3
3H2
O
O Si OH
OH
R
OH
R
OHOHOH
+
Hydrolysis
Condensation
Substrate
3H2
O
Figure 7 Mechanism of Silane Deposition on an Active Substrate
20
Substrate
SiHO Si O
R
O
O Si OH
O
R
O
R
H
H
O
O
H H
R
O
R
O Si OHSi
R
O
HH
O
O
HH
O
2H2O
HO Si O
Bond
Formation
Hydrogen
bonding
Substrate
Figure 7 Continued
21
Figure 8 first shows the effect of high or low pH on the rate of
silanol oligomerization. Rapid rates of oligomerization eventually result in
gelation, as evidenced by turbidity or precipitated solids. Such solutions
are ineffective as coupling reagents. The factors contributing to stability of
silanols have been reviewed by Arkles et al (Ref 2). Silanols are
stabilized by:
a) Neutral conditions
b) Limited condensation (high dilution)
c) Presence of hydroxylic species (alcohols are stabilizers)
d) Silanes forming stable zwitterions. Amino silanes form such species
and are among the most stable water borne species. They readily dissolve
in water on stirring and are most stable at pH 10-11.
Also illustrated in Figure 8 is the idealized coupling reaction of
the silane with a polymer matrix. The group R may interact with the
polymer through a purely physical entanglement (IPN = interpenetrating
network), hydrogen bonding, Van Der Wals interactions or covalent
chemical bonding. Of these covalent bonding is preferred for long term
stability at the polymer/silane interface.
22
Si
OH
OH
Polymer
R
RR
O Si OH + n H2OSi
High or
HO
OHOH
n + 1 RSi(OH) 3
Low pH
n
OH
O
Figure 8 Interaction of the Bound silane with a Polymer Matrix
23
If a silanetriol is fully polymerized it forms a cage like structure
known as a “Silsesquioxane” (see Figure 9). Such structures have found
utility as high performance electronic coatings and refractory materials.
Once a silane is covalently bound to the substrate, a wide range
of chemical reactions are available for binding to the polymer. Figure 9
through Figure 12 show the reactions available for vinyl, amino, epoxy
and mercapto functionalized surfaces with functionalities readily
achievable on a polymer or biopolymer.
24
Figure 9 Reactivity of Vinyl Silane surface with Unsaturated Resins
RSi(OR')3 + 3H2O RSi(OH)3
RSiO- 3R' OH H2O3
2
3 2/
Si - C=C + C=C
˜ Si - C - C - C - C
Unsaturated silanes
Alkoxy groups of silane coupling agents react with water to form silanol
groups which form siloxane bonds through a condensation reaction.
Radicle Polymerization
Silsesquioxane
25
SiRNH2+H2C - CH -R SiRNH – CH2CH R'
O
SiRNH2+R' - NHCONHCH2OH
SiRNH2+R'HX (acid)
SiRNH2+R' CHO
SiRNH2+R' COOR”
SiRNH2+H2C=CHY
SiRNH2 +R' X
SiRNH2+R'2CO
SiRNHCH2 + H2O
SiRNH-CH2NHCONHR' + H2O
SiRNH2•HXR'
SiRNHOCR' + R" OH
SiRN=CHR' + H2O
SiRNHR' •HX
OH
OH
SiRNH2+ CH2OH
OH
SiRN=CR' 2
(Y = COOR', CONH2
, CN)
SiRNH - C - C - Y
H
H
H
H
+ H2O
Figure 10 Reaction of Amino functional Surfaces with
Various Functionalities
26
SiR - CH – CH2+H2O SiR - CH - CH2
SiR - CH - CH2+R' NH2
SiR - CH - CH2+HX (acid)
SiR - CH - CH2+R' OH
SiR - CH - CH2 - NHR'
SiR - CH - CH2 - X
SiR - CH - CH2 - OR'
OH OHO
O
O
O
OH
OH
OH
Figure 11 Reaction of Epoxy functional Surfaces with Various
Functionalities
27
SiRSH+ > C=C < SiR-S-C-C-H
SiRSH+
SiRSH+R'NCO
SiRSH+R' SH
SRSi
SiRS - CONHR'
SiR - S - S - R' + PbO+H2
O
CI
PbO2
H
H
H
H
Figure 12 Reaction of Mercapto Functional Surfaces with Various
Functionalities
28
Industrial resins and adhesives manufacturers extensively employ
silane coupling reagents to enhance adhesion to substrates such as glass,
metals, and masonry materials. Figure 13 shows an amino functionalized
surface binding with the epoxy functionality in a curing epoxy resin. Also
illustrated is an epoxy functionalized surface reacting with free hydroxy
groups in a curing phenolic system. In both instances the covalent bond
produced anchors the polymer to the substrate. Figure 14 illustrates a
methacryl functionalized surface reacting with the active vinyl groups in a
styrene modified polyester resin system. Figure 15 illustrates a diol
functionalized surface reacting with the active isocyanate groups in a
curing urethane resin system
29
Si(CH2)NHCH2CH2NH2
OCH2CHCH2
O
O
OH
CH3
Si(CH 2)3NHCH2CH2NCH2CHCH2
OH
+ CH2CHCH2 O C
CH3
O C CH2CHCH2
H
SiCH 2CH2CH2OCH2CHCH2 +
CH2OCH2
O
O OH
CH2
SiCH 2CH2CH2OCH2CHCH2
OH
EPOXY
PHENOLIC
OH
OH
Figure 13 Reaction of Amino Surface With Epoxy and Phenolic Resins
30
C N
N C OCH 2CH2
CH3
CH2CH2
N
O
O
O
Si(CH)2N +
CH2CH2OH
CH3
N C O
CH2CH2OH
N C O
Styrene-Modified Polyester
Urethane
Si(CH)3OCC
O
CH3
CH2 +
HC CH 2
CHCH2CCH2 CHCH2
CH3
C O
O
(CH2
)3
Si
Figure 14 Reaction of Methacryl Functional Surface with Styrene
Figure 15 Reaction of Diol Functional Surface with Isocyanate
31
Figure 16 illustrates an isocyanate functional substrate reacting
with the hydroxy groups in a polyester polyol and Figure 17 shows an
amino functionalized surface reacting with the chlorine groups of
polyvinyl chloride.
All of these examples employ classical organic chemical
reactions known for decades. While of great utility industrially, they
present certain limitations for anchoring peptides or oligonucleotides to
substrates. Biochemists need specific binding of functional groups to
surfaces to better predict surface orientation and sites for further reactivity
of the bio molecule. Most of the functionalities presented above are non
specific. For example, isocyanate functionality can react with hydroxyls,
amines or mercaptans, all on the same peptide. Amino groups can react
with acids, amides, phosphate esters etc. United Chemical Technologies
has been active in developing a new class of aldehyde functional silane
coupling reagents for specific binding of amino groups to polar substrates.
32
C O
Polybutylene Terphthalate
+ H OCH2CH2CH2CH2OC CO CH2CH2CH2CH2OH
Si(CH2)2N C O
O O
OO
Si(CH 2)3NCO CH2CH2CH2CH2OC
O
n
n
H
Figure 16 Reaction of Isocyanate functional Surface with Polyester Polyol
33
Polyvinyl Chloride
Si(CH2
)m
NH2
+ (CH2
CH) (CH2
CH)m
(CH2
)m
(CH2
CH)n
+ HCl
Si
Cl H2N+Cl-
n
H N
Si
(CH2
)m
Figure 17 Reaction of Amino Functional Surface with Polyvinyl Chloride
34
Polypropylene
(CH2CH)
O SO2N3
Si(CH2)3NCH 2CH2NC
CH3
CNCH2CH2N(CH 2)3Si
O
CH3
(CHCH) + N
NH
SO2
+
2
Figure 18 Insertion of Azido Functional Surface into Polypropylene Backbone
35
Figure 19 compares:
Method A, the classical APTES
(aminopropyltriethoxysilane = UCT A0750) /glutaraldehyde method for specific
binding of oligonucleotides with:
Method B, The aldehyde functional alkoxy silane route.
In method A the aminosilane is first coupled to the substrate by standard
protocols. The amine functionalized surface is then reacted with glutaraldehyde,
generating a Schiff base functional aldehyde intermediate. This intermediate is then
further reacted with the amino groups of the oligonucleotide GOD , generating a bis
Schiff base functional structure. This adduct is very hydrolytically labile, and often
must be reduced with sodium cyanoborohydride to generate hydrolytically stable
amines.
For method B the aldehyde silane is directly bonded to the substrate by
standard protocols. Direct reaction with the oligonucleotide generates a mono imine
functional Schiff base adduct, which is much more hydrolytically stable than bis imino
adduct generated in method A described above.
Other advantages of the aldehyde silane route (method B) include:
1) Avoidance of glutaraldehyde, an unstable reagent that generates undesirable side
products. These products can be UV active and give background interferences.
2) The mono imine functional Schiff base adduct may not need reduction of the imine
to improve stability to hydrolysis. Bruning (Ref 3) has demonstrated increased
enzymatic activity of substrates coated by this route as compared to those from
method A.
36
Figure 19 Immobilization of an enzyme
on a silica surface
OH + EtO - Si - (CH2
)3
- NH2
OEt
EtOH
O - Si - CH2
)3
- NH2
OH
EtOH
OHC - (CH2
)3
- CHO
O - Si – (CH2
)3
-N = CH - (CH2
)3
- CHO
O - Si - (CH2
)3
- N = CH-(CH2
)3
- CH = N
O - Si - (CH2
)3
- CH = N
CH3
CH3
EtO - Si - (CH2
)3
- CHO
CH3
CH3
O - Si - (CH2
)3
- CHO
CH3
CH3
OH
GODH2
N
EtOH
H2
N
APTES/glutaraldehyde Aldehyde-functionalized silane
1
2
3
1
2 GOD
GOD
GOD
OH
OH
OH
OH
OH
Method A Method B
37
Figure 20 illustrates the mechanism for aldehyde silane
deposition. It is entirely identical for the generic mechanism presented
earlier. The best protocol for achieving this hydrolysis is deposition from
aqueous alcohol (see Figure 27). The only complication over the standard
silane deposition is the oxidative sensitivity of the aldehyde group.
Solutions should be de-aired with nitrogen. Final cure and storage of
treated plates also should be under a nitrogen atmosphere. Aldehyde
silane treated silicas or other fillers can also be stored in deoxygenated
buffer solutions.
38
Si
H _
C _
(CH2)n
_
Si(OR)3
3ROH
HO Si O
OH
3H2
O
O Si OH
OH OH
OHOHOH
+
Hydrolysis
Condensation
Substrate
3H2
O
Figure 20
Deposition
of
Aldehydic
Silanes
O
H _
C _
(CH2)n
_
Si(OH)3
O
H _
C _
(CH2)n
_
Si(OH)3
O
(CH2)n
_
C
O
H
(CH2)n
_
C
O
H
(CH2)n
_
C
O
H
39
Substrate
SiHO Si O O Si OH
O
H
H
O
O
H H
O
O Si OHSi
O
HH
O
O
HH
O
2H2O
O
HO Si O
Bond Formation
Hydrogen bonding
Substrate
Figure 20
Deposition
of
Aldehydic
Silanes
(continued)
(CH2)n
_
C
O
H
(CH2)n
_
C
O
H
(CH2)n
_
C
O
H
O
(CH2)n
_
C
O
H
(CH2)n
_
C
O
H
(CH2)n
_
C
O
H
40
Figures 21 and 22 outline the advantages of the United Chemical
Technologies BioConext® product line of aldehyde silanes for specific
binding of amino functionalized oligonucleotides to coated substrates.
Table 1 describes the current product offerings. Custom chain lengths are
synthesizable if the precursors are commercially available. Contact United
Chemical Technologies for more details.
41
- O – Si – (CH2)n - C
H
O M
NH2
Antibodies
Enzymes
Amino-Modified Oligos (dT)
Peptides
Proteins
Small Molecules
M=
Figure 21 BIO-CONEXT™
Derivatized Aldehydic Surface
42
• Alkoxy silanes exhibit reactivity with most surfaces
Will easily create a covalent linkage with most active glass, siliceous, metal
and plastic surfaces.
• A little bit goes a long way
1 mole of silane will theoretically cover 7,500 m2. Approximately 1 gram of
PSX1055 will cover 32 m2 and 1 gram of PSX1050 will cover 39 m2.
• Ultra high loading of aldehyde groups that provide
remarkable binding capacity
The aldehydic alkoxy silanes will typically form 3 to 8 molecular layers* on the
reacted surface. This creates a very dense population of aldehyde groups
providing extremely high ligand binding and activity.
* Based on a 2% solution.
Figure 22 Advantages of BIO-CONEXT™
43
• Superior to classical techniques
The classical procedure for ligand attachment requires reacting
amine functional supports with glutaraldehyde. These techniques
are more labor intensive, expensive and glutaraldehyde is unstable
and difficult to purify. Additionally, the glutaraldehyde and primary
amine form two Schiff bases, with only one formed with the
aldehydic silanes coupling. As a result, there is greater stability and
less denaturing over time with BIO-CONEXTTM.
• Total flexibility
BIO-CONEXTTM silane chemistry provides you with a considerable
number of choices for selecting coupling surfaces. Now you can
bind your ligand to the support that meets your most demanding
specifications with BIO-CONEXTTM.
Figure 22 Advantages of BIO-CONEXT™
(continued)
44
Package under nitrogen.Package under nitrogen.
Protect fromProtect from
moisture and air.moisture and air.
Shelf lifeShelf life
6 months from day6 months from day
of shipment.of shipment.
Catalog
Number
Quantity
Grams
By-product
of alkoxy reaction
PSX1050 1 Methanol
PSX1050 5 Methanol
PSX1050 10 Methanol
PSX1055 1 Ethanol
PSX1055 5 Ethanol
PSX1055 10 Ethanol
For all other quantities please call for pricing and availability.
PSX1050 is more hydrolytically reactive than PSX1055.
FOR RESEARCH AND DEVELOPMENT PURPOSES ONLYFOR RESEARCH AND DEVELOPMENT PURPOSES ONLY
Aldehydic Alkoxy Silanes Available as Custom Syntheses
United Chemical Technologies, Inc. can custom tailor an aldehydic alkoxy silane for
specific chain lengths and / or surface loading. Please call our technical department at 800-541-0559 or write
techsupportPetrarch@unitedchem.com for all inquiries on custom synthesis.
Table 1 BIO-CONEXT™ Product Line
45
Figures 23 and 24 outline contrasting older methods to the
aldehyde deposition. In Figure 23, a mercapto functional surface is reacted
with a hetero bifunctional crosslinker, which in turn reacts by with the
amino group of the oligonucleotide. This method suffers from the non
availability commercially of the crosslinker and the presence of
byproducts from the ester cleavage. Figure 23 lists four older methods.
Method A involves a diazotization step which is critically temperature
dependent and gives many byproducts. Method B requires oxidative
coupling of mercaptan groups, also giving many byproducts. Method C
requires thiophosgene, a very toxic and pungent reagent. Method D,
involving coupling with DCCI, is the best of these four methods.
46
Me
+ EtO Si CH2SH or MeO Si (CH2)3SH
N
OH
Me MeO
MeO
O
Me
Si CH 2SH +
Me
N ( CH 2)3C O
O
O O
O O
OO
OO
O
(CH2)3C ON
Me
Si CH2S
Me
O
N +
H 2N
O
Me
Si CH2 S
Me
N (CH2)3C NH
O
O
O
Si0 2
MDS MTS
SMDS
lgG
Heterobifunctional Crosslinker
Figure 23 Heterobifunctional Crosslinker Route for Coupling to Amino Oligonucleotide
47
O Si(CH
O Si(CH2)3NH2
Enzyme Immobilization
O Si(CH2)3NC asp-enzyme
O
NO2
O Si(CH2
)3
NC
2)3NCN(CH2)4CC
S
O Si(CH2
)3
S S cys-enzyme
O Si(CH2
)3
SH
cysteine-enzyme
Na2S2O4
O
H
Cl – C - Cl
Lysine-Enzyme
S
enzyme
N
O
O Si(CH2)3NH2
tyr-enzyme
N N
OHO
O Si(CH2
)3
NC
tyrosine-enzyme
HCI NaNO2
DCCI
Aspartic-Enzyme
Figure 24 Other methods for Coupling Enzymes to Polar Substrates
Method A Method B
Method C
Method D
48
Figure 25 illustrates the various modes of silane complexation
with a silica surface, depending on silane structure. Structure 1 shows a
monolayer deposition from a monoalkoxy silane. Structure 2 illustrates a
silane incorporated into the silica backbone by co-precipitation from a sol
gel. Structure 3 shows a difunctional silane, partially crosslinked with its
neighbor silane. Structure 4 illustrates the modes of crosslinking available
at the surface for a fully hydrolyzed silanetriol. Structure 4 is capable of
generating a multilayer structure, as described earlier (see Fig 3).
49
O
Si
O
Si
O
Si
O
Si
O
R2
O
O
O
(R1
R 2
- R3
, or R4
)n
(R1
R 2
- R3
, or R4
)n
(R1
R 2
- R3
, or R4
)n
(R1
R 2
- R3
, or R4
)n
O
Si
Si
R2
Si
O
Si
R2
R2
Si
R2
R2
Figure 25 Silica Surface Derivatized with Mono Di and Trifunctional Silanes
Structure 1
Structure 2
Structure 3
Structure
50
Table 2 lists the most industrially utilized of the wide variety of
commercial silane coupling agents available from United Chemical
Technologies. These and many others are available in bulk at competitive
pricing. Contact our customer service department for quotations.
Table 2 Silane Coupling Agents
Designation Chemical Type Chemical Name Chemical Formula Applications
A0700
M8550
S1590
G6720
V4800
C3300
Diamino N-(2-Aminoethyl)-3-
aminopropyltrimethoxy
silane
NH2
CH2
CH2
NH(CH2
)3
Si(OCH3
)3
Epoxies, Phenolics,
Melamines, Nylons,
PVC’s Acrylics,
Urethanes, Nitrile
Rubbers
Methacrylate
Styrylamine
Cationic
Epoxy
Vinyl
Chloroalkyl
3-Methacryloxypropyl-
trimethoxysilane
N-(2-Vinylbenzylamino-
ethyl)-3-aminopropyl-
trimethoxysilane
3-Glycidoxy-
propyltrimethoxysilane
Vinyltriacetoxysilane
3-
Chloropropyltrimethoxy
silane
Unsaturated Polyesters,
Styrenics, Epoxies,
PP,PE
Epoxies, Urethanes,
Acrylics, PBT’s
Polysulfides
Polyesters,
Polyolefins,
EPDM
Epoxies, Nylons,
Urethanes
Unsaturated
Polyesters,
Acrylics
CH2
= C-C-O(CH2
)3
Si(OCH3
)3
CH2
=CH
CH2
- CHCH2
O(CH2
)3
-Si(OCH3
)3
CH2
= CHSi(OCCH3
)3
CICH2
CH2
CH2
Si(OCH3
)3
O
CH2
NH(CH2
)2
NH(CH2
) 3
-
Si(OCH2
) 3
•HCI
O
O
PSX1050 Aldehydic
4-Trimethoxysilylbutanal
Mixture of isomers
Protein,
Amino-modified Oligo
ImmobilizationH-C- (CH2-
)3
-Si(OCH3
)3
O
30
CH3
52
Inorganic – Si – R – Organic
The number of hydrolyzable X groups on the silane is another important parameter in controlling
bond characteristics. The traditional silane coupling agents contain three hydrolyzable groups. They
have maximum hydrolytic stability but tend to be hydroscopic. At the opposite end are the silanes
with one hydrolyzable group. These yield the most hydrophobic interfaces but have the least long
term hydrolytic stability. Silanes with two hydrolyzable groups form less rigid interfaces than silanes
with three hydrolyzable groups They are often used as coupling agents for elastomers and low
modulus thermoplastics. Polymeric silanes with recurrent trialkoxy or dialkoxysilanes offer better film-
forming and primer capabilities. For enhanced hydrolytic stability or economic benefit non-functional
silanes such as short chain alkyltrialkoxysilanes or phenyltrialkoxysilanes can be combined in ratios
up to 3:1 with functional silanes.
In more difficult bonding situations mixed silanes or silane network polymers may be employed.
These include inorganic to inorganic and organic to organic. In these cases reaction of the silanes
with themselves is critical.
Inorganic-O-Si-R-R-Si-O-Inorganic
Organic-R-Si-O-Si-R-Organic
An example of a mixed silane application is the use of mixtures of epoxy and amine functional silanes
to bond glass plates together. A more general use is bonding organic to organic. Primers, prepared
by prehydrolyzing silanes to resins in order to form bulk layers on metal substrates, are examples of
the application of silanes as network polymers.
53
Inorganic – Si – R – Organic
Thermal Stability
Most silanes have moderate thermal stability making them suitable for plastics that
process below 350°C or have continuous temperature exposures below 150°C.
Silanes with an aromatic nucleus have higher thermal stability. A relative ranking
where Z is the functional group is as follows:
CLASS EXAMPLE THERMAL LIMIT
ZCH2CH2SiX3 C3100 <150°C
ZCH2CH2CH2SiX3 A0700 390°
ZCH2aromaticCH2CH2SiX3 T2902 495°
Aromatic SiX3 P0320 550°
54
Table 3 is our guide for determining which classes of silanes are most effective for bonding
a polymer substrate to a glass surface. It is also applicable for alumina, active metals such as
aluminum, iron or nickel, and plasma or corona treated polymer surfaces. It is not
applicable for coupling two or more polymer surfaces devoid of active hydroxyl
functionality. Nor will it apply to bonding graphite or noble metals such as gold silver or
platinum to polymer matrices. These substrates have no hydroxyl “handles”. Silane coupling
agents are of utility for promoting better adhesion during chemical vapor deposition of these
noble metals to glass or other hydroxy functionalized substrate. Mercapto (M8500, B2494)
and phosphino (D6110) silanes are or particular utility.
To bond polymers unactivated by plasma, mixtures of two silane coupling agents can be
employed. For example, to adhere a curing acrylate resin onto an epoxy surface, a
methacryl silane (M8550) may be added to the resin while the epoxy resin surface is treated
with an aminosilane (A0750). Coupling of the polymers occurs through an Organic-R-Si-O-
Si-R-Organic bond.
In general, due to the wide variety of processing conditions and formulation variables, it
cannot be predicted which class of a recommended group of silanes will prove most
effective. For example, to bond polyester resin to glass, amino, methacryl, styryl and vinyl
silanes have all proven effective. Usually it is recommended that the scientist or formulator
screen one member of each functionality class. For example, in this case one would screen
A0750, M8550, S1590 and V4917. Small trial quantities are available at nominal cost.
55
Table 3 Coupling Agent Selection Guide
Thermosets
Polymer Silane Class Recommended Silanes
diallylphthalate amine A0698 A0700 A0710
A0750
styryl S1590
epoxy amine A0700 A0750 T2910
epoxy G6720 E6250
chloroalkyl C3300
mercapto M8450 M8500
imide chloromethylaromatic T2902
amine A0698 A0700
A0750 T2910
melamine amine A0700 A0750 T2910
epoxy G6720 E6250
alkanolamine B2408
paralene chloromethylaromatic T2902
vinyl V4800
56
Thermosets (contd)
Polymer Silane Class Recommended Silanes
phenolic amine A0700 A0750 T2910
chloroalkyl C3300
epoxy G6720 E6250
mercapto M8450 M8500
photoresist, negative silazane H7300 D6208
vinyl D6208 V4800 V4900
aromatic P0320
photoresist, positive silazane H7300
aromatic P0320
phosphine D6110
polyester amine A0700 A0750 T2910
methacrylate M8550
styryl S1590
vinyl V4917 V4800 V4910
urethane amine A0700 A0750 T2910
alkanolamine B2408
epoxy G6710 G6720 E6250
isocyanate I7840
57
Thermoplastics (contd)
Polymer Silane Class Recommended Silanes
cellulosics amine A0700 A0750 T2910
isocyanate I7840
phosphate D4520
polyacetal thiouronium T2921
quaternary T2909.7
polyamide (nylon) amine A0700 A0750 T2910
A0742 PS076
ureido T2507
protein aldehyde PSX1050 PSX1055
polyamide-imide chloromethylaromatic T2902
amine A0700 A0750 A0800
polybutylene terephthalate amine A0698 A0750
isocyanate I7840
polycarbonate amine A0700 A0750
T2910
58
Thermoplastics (contd)
Polymer Silane Class Recommended Silanes
polyetherketone amine A0690 A0750 A0800
(ethylene-vinyl, ureido T2507
acetate copolymer)
polyethylene amine A0700 A0742 A0750
vinyl V4910 V4917
vinyl-peroxy V4950
styryl S1590
polyphenylene oxide amine A0700 A0750 T2910
aromatic P0320
polyphenylene sulfide amine A0698 A0700 A0750
T2910
mercapto M8450 M8500 B2494
chloromethyl- T2902
aromatic
59
Thermoplastics (contd)
Polymer Silane Class Recommended Silanes
polypropylene vinyl-peroxy V4950
aromatic P0320 P0330
styryl S1590
polystyrene aromatic P0320 P0330
epoxy G6720 E6250
vinyl V4910 V4917
polysulfone amine A0700 A0750 T2910
polyvinyl butyral amine A0700 A0742 A0750
polyvinyl chloride amine A0700 A0750 T2910
alkanolamine B2408
60
Sealants
Polymer Silane Class Recommended Silanes
acrylic acrylic A0380 M8550
styryl S1590
epoxy G6710 G6720 E6250
polysulfides mercapto B2494 M8500 M8450
amine A0699 A0700 A0742
A0750 T2910
61
Rubbers
Polymer Silane Class Recommended Silanes
butyl epoxide G6710 G6720 E6250
neoprene mercapto M8450 M8500 PS078.5
isoprene mercapto M8450 M8500 PS078.5
fluorocarbon amine A0698
styryl S1590
epichlorohydrin amine A0699 A0700 A0742
A0750
mercapto M8450 M8500
silicone amine(CONDENSATION CURE)A0700 A0750 A0728
allyl (ADDITION CURE) A0567
vinyl (ADDITION CURE) V5050
62
Water Soluble and
Hydrophilic Polymers
Polymer Silane Class Recommended Silanes
cellulosic epoxy G6710 G6720
phosphate D4520
isocyanate I7840
heparin amine A0800 PS076
epoxy G6710 G6720
isocyanate I7840
polyethylene oxide isocyanate I7840
polyhydroxyethylmethacrylate epoxy G6710 G6720
isocyanate I7840
phosphate D4520
polysaccharide epoxy G6710 G6720
phosphate D4520
isocyanate I7840
polyvinyl alcohol epoxy G6710 G6720
isocyanate I7840
phosphate D4520
63
Water Soluble and
Hydrophilic Polymers(contd)
Polymer Silane Class Recommended Silanes
siliceous all listed in Thermosets A0700
aluminum, zirconiun, tin, all listed in Thermosets, S1590 M8540 T2909.7
titaniun metals epoxies, acrylates and
quats perferred
copper, iron polyamine T2910 PS076 A0728
phosphine D6110
vinyl V5050
gold, precious metals phosphine D6110
mercapto B2494 M8500
silicon vinyl D6208 V4800 V5050
64
Figures 26, 27, and 28 describe the common protocols for
depositing silane coupling agents to glass and other active substrates. The
method used must be decided by the processor. For practical reasons many
industrial formulators prefer to add the silane directly to the resin.
Usually 0.2 to 0.5 wt % is adequate. Glass processors and academic
researchers generally prefer treating the surface to insure uniform
coverage. For these solution protocols, washing off excess silane after
treatment is strongly recommended, in order to prevent irregular
depositions from concentration of unreacted silane in localized areas as
solvent evaporates. Spotting or white haze is a common indicator of
undesired crosslinking of unreacted silanes on a surface.
65
Figure 26 Applying a Silane
Coupling Agent
Deposition from aqueous alcoholDeposition from aqueous alcohol
Deposition from aqueous solutionsDeposition from aqueous solutions
Bulk deposition onto powdersBulk deposition onto powders
Integral blend methodsIntegral blend methods
Deposition as a primerDeposition as a primer
66
Figure 27 Protocols for Surface
Modification
Deposition from aqueous alcohol solutions is the most facile method for
preparing silylated surfaces. A 95% ethanol-5% water solution is adjusted to pH
4.5-5.5 with acetic acid. Silane is added with stirring to yield a 2% final
concentration. Five minutes should be allowed for hydrolysis and silanol formation.
Large objects, e.g. glass plates, are dipped into the solution, agitated gently, and
removed after 1-2 minutes. They are rinsed free of excess materials by dipping
briefly in ethanol. Particles, e.g. fillers and supports, are silylated by stirring them in
solution for 2-3 minutes and then decanting the solution. The particles are usually
rinsed twice briefly with ethanol. Cure of the silane layer is for 5-10 minutes at
110°C or for 24 hours at room temperature (<60% relative humidity).
For aminofunctional silanes such as A0700 and A0750 this procedure is modified by
omitting the additional acetic acid. The procedure is not acceptable for chlorosilanes
as bulk polymerization with a violent reaction will occur. Silane concentration of 2%
is a starting point. It usually results in deposition of trialkoxysilanes in 3-8 molecular
layers. Monoalkoxysilanes are always deposited in monolayers or incomplete
monolayers. Caution must be exercised if oven curing. Exhausted, explosion-proof
ovens should always be used.
67
Figure 27 Protocols for Surface
Modification continued
Deposition from aqueous solutions is employed for most commercial fiberglass
systems. The alkoxysilane is dissolved at 0.5-2.0% concentration in water. For less
soluble silanes, 0.1% of a non-ionic surfactant is added prior to the silane and an
emulsion rather than a solution is prepared. If the silane does not contain an amine
group the solution is adjusted to pH 5.5 with acetic acid. The solution is either sprayed
onto the substrate or employed as a dip bath. Cure is at 110-120° C for 20-30
minutes.
Stability of aqueous silane solutions varies from hours for the simple alkyl silane to
weeks for the aminosilanes. Poor solubility parameters limit the use of long chain alkyl
and aromatic silanes by this method. Distilled water is not necessary, but water
containing fluoride ions must be avoided.
68
Figure 27 Protocols for Surface
Modification continued
Bulk deposition onto powders, e.g. filler treatment, is usually accomplished by a
spray-on method. It assumes that the total amount of silane necessary is known and
that sufficient adsorbed moisture is present on the filler to cause hydrolysis of the
silane. The silane is prepared as a 25% solution in alcohol. The powder is placed in
a high intensity solid mixer, e.g. a twin cone mixer with intensifier. The solution is
pumped into the agitated powder as a fine spray. In general this operation is
completed within 20 minutes. Dynamic drying methods are most effective. If the
filler is dried in trays, care must be taken to avoid wicking or skinning of the top layer
of treated material by adjusting heat and air flow.
69
Figure 27 Protocols for Surface
Modification continued
Integral blend methods are used in composite formulations. In this method the
silane is used as a simple additive. Composites can be prepared by the addition of
alkoxysilanes or silazanes to dry-blends of polymer and filler prior to compounding.
Generally 0.2 to 1.0 weight percent of silane (of the total mix) is dispersed by
spraying the silane in an alcohol carrier onto a preblend. The addition of the silane
to non-dispersed filler is not desirable in this technique since it can lead to
agglomeration. The mix is dry-blended briefly and then melt compounded. Vacuum
devolatization of byproducts of silane reaction during melt compounding is
necessary to achieve optimum properties. Properties are sometimes enhanced by
adding 0.5-1.0% of tetrabutyl titanate or benzyldimethylamine to the silane prior to
dispersal. Aminofunctional silanes are available in concentrate form for dry-blending
with nylons and polyesters. Concentrates eliminate any need for solvent dispersion
and devolatization and reduce variability due to relative humidity and shelf-aging.
Deposition as a primer is employed where a bulk phase is required as a transition
between a substrate and a final coating. The silane is dissolved at 50%
concentration in alcohol. One to three molar equivalents of water are added. The
mixture is allowed to equilibrate for 15-20 minutes and then diluted to 10%
concentration with a higher boiling polar solvent. Materials to be coated with the
primer are dipped or sprayed and then cured at 110-120°C for 30-45 minutes.
70
Figure 28 Chlorosilanes and Silazanes
Deposition Protocols
Chlorosilanes such as V4900 may be deposited from alcohol solution. Anhydrous
alcohols, particularly ethanol or isopropanol, are preferred. The chlorosilane is added
to the alcohol to yield a 2-5% solution. The chlorosilane reacts with the alcohol
producing an alkoxysilane and HCI. Progression of the reaction is observed by the halt
of HCI evolution. Mild warming of the solution (30-40°C) promotes completion of the
reaction. Part of the HCI reacts with the alcohol to produce small quantities of alkyl
halide and water. The water causes formation of silanols from alkoxy silanes. The
silanols condense with those on the substrate. Treated substrates are cured for 5-10
minutes at 110°C or allowed to stand 24 hours at room temperature.
Chlorosilanes and silylamines may also be employed to treat substrates under
aprotic conditions. Toluene, tetrahydrofuran or hydrocarbon solutions are prepared
containing 5% silane. The mixture is refluxed for 12-24 hours with the substrate to be
treated. It is washed with the solvent. The solvent is then removed by air or explosion-
proof oven drying. No further cure is necessary. This reaction involves a direct
nucleophilic displacement of the silane chlorines by the surface silanol. If monolayer
deposition is desired, substrates should be predried at 150°C for 4 hours. Bulk
deposition results if adsorbed water is present on the substrate. This method is
cumbersome for large scale preparations and rigorous controls must be established to
ensure reproducible results. More reproducible coverage is obtained with
monochlorosilanes.
71
Common terms encountered in determining effectiveness of a silane
deposition on a surface are wetting surface and contact angle. Common silanes for
which wetting surface values are available are listed in Figure 28a. Many other
wetting surface values are available in the UCT silanes catalog. The wetting
surface is of utility in calculating the theoretical amount of silane necessary for
deposition on a powdered filler (see Figure 30). A representative contact angle
measurement is shown in Figure 29. High contact angles result from hydrophobic
silane depositions and low angles from hydrophilic depositions. Qualitatively, a
scientist can quickly determine if a silane deposition has been successful by
placing a drop of water on a coated and uncoated slide side by side. Visual or
microscopic examination should show a contact angle difference.
Other qualitative wet methods are possible to determine presence of
active silane on a surface. They include:
1) For substrates functionalized with vinyl or mercapto groups, putting down drop
of bromine water (color fades) or aqueous potassium permanganate (surface turns
brown).
2) For those substrates coated with amino silanes, treatment with Ninhydrin
reagent (turns blue).
3) For aldehyde coated surfaces, treatment with Tollins reagent (forms silver
mirror) or Fuchsin Aldehyde reagent (turns purple violet).
72
Silane Specific wetting
surface, m2
/g
Vinyltrichlorosilane 480
Vinyltriethoxysilane 410
Vinyltris(methoxyethoxy)silane 280
Methacryloxypropyltrimethoxysilane 315
Glycidoxypropyltrimethoxysilane 330
Aminopropyltriethoxysilane 355
Trichlorosilane 240
The specific wetting surface of a silane is
determined from the minimum amount of
silane required to provide a uniform surface.
γLV
Solid Surface
Vapor
γSV
γSL
Figure 28a Silane
wetting surfaces
Figure 29 Contact
angle
Liquid O
73
Figure 30 CALCULATIONS
Calculation of necessary silane to obtain minimum uniform multilayer coverage can
be obtained knowing the values of the wetting surface of silane (ws) and the surface
area of filler:
E-Glass 0.1-0.12
Silica, ground 1-2
Kaolin 7
Clay 7
Talc 7
Si, diatomaceous 1-3.5
Calcium silicate 2.6
Silica, fumed 150-250
amt. of silane (g) =
wetting surface (ws)
amount of filler x surface area of filler
Relative surface area
of common fillers m2
/g
74
Silane coupling agents are extensively used in industry to
enhance the performance of filler additives such as fiberglass or silica
with industrial resin systems. Most fillers with the exceptions of graphite
or noble metals have active sites, allowing the silanetriols to bond with
the filler (see Figure 6). The silane additive is usually mixed in 0.2 to 0.5
wt % with the filled formulation in order to achieve optimal performance.
Tables 4 through 13 show dramatic improvements in polymer physical
properties for both initial and wet aged composite formulations on
addition of United Chemical Technologies silane coupling agents. The
mechanism of the filler/polymer interaction is similar to that presented
earlier for flat surfaces. The presence of water in the filler is beneficial in
order to allow hydrolysis of the silane to active silanols (see figure 7).
75
Figure 31 Typical performance of silane in
glass fiber reinforced thermoset composites
20 40 60 80
20 40 60 80
EPOXY
DRY
WET
POLYESTER
DRY
WET
BUTADIENE STYRENE
(BUTON)
DRY
WET
STYRENE D.V.S.
(CAST)
DRY
WET
HEAT-CLEANED GLASS WITH COUPLING AGENT
FLEX STRENGTH (PSI X 10 )-3
76
Table 4 Fiberglass-Reinforced
Polyester Laminates
Fiberglass Finish
Flexural Strength, psi
Dry Wet
None 58,900 42,700
0.2% M8550 78,800 78,000
0.2% S1590 89,000 78,300
77
Table 5 Fiberglass-Reinforced
Polyester Pultrusion Rods
Flexural Strength, psi
Average
Size
Pickup
wt. % Wet
104,000 49,600
118,000 77,000
124,000 84,400
Dry
Silane
Ingredient
in Size
1.4
1.4
1.4
None
M8550
S1590
78
Table 6 Fiberglass-Reinforced
Epoxy Laminates
Flexural
Strength, psiFiberglass
Finish
Wet
88,000 65,000
94,400 85,400
Dry
NONE
0.2% G6720
Compressive
Strength, psi
Wet
55,000 23,600
62,000 61,000
Dry
79
Table 7 Fiberglass-Reinforced
Phenolic Laminate
Flexural Strength, psi
Wet
64,600 43,200
89,200 77,800
Dry
Silane Percent
1.4
None
80
Table 8 Novacite - Reinforced
Nylon 6/6
Strength
Properties
Untreated
Unfilled
Nylon
Flexural Strength, psi
Dry
Wet
35% (w/w) Norvacite Reinforcement
16,000
10,000
6.60
2.67
8,700
6,300
21,100
31,900
6.39
3.07
12,200
9,800
21,400
NA
6.25
NA
11,900
NA
16,100
10,400
3.87
1.67
11,500
9,200
Flexural Modulus, 10 psi
Dry
Wet
Tensile Strength, psi
Dry
Wet
0.5%
A0700
0.5%
C3300
81
Table 9 Mica - Reinforced
Polypropylene
Strength
Properties
Untreated
Unfilled
Resin
Flexural Strength, psi
40% (w/w) Glass Bead
Reinforcement
5,420
7.77
6,640
10.8
5,600
2.55Flexural Modulus,
10 psi
0.5% S1590
82
Table 10 Vinyl Ester Compound
Containing Glass Bubbles and
Silane Additives
Flexural Strength, psiPaste
Viscosity
cps
Wet
7,280 5,990
10,230 8,700
10,880 8,910
Dry
Silane
Additive
25,000
25,000
29,000
None
M8550
S1590
83
Table 11 Mica - Reinforced Nylon 6
Strength
Properties
Untreated
Unfilled
Nylon
Flexural Strength, psi
Dry
Wet
35% (w/w) Mica Reinforcement
17,900
10,300
14.1
5.34
10,700
6,900
18,400
12,600
14.3
7.35
11,000
8,500
18,100
10,400
14.0
6.75
10,400
8,200
14,500
7,100
3.20
1.24
9,400
7,000
Flexural Modulus, 10 psi
Dry
Wet
Tensile Strength, psi
Dry
Wet
0.5%
A0700
0.5%
C3300
84
Table 12 Glass Bead - Reinforced
PBT
Strength
Properties
Untreated
Unfilled
Resin
Flexural Strength, psi
Dry
Wet
35% (w/w) Glass Bead
Reinforcement
10,800
10,100
5.83
4.04
5,600
4,800
14,900
14,400
6.07
5.38
8,000
7,900
12,900
13,000
3.14
3.00
7,300
7,300
Flexural Modulus, 10 psi
Dry
Wet
Tensile Strength, psi
Dry
Wet
0.25% G6720
85
Table 13 Polyester Compound
Containing Silanes-Treated
Silicate Microspheres
Flexural Strength, psiPaste
Viscosity
cps
Wet
7,570 5,940
7,920 7,690
Dry
0.75%
Silane
Treatment
8,000
6,750
None
S1590
86
In summary, this article has attempted to show the extensive
utility of silane coupling agents in promoting the adhesion of polymer
substrates, including bio polymers, to commercial substrates. United
Chemical Technologies is a major manufacturer of high quality
organosilanes for these applications. For further review, the reader may
refer to the excellent text by Plueddemann (Ref 4).
87
References
1) B. Arkles
“Tailoring Surfaces with Silanes”, Chemtech 7, 766, (1977).
2) B. Arkles, J.R. Steinmetz, J Zazyczny and P. Mehta “Factors
Contributing to the Stability of Alkoxysilanes in Aqueous Solution”,
Silicon Compounds Registry and Review, 5th Edition (1991).
Article available from United Chemical Technologies.
3) C. Bruning, Poster presented at the Biosurface Conference, New
Orleans, 1994.
Article available from United Chemical Technologies.
4) E.P. Plueddemann, “Silane Coupling Agents” Plenum N.Y., second
edition, 1991.

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Adhesion guideline

  • 1. UsingUsing SilanesSilanes asas Adhesion PromotersAdhesion Promoters John H. MacMillan Ph.D. United Chemical Technologies, Inc. 2731 Bartram Road Bristol, PA 19007 800-541-0559 www unitedchem com John H. MacMillan Ph.D. United Chemical Technologies, Inc. 2731 Bartram Road Bristol, PA 19007 800-541-0559 www unitedchem com
  • 2. 2 UCT’S PETRARCH® PRODUCTS Silanes Silicones Platinum Catalysts Si CH3 CH3 O Y CH3 CH3 SiSiO CH3 CH3 Y χ Si X CH3 CH3 Z(CH2)y Pt° [INHIBITOR]χ Z = NH2, SH, C-H, And Other Reactive Functional Groups Y=H, Vinyl, Amino And Other Reactive Functional Groups O
  • 3. 3 PRODUCT APPLICATIONS Silanes Adhesion Promoters Hydrophobic Coatings Surface Modifying Reagents Lenses Monomers Chromatographic Stationary Phases Silicones Lubricants Adhesives Electronic Coatings Dental Fillings Fiber Optic Coatings Releasing Agents Medical Coatings High Performance Coatings Platinum Catalysts Hydrosilylation Room Temperature Silicone Curing Agent High Temperature Silicone Curing Agent
  • 4. 4 Adhesion (“sticking”) of resins to surfaces is often marginal, especially it the polymeric resin has no chemical affinity to bond to the substrate surface. Evidence of poor adhesion is seen as manual de-lamination when mechanical force is applied to the laminate or often as partial spontaneous de-lamination, especially at the edges of the device. Often moisture, acid or base promote this adhesive failure. Organosilane coupling agents have been shown to dramatically improve the adhesion of polymeric resins to substrates such as glass, silica, alumina or active metals. The purpose of this paper is to review the basic principles of this technology, citing its preferred applications, limitations and application protocols. United Chemical Technologies (UCT) is a major manufacturer of these materials, and in many instances UCT catalog numbers will be introduced during discussion of individual reactions or in tabular data. In many chemical reactions the reacting groups are color coded for clarity.
  • 5. 5 Figure 1 illustrates a typical alkoxysilane coupling agent and also shows its hydrolysis reaction. Typically, the silane is functional at both ends and R is an active chemical group such as amino (NH2), mercapto (SH) or isocyanato (NCO) . This functionality can react with functional groups in an industrial resin or bio molecule such as peptides, oligonucleotides or DNA fragments. The other end consists of a halo (chloro most often) or alkoxy (most often methoxy or ethoxy) silane. This functionality is converted to active groups on hydrolysis called silanols . The silanols can further react with themselves, generating oligomeric variations. All silanol variations can react with active surfaces that themselves contain hydroxyl (OH) groups.
  • 6. 6 O Si OHO Si R OH OH R Usually an alcohol( ) n 2 n R - Si(OH)3 R - SiX3 +3H2 O R - Si(OH)3 +3HX H + 2nH2 O RCH2CH2CH2Si(OCH3)3 Figure 1 Typical Alkoxy Silane and its Hydrolysis Typical Alkoxysilane R = Reactive Group Reactive Silanol Intermediate Reactive Silanol Oligomer
  • 7. 7 Figure 2 shows the three main classes of silanes employed, chloro, methoxy and ethoxy silanes. Chlorosilanes are most reactive but evolve corrosive hydrogen chloride on hydrolysis. Methoxy silanes are of intermediate reactivity and evolve toxic methanol. Ethoxy silanes are least reactive but evolve non toxic ethanol. Only the scientist or technologist can decide based on his unique processing needs which classes he can use. Generally the reactivity differences between methoxy and ethoxy silanes are not a problem. At typical hydrolysis pH (acidic ~5, basic ~ 9), both versions hydrolyze in under 15 minutes at 2% silane concentrations.
  • 8. 8 X _ CH2 _ CH2 _ CH2 _ SiCl3 Most Reactive, Evolves Corrosive HCl X _ CH2 _ CH2 _ CH2 _ Si (OCH3)3 Intermediate Reactivity, Evolves Toxic Methanol X _ CH2 _ CH2 _ CH2 _ Si (OC2H5)3 Least Reactive, Evolves Non-toxic Ethanol Figure 2 Typical Silane Coupling Agents
  • 9. 9 Figure 3Figure 3 deals with the concept ofdeals with the concept of monolayer vs multilayermonolayer vs multilayer deposition.deposition. A typicalA typical monolayermonolayer deposition is depicted.deposition is depicted. MonolayersMonolayers are preferred in physicalare preferred in physical surface studies where the structure must be uniform, or in bio materials where asurface studies where the structure must be uniform, or in bio materials where a uniform surface structure is needed to promote specific interactions. However,uniform surface structure is needed to promote specific interactions. However, monolayersmonolayers suffer from one severe disadvantage. Cleavage of the bond is readilysuffer from one severe disadvantage. Cleavage of the bond is readily accomplished in high or low pH, resulting in adhesive failure.accomplished in high or low pH, resulting in adhesive failure. MonolayersMonolayers areare generated fromgenerated from monochloromonochloro oror alkoxy silanesalkoxy silanes, see, see Figure 3,Figure 3, Structure 2Structure 2.. Conversely,Conversely, trichlorotrichloro oror trialkoxy silanestrialkoxy silanes can form network or “can form network or “multilayermultilayer”” structures at the surface fromstructures at the surface from crosslinkingcrosslinking of theof the silanetriolssilanetriols produced duringproduced during hydrolysis (seehydrolysis (see FigureFigure 2,2, Structure 1Structure 1 andand Figure 25Figure 25). At a 2%). At a 2% silanesilane concentration in aqueous alcohol typically 3-8 molecular layers are produced.concentration in aqueous alcohol typically 3-8 molecular layers are produced. While theWhile the multilayermultilayer structure is inherently less uniform, it possesses dramaticallystructure is inherently less uniform, it possesses dramatically improved hydrolytic stability at the polymer/improved hydrolytic stability at the polymer/silanesilane/substrate interface/substrate interface. The. The crosslinkedcrosslinked network is not dissolved if one bond is broken, unlike the situation fornetwork is not dissolved if one bond is broken, unlike the situation for monolayersmonolayers, where a broken bond results in adhesive failure at that area of the, where a broken bond results in adhesive failure at that area of the surface. For those such as chromatography column manufacturers who require asurface. For those such as chromatography column manufacturers who require a monolayermonolayer, but also desire hydrolytic stability, United Chemical Technologies, but also desire hydrolytic stability, United Chemical Technologies offers a line ofoffers a line of BisBis-isopropyl functional-isopropyl functional silanessilanes, see, see structure 3.structure 3. The bulkyThe bulky isopropyl groupsisopropyl groups stericallysterically block attack by acidic or basicblock attack by acidic or basic nucleophilesnucleophiles..
  • 10. 10 Y YY Y Monolayers Y _ CH2 _ CH2 _ CH2 _ Si _ X3 X = Cl or OR Crosslinks at surface, gives 3-10 layers at 2% concentration Y _ CH2 _ CH2 _ CH2 _ Si _ X Gives Monolayer, but less hydrolytically stable CH3 CH3 O Si O O Si O Si Si Substrate Y _ CH2 _ CH2 _ CH2 _ Si _ X Gives Hydrolysis Resistant Monolayers CH3 CH3 CH3 CH3 H H Figure 3 Monolayer Vs Multilayer Deposition Structure 3 Structure 1 Structure 2
  • 11. 11 Chromatographic Silanes Sterically Hindered Silanes for Passivation or Functionalization of Chromatographic Stationary Phases UCT offers a line of functionalized bis-isopropyl modified silanes. These silanes react with polar substrates, generating monolayers of greatly enhanced hydrolytic stability. The steric bulk of the isopropyl groups retards the rate of nucleophilic cleavage of the silane in highly base or acidic media. In addition to the silanes below other chain lengths and functionalities are available on a custom basis.
  • 12. 12 Chromatographic Silanes Catalog# Name A0745 3-Aminopropyldiisopropyl- ethoxysilane C3443 3-Cyanopropyldiisopropyl- chlorosilane H2 N – CH2 – CH2 – CH2 – Si – OEt Catalog# Name G6660 3-Glycidoxypropyldiiso- propylethoxysilane O9818.8 n-Octyldiisopropyl- chlorosilane CH2 – O – CH2 – CH2 – CH2 – Si – OEt N C – CH2 – CH2 – CH2 – Si – CI C8 H17 – Si – CI
  • 13. 13 In addition to wide utility in enhancing resin or biomolecule adhesion, organosilalnes have shown the ability to promote the alignment of nematic liquid crystals in orientations either parallel or perpendicular to the substrate surface. This orienting ability is critically important in liquid crystal (“LC”) display switching devices, where orientation in one direction is turbid to plane polarized light and the other direction is black. Figures 4 and 5 show examples of these orienting effects with specific United Chemical Technologies silanes. The interactions of the liquid crystal and the active group X on the silane are in these cases thought to be physical , that is, of the Van Der Walls, hydrogen bonding or IPN (interpenetrating network) types rather than through a chemical reaction.
  • 14. 14 SUBSTRATE SUBSTRATE “DMOAP” = O9745 Orients nematic liquid crystals perpendicular to surface “MAP” = M8620 Orients nematic liquid crystals parallel to surface Figure 4, Alignment of Liquid Crystals with Organosilanes
  • 15. 15 N,N-dimethyl-N-octadecyl- 3-aminopropyltrimethoxysilylchloride (DMOAP) N-methyl- 3-aminopropyltrimethoxysilane (MAP) (CH2 )3 Substrate Substrate (CH2 )3 C18 H37 H3 C - N - (CH2 )3 Si(OCH3 )3 H O9745 M8620 CI - +N - (CH2 )3 Si(OCH3 )3 C18 H37 CH3 CH3 Figure 5, Examples of Liquid Crystal Orienting Silanes
  • 16. 16 Figure 6 illustrates a substrate surface containing an active hydroxyl functionality, being approached by an active silanol intermediate. Covalent bonding occurs, generating a M-O-Si bond, where M is an active metal or activated polymer. This bond is very stable to hydrolytic cleavage when M is silicon or aluminum, less strong for transition metal elements and least for C-O- Si linkages. Corona or plasma treatments of organic polymer surfaces generate C- OH bonds. Thus silane depositions on these treated plastics are intrinsically less hydrolytically stable. Generation of multi layer surface networks via trifunctional silanes, or monolayer generation by use of the bis-isopropyl silanes previously discussed, are both good options if long term exposure of the interface to high or low pH is anticipated.
  • 17. 17 OH OH+(HO)3Si(CH2)3R OH OH O – Si – (CH2)3R + HOH OH O Si R O Si O OH OH OH OH O AI O O Si R OH OH Figure 6 Interaction of Active Surfaces with Silanols
  • 18. 18 A basic mechanistic model for silane deposition on active substrates was described by Arkles (Ref 1). Figure 7 shows its main elements. The alkoxysilane is first hydrolyzed to generate active silanol intermediates. These intermediates partially oligomerize in solution. The illustrated model shows a partially oligomerized trimer approaching the substrate surface. Hydrogen bonding initially occurs, followed by elimination of water on thermal cure, generating a stable Si-O-Si covalent bond.
  • 19. 19 Si RSi(OMe)3 3 MeOH HO Si O R OH RSi(OH)32RSi(OH)3 3H2 O O Si OH OH R OH R OHOHOH + Hydrolysis Condensation Substrate 3H2 O Figure 7 Mechanism of Silane Deposition on an Active Substrate
  • 20. 20 Substrate SiHO Si O R O O Si OH O R O R H H O O H H R O R O Si OHSi R O HH O O HH O 2H2O HO Si O Bond Formation Hydrogen bonding Substrate Figure 7 Continued
  • 21. 21 Figure 8 first shows the effect of high or low pH on the rate of silanol oligomerization. Rapid rates of oligomerization eventually result in gelation, as evidenced by turbidity or precipitated solids. Such solutions are ineffective as coupling reagents. The factors contributing to stability of silanols have been reviewed by Arkles et al (Ref 2). Silanols are stabilized by: a) Neutral conditions b) Limited condensation (high dilution) c) Presence of hydroxylic species (alcohols are stabilizers) d) Silanes forming stable zwitterions. Amino silanes form such species and are among the most stable water borne species. They readily dissolve in water on stirring and are most stable at pH 10-11. Also illustrated in Figure 8 is the idealized coupling reaction of the silane with a polymer matrix. The group R may interact with the polymer through a purely physical entanglement (IPN = interpenetrating network), hydrogen bonding, Van Der Wals interactions or covalent chemical bonding. Of these covalent bonding is preferred for long term stability at the polymer/silane interface.
  • 22. 22 Si OH OH Polymer R RR O Si OH + n H2OSi High or HO OHOH n + 1 RSi(OH) 3 Low pH n OH O Figure 8 Interaction of the Bound silane with a Polymer Matrix
  • 23. 23 If a silanetriol is fully polymerized it forms a cage like structure known as a “Silsesquioxane” (see Figure 9). Such structures have found utility as high performance electronic coatings and refractory materials. Once a silane is covalently bound to the substrate, a wide range of chemical reactions are available for binding to the polymer. Figure 9 through Figure 12 show the reactions available for vinyl, amino, epoxy and mercapto functionalized surfaces with functionalities readily achievable on a polymer or biopolymer.
  • 24. 24 Figure 9 Reactivity of Vinyl Silane surface with Unsaturated Resins RSi(OR')3 + 3H2O RSi(OH)3 RSiO- 3R' OH H2O3 2 3 2/ Si - C=C + C=C ˜ Si - C - C - C - C Unsaturated silanes Alkoxy groups of silane coupling agents react with water to form silanol groups which form siloxane bonds through a condensation reaction. Radicle Polymerization Silsesquioxane
  • 25. 25 SiRNH2+H2C - CH -R SiRNH – CH2CH R' O SiRNH2+R' - NHCONHCH2OH SiRNH2+R'HX (acid) SiRNH2+R' CHO SiRNH2+R' COOR” SiRNH2+H2C=CHY SiRNH2 +R' X SiRNH2+R'2CO SiRNHCH2 + H2O SiRNH-CH2NHCONHR' + H2O SiRNH2•HXR' SiRNHOCR' + R" OH SiRN=CHR' + H2O SiRNHR' •HX OH OH SiRNH2+ CH2OH OH SiRN=CR' 2 (Y = COOR', CONH2 , CN) SiRNH - C - C - Y H H H H + H2O Figure 10 Reaction of Amino functional Surfaces with Various Functionalities
  • 26. 26 SiR - CH – CH2+H2O SiR - CH - CH2 SiR - CH - CH2+R' NH2 SiR - CH - CH2+HX (acid) SiR - CH - CH2+R' OH SiR - CH - CH2 - NHR' SiR - CH - CH2 - X SiR - CH - CH2 - OR' OH OHO O O O OH OH OH Figure 11 Reaction of Epoxy functional Surfaces with Various Functionalities
  • 27. 27 SiRSH+ > C=C < SiR-S-C-C-H SiRSH+ SiRSH+R'NCO SiRSH+R' SH SRSi SiRS - CONHR' SiR - S - S - R' + PbO+H2 O CI PbO2 H H H H Figure 12 Reaction of Mercapto Functional Surfaces with Various Functionalities
  • 28. 28 Industrial resins and adhesives manufacturers extensively employ silane coupling reagents to enhance adhesion to substrates such as glass, metals, and masonry materials. Figure 13 shows an amino functionalized surface binding with the epoxy functionality in a curing epoxy resin. Also illustrated is an epoxy functionalized surface reacting with free hydroxy groups in a curing phenolic system. In both instances the covalent bond produced anchors the polymer to the substrate. Figure 14 illustrates a methacryl functionalized surface reacting with the active vinyl groups in a styrene modified polyester resin system. Figure 15 illustrates a diol functionalized surface reacting with the active isocyanate groups in a curing urethane resin system
  • 29. 29 Si(CH2)NHCH2CH2NH2 OCH2CHCH2 O O OH CH3 Si(CH 2)3NHCH2CH2NCH2CHCH2 OH + CH2CHCH2 O C CH3 O C CH2CHCH2 H SiCH 2CH2CH2OCH2CHCH2 + CH2OCH2 O O OH CH2 SiCH 2CH2CH2OCH2CHCH2 OH EPOXY PHENOLIC OH OH Figure 13 Reaction of Amino Surface With Epoxy and Phenolic Resins
  • 30. 30 C N N C OCH 2CH2 CH3 CH2CH2 N O O O Si(CH)2N + CH2CH2OH CH3 N C O CH2CH2OH N C O Styrene-Modified Polyester Urethane Si(CH)3OCC O CH3 CH2 + HC CH 2 CHCH2CCH2 CHCH2 CH3 C O O (CH2 )3 Si Figure 14 Reaction of Methacryl Functional Surface with Styrene Figure 15 Reaction of Diol Functional Surface with Isocyanate
  • 31. 31 Figure 16 illustrates an isocyanate functional substrate reacting with the hydroxy groups in a polyester polyol and Figure 17 shows an amino functionalized surface reacting with the chlorine groups of polyvinyl chloride. All of these examples employ classical organic chemical reactions known for decades. While of great utility industrially, they present certain limitations for anchoring peptides or oligonucleotides to substrates. Biochemists need specific binding of functional groups to surfaces to better predict surface orientation and sites for further reactivity of the bio molecule. Most of the functionalities presented above are non specific. For example, isocyanate functionality can react with hydroxyls, amines or mercaptans, all on the same peptide. Amino groups can react with acids, amides, phosphate esters etc. United Chemical Technologies has been active in developing a new class of aldehyde functional silane coupling reagents for specific binding of amino groups to polar substrates.
  • 32. 32 C O Polybutylene Terphthalate + H OCH2CH2CH2CH2OC CO CH2CH2CH2CH2OH Si(CH2)2N C O O O OO Si(CH 2)3NCO CH2CH2CH2CH2OC O n n H Figure 16 Reaction of Isocyanate functional Surface with Polyester Polyol
  • 33. 33 Polyvinyl Chloride Si(CH2 )m NH2 + (CH2 CH) (CH2 CH)m (CH2 )m (CH2 CH)n + HCl Si Cl H2N+Cl- n H N Si (CH2 )m Figure 17 Reaction of Amino Functional Surface with Polyvinyl Chloride
  • 34. 34 Polypropylene (CH2CH) O SO2N3 Si(CH2)3NCH 2CH2NC CH3 CNCH2CH2N(CH 2)3Si O CH3 (CHCH) + N NH SO2 + 2 Figure 18 Insertion of Azido Functional Surface into Polypropylene Backbone
  • 35. 35 Figure 19 compares: Method A, the classical APTES (aminopropyltriethoxysilane = UCT A0750) /glutaraldehyde method for specific binding of oligonucleotides with: Method B, The aldehyde functional alkoxy silane route. In method A the aminosilane is first coupled to the substrate by standard protocols. The amine functionalized surface is then reacted with glutaraldehyde, generating a Schiff base functional aldehyde intermediate. This intermediate is then further reacted with the amino groups of the oligonucleotide GOD , generating a bis Schiff base functional structure. This adduct is very hydrolytically labile, and often must be reduced with sodium cyanoborohydride to generate hydrolytically stable amines. For method B the aldehyde silane is directly bonded to the substrate by standard protocols. Direct reaction with the oligonucleotide generates a mono imine functional Schiff base adduct, which is much more hydrolytically stable than bis imino adduct generated in method A described above. Other advantages of the aldehyde silane route (method B) include: 1) Avoidance of glutaraldehyde, an unstable reagent that generates undesirable side products. These products can be UV active and give background interferences. 2) The mono imine functional Schiff base adduct may not need reduction of the imine to improve stability to hydrolysis. Bruning (Ref 3) has demonstrated increased enzymatic activity of substrates coated by this route as compared to those from method A.
  • 36. 36 Figure 19 Immobilization of an enzyme on a silica surface OH + EtO - Si - (CH2 )3 - NH2 OEt EtOH O - Si - CH2 )3 - NH2 OH EtOH OHC - (CH2 )3 - CHO O - Si – (CH2 )3 -N = CH - (CH2 )3 - CHO O - Si - (CH2 )3 - N = CH-(CH2 )3 - CH = N O - Si - (CH2 )3 - CH = N CH3 CH3 EtO - Si - (CH2 )3 - CHO CH3 CH3 O - Si - (CH2 )3 - CHO CH3 CH3 OH GODH2 N EtOH H2 N APTES/glutaraldehyde Aldehyde-functionalized silane 1 2 3 1 2 GOD GOD GOD OH OH OH OH OH Method A Method B
  • 37. 37 Figure 20 illustrates the mechanism for aldehyde silane deposition. It is entirely identical for the generic mechanism presented earlier. The best protocol for achieving this hydrolysis is deposition from aqueous alcohol (see Figure 27). The only complication over the standard silane deposition is the oxidative sensitivity of the aldehyde group. Solutions should be de-aired with nitrogen. Final cure and storage of treated plates also should be under a nitrogen atmosphere. Aldehyde silane treated silicas or other fillers can also be stored in deoxygenated buffer solutions.
  • 38. 38 Si H _ C _ (CH2)n _ Si(OR)3 3ROH HO Si O OH 3H2 O O Si OH OH OH OHOHOH + Hydrolysis Condensation Substrate 3H2 O Figure 20 Deposition of Aldehydic Silanes O H _ C _ (CH2)n _ Si(OH)3 O H _ C _ (CH2)n _ Si(OH)3 O (CH2)n _ C O H (CH2)n _ C O H (CH2)n _ C O H
  • 39. 39 Substrate SiHO Si O O Si OH O H H O O H H O O Si OHSi O HH O O HH O 2H2O O HO Si O Bond Formation Hydrogen bonding Substrate Figure 20 Deposition of Aldehydic Silanes (continued) (CH2)n _ C O H (CH2)n _ C O H (CH2)n _ C O H O (CH2)n _ C O H (CH2)n _ C O H (CH2)n _ C O H
  • 40. 40 Figures 21 and 22 outline the advantages of the United Chemical Technologies BioConext® product line of aldehyde silanes for specific binding of amino functionalized oligonucleotides to coated substrates. Table 1 describes the current product offerings. Custom chain lengths are synthesizable if the precursors are commercially available. Contact United Chemical Technologies for more details.
  • 41. 41 - O – Si – (CH2)n - C H O M NH2 Antibodies Enzymes Amino-Modified Oligos (dT) Peptides Proteins Small Molecules M= Figure 21 BIO-CONEXT™ Derivatized Aldehydic Surface
  • 42. 42 • Alkoxy silanes exhibit reactivity with most surfaces Will easily create a covalent linkage with most active glass, siliceous, metal and plastic surfaces. • A little bit goes a long way 1 mole of silane will theoretically cover 7,500 m2. Approximately 1 gram of PSX1055 will cover 32 m2 and 1 gram of PSX1050 will cover 39 m2. • Ultra high loading of aldehyde groups that provide remarkable binding capacity The aldehydic alkoxy silanes will typically form 3 to 8 molecular layers* on the reacted surface. This creates a very dense population of aldehyde groups providing extremely high ligand binding and activity. * Based on a 2% solution. Figure 22 Advantages of BIO-CONEXT™
  • 43. 43 • Superior to classical techniques The classical procedure for ligand attachment requires reacting amine functional supports with glutaraldehyde. These techniques are more labor intensive, expensive and glutaraldehyde is unstable and difficult to purify. Additionally, the glutaraldehyde and primary amine form two Schiff bases, with only one formed with the aldehydic silanes coupling. As a result, there is greater stability and less denaturing over time with BIO-CONEXTTM. • Total flexibility BIO-CONEXTTM silane chemistry provides you with a considerable number of choices for selecting coupling surfaces. Now you can bind your ligand to the support that meets your most demanding specifications with BIO-CONEXTTM. Figure 22 Advantages of BIO-CONEXT™ (continued)
  • 44. 44 Package under nitrogen.Package under nitrogen. Protect fromProtect from moisture and air.moisture and air. Shelf lifeShelf life 6 months from day6 months from day of shipment.of shipment. Catalog Number Quantity Grams By-product of alkoxy reaction PSX1050 1 Methanol PSX1050 5 Methanol PSX1050 10 Methanol PSX1055 1 Ethanol PSX1055 5 Ethanol PSX1055 10 Ethanol For all other quantities please call for pricing and availability. PSX1050 is more hydrolytically reactive than PSX1055. FOR RESEARCH AND DEVELOPMENT PURPOSES ONLYFOR RESEARCH AND DEVELOPMENT PURPOSES ONLY Aldehydic Alkoxy Silanes Available as Custom Syntheses United Chemical Technologies, Inc. can custom tailor an aldehydic alkoxy silane for specific chain lengths and / or surface loading. Please call our technical department at 800-541-0559 or write techsupportPetrarch@unitedchem.com for all inquiries on custom synthesis. Table 1 BIO-CONEXT™ Product Line
  • 45. 45 Figures 23 and 24 outline contrasting older methods to the aldehyde deposition. In Figure 23, a mercapto functional surface is reacted with a hetero bifunctional crosslinker, which in turn reacts by with the amino group of the oligonucleotide. This method suffers from the non availability commercially of the crosslinker and the presence of byproducts from the ester cleavage. Figure 23 lists four older methods. Method A involves a diazotization step which is critically temperature dependent and gives many byproducts. Method B requires oxidative coupling of mercaptan groups, also giving many byproducts. Method C requires thiophosgene, a very toxic and pungent reagent. Method D, involving coupling with DCCI, is the best of these four methods.
  • 46. 46 Me + EtO Si CH2SH or MeO Si (CH2)3SH N OH Me MeO MeO O Me Si CH 2SH + Me N ( CH 2)3C O O O O O O OO OO O (CH2)3C ON Me Si CH2S Me O N + H 2N O Me Si CH2 S Me N (CH2)3C NH O O O Si0 2 MDS MTS SMDS lgG Heterobifunctional Crosslinker Figure 23 Heterobifunctional Crosslinker Route for Coupling to Amino Oligonucleotide
  • 47. 47 O Si(CH O Si(CH2)3NH2 Enzyme Immobilization O Si(CH2)3NC asp-enzyme O NO2 O Si(CH2 )3 NC 2)3NCN(CH2)4CC S O Si(CH2 )3 S S cys-enzyme O Si(CH2 )3 SH cysteine-enzyme Na2S2O4 O H Cl – C - Cl Lysine-Enzyme S enzyme N O O Si(CH2)3NH2 tyr-enzyme N N OHO O Si(CH2 )3 NC tyrosine-enzyme HCI NaNO2 DCCI Aspartic-Enzyme Figure 24 Other methods for Coupling Enzymes to Polar Substrates Method A Method B Method C Method D
  • 48. 48 Figure 25 illustrates the various modes of silane complexation with a silica surface, depending on silane structure. Structure 1 shows a monolayer deposition from a monoalkoxy silane. Structure 2 illustrates a silane incorporated into the silica backbone by co-precipitation from a sol gel. Structure 3 shows a difunctional silane, partially crosslinked with its neighbor silane. Structure 4 illustrates the modes of crosslinking available at the surface for a fully hydrolyzed silanetriol. Structure 4 is capable of generating a multilayer structure, as described earlier (see Fig 3).
  • 49. 49 O Si O Si O Si O Si O R2 O O O (R1 R 2 - R3 , or R4 )n (R1 R 2 - R3 , or R4 )n (R1 R 2 - R3 , or R4 )n (R1 R 2 - R3 , or R4 )n O Si Si R2 Si O Si R2 R2 Si R2 R2 Figure 25 Silica Surface Derivatized with Mono Di and Trifunctional Silanes Structure 1 Structure 2 Structure 3 Structure
  • 50. 50 Table 2 lists the most industrially utilized of the wide variety of commercial silane coupling agents available from United Chemical Technologies. These and many others are available in bulk at competitive pricing. Contact our customer service department for quotations.
  • 51. Table 2 Silane Coupling Agents Designation Chemical Type Chemical Name Chemical Formula Applications A0700 M8550 S1590 G6720 V4800 C3300 Diamino N-(2-Aminoethyl)-3- aminopropyltrimethoxy silane NH2 CH2 CH2 NH(CH2 )3 Si(OCH3 )3 Epoxies, Phenolics, Melamines, Nylons, PVC’s Acrylics, Urethanes, Nitrile Rubbers Methacrylate Styrylamine Cationic Epoxy Vinyl Chloroalkyl 3-Methacryloxypropyl- trimethoxysilane N-(2-Vinylbenzylamino- ethyl)-3-aminopropyl- trimethoxysilane 3-Glycidoxy- propyltrimethoxysilane Vinyltriacetoxysilane 3- Chloropropyltrimethoxy silane Unsaturated Polyesters, Styrenics, Epoxies, PP,PE Epoxies, Urethanes, Acrylics, PBT’s Polysulfides Polyesters, Polyolefins, EPDM Epoxies, Nylons, Urethanes Unsaturated Polyesters, Acrylics CH2 = C-C-O(CH2 )3 Si(OCH3 )3 CH2 =CH CH2 - CHCH2 O(CH2 )3 -Si(OCH3 )3 CH2 = CHSi(OCCH3 )3 CICH2 CH2 CH2 Si(OCH3 )3 O CH2 NH(CH2 )2 NH(CH2 ) 3 - Si(OCH2 ) 3 •HCI O O PSX1050 Aldehydic 4-Trimethoxysilylbutanal Mixture of isomers Protein, Amino-modified Oligo ImmobilizationH-C- (CH2- )3 -Si(OCH3 )3 O 30 CH3
  • 52. 52 Inorganic – Si – R – Organic The number of hydrolyzable X groups on the silane is another important parameter in controlling bond characteristics. The traditional silane coupling agents contain three hydrolyzable groups. They have maximum hydrolytic stability but tend to be hydroscopic. At the opposite end are the silanes with one hydrolyzable group. These yield the most hydrophobic interfaces but have the least long term hydrolytic stability. Silanes with two hydrolyzable groups form less rigid interfaces than silanes with three hydrolyzable groups They are often used as coupling agents for elastomers and low modulus thermoplastics. Polymeric silanes with recurrent trialkoxy or dialkoxysilanes offer better film- forming and primer capabilities. For enhanced hydrolytic stability or economic benefit non-functional silanes such as short chain alkyltrialkoxysilanes or phenyltrialkoxysilanes can be combined in ratios up to 3:1 with functional silanes. In more difficult bonding situations mixed silanes or silane network polymers may be employed. These include inorganic to inorganic and organic to organic. In these cases reaction of the silanes with themselves is critical. Inorganic-O-Si-R-R-Si-O-Inorganic Organic-R-Si-O-Si-R-Organic An example of a mixed silane application is the use of mixtures of epoxy and amine functional silanes to bond glass plates together. A more general use is bonding organic to organic. Primers, prepared by prehydrolyzing silanes to resins in order to form bulk layers on metal substrates, are examples of the application of silanes as network polymers.
  • 53. 53 Inorganic – Si – R – Organic Thermal Stability Most silanes have moderate thermal stability making them suitable for plastics that process below 350°C or have continuous temperature exposures below 150°C. Silanes with an aromatic nucleus have higher thermal stability. A relative ranking where Z is the functional group is as follows: CLASS EXAMPLE THERMAL LIMIT ZCH2CH2SiX3 C3100 <150°C ZCH2CH2CH2SiX3 A0700 390° ZCH2aromaticCH2CH2SiX3 T2902 495° Aromatic SiX3 P0320 550°
  • 54. 54 Table 3 is our guide for determining which classes of silanes are most effective for bonding a polymer substrate to a glass surface. It is also applicable for alumina, active metals such as aluminum, iron or nickel, and plasma or corona treated polymer surfaces. It is not applicable for coupling two or more polymer surfaces devoid of active hydroxyl functionality. Nor will it apply to bonding graphite or noble metals such as gold silver or platinum to polymer matrices. These substrates have no hydroxyl “handles”. Silane coupling agents are of utility for promoting better adhesion during chemical vapor deposition of these noble metals to glass or other hydroxy functionalized substrate. Mercapto (M8500, B2494) and phosphino (D6110) silanes are or particular utility. To bond polymers unactivated by plasma, mixtures of two silane coupling agents can be employed. For example, to adhere a curing acrylate resin onto an epoxy surface, a methacryl silane (M8550) may be added to the resin while the epoxy resin surface is treated with an aminosilane (A0750). Coupling of the polymers occurs through an Organic-R-Si-O- Si-R-Organic bond. In general, due to the wide variety of processing conditions and formulation variables, it cannot be predicted which class of a recommended group of silanes will prove most effective. For example, to bond polyester resin to glass, amino, methacryl, styryl and vinyl silanes have all proven effective. Usually it is recommended that the scientist or formulator screen one member of each functionality class. For example, in this case one would screen A0750, M8550, S1590 and V4917. Small trial quantities are available at nominal cost.
  • 55. 55 Table 3 Coupling Agent Selection Guide Thermosets Polymer Silane Class Recommended Silanes diallylphthalate amine A0698 A0700 A0710 A0750 styryl S1590 epoxy amine A0700 A0750 T2910 epoxy G6720 E6250 chloroalkyl C3300 mercapto M8450 M8500 imide chloromethylaromatic T2902 amine A0698 A0700 A0750 T2910 melamine amine A0700 A0750 T2910 epoxy G6720 E6250 alkanolamine B2408 paralene chloromethylaromatic T2902 vinyl V4800
  • 56. 56 Thermosets (contd) Polymer Silane Class Recommended Silanes phenolic amine A0700 A0750 T2910 chloroalkyl C3300 epoxy G6720 E6250 mercapto M8450 M8500 photoresist, negative silazane H7300 D6208 vinyl D6208 V4800 V4900 aromatic P0320 photoresist, positive silazane H7300 aromatic P0320 phosphine D6110 polyester amine A0700 A0750 T2910 methacrylate M8550 styryl S1590 vinyl V4917 V4800 V4910 urethane amine A0700 A0750 T2910 alkanolamine B2408 epoxy G6710 G6720 E6250 isocyanate I7840
  • 57. 57 Thermoplastics (contd) Polymer Silane Class Recommended Silanes cellulosics amine A0700 A0750 T2910 isocyanate I7840 phosphate D4520 polyacetal thiouronium T2921 quaternary T2909.7 polyamide (nylon) amine A0700 A0750 T2910 A0742 PS076 ureido T2507 protein aldehyde PSX1050 PSX1055 polyamide-imide chloromethylaromatic T2902 amine A0700 A0750 A0800 polybutylene terephthalate amine A0698 A0750 isocyanate I7840 polycarbonate amine A0700 A0750 T2910
  • 58. 58 Thermoplastics (contd) Polymer Silane Class Recommended Silanes polyetherketone amine A0690 A0750 A0800 (ethylene-vinyl, ureido T2507 acetate copolymer) polyethylene amine A0700 A0742 A0750 vinyl V4910 V4917 vinyl-peroxy V4950 styryl S1590 polyphenylene oxide amine A0700 A0750 T2910 aromatic P0320 polyphenylene sulfide amine A0698 A0700 A0750 T2910 mercapto M8450 M8500 B2494 chloromethyl- T2902 aromatic
  • 59. 59 Thermoplastics (contd) Polymer Silane Class Recommended Silanes polypropylene vinyl-peroxy V4950 aromatic P0320 P0330 styryl S1590 polystyrene aromatic P0320 P0330 epoxy G6720 E6250 vinyl V4910 V4917 polysulfone amine A0700 A0750 T2910 polyvinyl butyral amine A0700 A0742 A0750 polyvinyl chloride amine A0700 A0750 T2910 alkanolamine B2408
  • 60. 60 Sealants Polymer Silane Class Recommended Silanes acrylic acrylic A0380 M8550 styryl S1590 epoxy G6710 G6720 E6250 polysulfides mercapto B2494 M8500 M8450 amine A0699 A0700 A0742 A0750 T2910
  • 61. 61 Rubbers Polymer Silane Class Recommended Silanes butyl epoxide G6710 G6720 E6250 neoprene mercapto M8450 M8500 PS078.5 isoprene mercapto M8450 M8500 PS078.5 fluorocarbon amine A0698 styryl S1590 epichlorohydrin amine A0699 A0700 A0742 A0750 mercapto M8450 M8500 silicone amine(CONDENSATION CURE)A0700 A0750 A0728 allyl (ADDITION CURE) A0567 vinyl (ADDITION CURE) V5050
  • 62. 62 Water Soluble and Hydrophilic Polymers Polymer Silane Class Recommended Silanes cellulosic epoxy G6710 G6720 phosphate D4520 isocyanate I7840 heparin amine A0800 PS076 epoxy G6710 G6720 isocyanate I7840 polyethylene oxide isocyanate I7840 polyhydroxyethylmethacrylate epoxy G6710 G6720 isocyanate I7840 phosphate D4520 polysaccharide epoxy G6710 G6720 phosphate D4520 isocyanate I7840 polyvinyl alcohol epoxy G6710 G6720 isocyanate I7840 phosphate D4520
  • 63. 63 Water Soluble and Hydrophilic Polymers(contd) Polymer Silane Class Recommended Silanes siliceous all listed in Thermosets A0700 aluminum, zirconiun, tin, all listed in Thermosets, S1590 M8540 T2909.7 titaniun metals epoxies, acrylates and quats perferred copper, iron polyamine T2910 PS076 A0728 phosphine D6110 vinyl V5050 gold, precious metals phosphine D6110 mercapto B2494 M8500 silicon vinyl D6208 V4800 V5050
  • 64. 64 Figures 26, 27, and 28 describe the common protocols for depositing silane coupling agents to glass and other active substrates. The method used must be decided by the processor. For practical reasons many industrial formulators prefer to add the silane directly to the resin. Usually 0.2 to 0.5 wt % is adequate. Glass processors and academic researchers generally prefer treating the surface to insure uniform coverage. For these solution protocols, washing off excess silane after treatment is strongly recommended, in order to prevent irregular depositions from concentration of unreacted silane in localized areas as solvent evaporates. Spotting or white haze is a common indicator of undesired crosslinking of unreacted silanes on a surface.
  • 65. 65 Figure 26 Applying a Silane Coupling Agent Deposition from aqueous alcoholDeposition from aqueous alcohol Deposition from aqueous solutionsDeposition from aqueous solutions Bulk deposition onto powdersBulk deposition onto powders Integral blend methodsIntegral blend methods Deposition as a primerDeposition as a primer
  • 66. 66 Figure 27 Protocols for Surface Modification Deposition from aqueous alcohol solutions is the most facile method for preparing silylated surfaces. A 95% ethanol-5% water solution is adjusted to pH 4.5-5.5 with acetic acid. Silane is added with stirring to yield a 2% final concentration. Five minutes should be allowed for hydrolysis and silanol formation. Large objects, e.g. glass plates, are dipped into the solution, agitated gently, and removed after 1-2 minutes. They are rinsed free of excess materials by dipping briefly in ethanol. Particles, e.g. fillers and supports, are silylated by stirring them in solution for 2-3 minutes and then decanting the solution. The particles are usually rinsed twice briefly with ethanol. Cure of the silane layer is for 5-10 minutes at 110°C or for 24 hours at room temperature (<60% relative humidity). For aminofunctional silanes such as A0700 and A0750 this procedure is modified by omitting the additional acetic acid. The procedure is not acceptable for chlorosilanes as bulk polymerization with a violent reaction will occur. Silane concentration of 2% is a starting point. It usually results in deposition of trialkoxysilanes in 3-8 molecular layers. Monoalkoxysilanes are always deposited in monolayers or incomplete monolayers. Caution must be exercised if oven curing. Exhausted, explosion-proof ovens should always be used.
  • 67. 67 Figure 27 Protocols for Surface Modification continued Deposition from aqueous solutions is employed for most commercial fiberglass systems. The alkoxysilane is dissolved at 0.5-2.0% concentration in water. For less soluble silanes, 0.1% of a non-ionic surfactant is added prior to the silane and an emulsion rather than a solution is prepared. If the silane does not contain an amine group the solution is adjusted to pH 5.5 with acetic acid. The solution is either sprayed onto the substrate or employed as a dip bath. Cure is at 110-120° C for 20-30 minutes. Stability of aqueous silane solutions varies from hours for the simple alkyl silane to weeks for the aminosilanes. Poor solubility parameters limit the use of long chain alkyl and aromatic silanes by this method. Distilled water is not necessary, but water containing fluoride ions must be avoided.
  • 68. 68 Figure 27 Protocols for Surface Modification continued Bulk deposition onto powders, e.g. filler treatment, is usually accomplished by a spray-on method. It assumes that the total amount of silane necessary is known and that sufficient adsorbed moisture is present on the filler to cause hydrolysis of the silane. The silane is prepared as a 25% solution in alcohol. The powder is placed in a high intensity solid mixer, e.g. a twin cone mixer with intensifier. The solution is pumped into the agitated powder as a fine spray. In general this operation is completed within 20 minutes. Dynamic drying methods are most effective. If the filler is dried in trays, care must be taken to avoid wicking or skinning of the top layer of treated material by adjusting heat and air flow.
  • 69. 69 Figure 27 Protocols for Surface Modification continued Integral blend methods are used in composite formulations. In this method the silane is used as a simple additive. Composites can be prepared by the addition of alkoxysilanes or silazanes to dry-blends of polymer and filler prior to compounding. Generally 0.2 to 1.0 weight percent of silane (of the total mix) is dispersed by spraying the silane in an alcohol carrier onto a preblend. The addition of the silane to non-dispersed filler is not desirable in this technique since it can lead to agglomeration. The mix is dry-blended briefly and then melt compounded. Vacuum devolatization of byproducts of silane reaction during melt compounding is necessary to achieve optimum properties. Properties are sometimes enhanced by adding 0.5-1.0% of tetrabutyl titanate or benzyldimethylamine to the silane prior to dispersal. Aminofunctional silanes are available in concentrate form for dry-blending with nylons and polyesters. Concentrates eliminate any need for solvent dispersion and devolatization and reduce variability due to relative humidity and shelf-aging. Deposition as a primer is employed where a bulk phase is required as a transition between a substrate and a final coating. The silane is dissolved at 50% concentration in alcohol. One to three molar equivalents of water are added. The mixture is allowed to equilibrate for 15-20 minutes and then diluted to 10% concentration with a higher boiling polar solvent. Materials to be coated with the primer are dipped or sprayed and then cured at 110-120°C for 30-45 minutes.
  • 70. 70 Figure 28 Chlorosilanes and Silazanes Deposition Protocols Chlorosilanes such as V4900 may be deposited from alcohol solution. Anhydrous alcohols, particularly ethanol or isopropanol, are preferred. The chlorosilane is added to the alcohol to yield a 2-5% solution. The chlorosilane reacts with the alcohol producing an alkoxysilane and HCI. Progression of the reaction is observed by the halt of HCI evolution. Mild warming of the solution (30-40°C) promotes completion of the reaction. Part of the HCI reacts with the alcohol to produce small quantities of alkyl halide and water. The water causes formation of silanols from alkoxy silanes. The silanols condense with those on the substrate. Treated substrates are cured for 5-10 minutes at 110°C or allowed to stand 24 hours at room temperature. Chlorosilanes and silylamines may also be employed to treat substrates under aprotic conditions. Toluene, tetrahydrofuran or hydrocarbon solutions are prepared containing 5% silane. The mixture is refluxed for 12-24 hours with the substrate to be treated. It is washed with the solvent. The solvent is then removed by air or explosion- proof oven drying. No further cure is necessary. This reaction involves a direct nucleophilic displacement of the silane chlorines by the surface silanol. If monolayer deposition is desired, substrates should be predried at 150°C for 4 hours. Bulk deposition results if adsorbed water is present on the substrate. This method is cumbersome for large scale preparations and rigorous controls must be established to ensure reproducible results. More reproducible coverage is obtained with monochlorosilanes.
  • 71. 71 Common terms encountered in determining effectiveness of a silane deposition on a surface are wetting surface and contact angle. Common silanes for which wetting surface values are available are listed in Figure 28a. Many other wetting surface values are available in the UCT silanes catalog. The wetting surface is of utility in calculating the theoretical amount of silane necessary for deposition on a powdered filler (see Figure 30). A representative contact angle measurement is shown in Figure 29. High contact angles result from hydrophobic silane depositions and low angles from hydrophilic depositions. Qualitatively, a scientist can quickly determine if a silane deposition has been successful by placing a drop of water on a coated and uncoated slide side by side. Visual or microscopic examination should show a contact angle difference. Other qualitative wet methods are possible to determine presence of active silane on a surface. They include: 1) For substrates functionalized with vinyl or mercapto groups, putting down drop of bromine water (color fades) or aqueous potassium permanganate (surface turns brown). 2) For those substrates coated with amino silanes, treatment with Ninhydrin reagent (turns blue). 3) For aldehyde coated surfaces, treatment with Tollins reagent (forms silver mirror) or Fuchsin Aldehyde reagent (turns purple violet).
  • 72. 72 Silane Specific wetting surface, m2 /g Vinyltrichlorosilane 480 Vinyltriethoxysilane 410 Vinyltris(methoxyethoxy)silane 280 Methacryloxypropyltrimethoxysilane 315 Glycidoxypropyltrimethoxysilane 330 Aminopropyltriethoxysilane 355 Trichlorosilane 240 The specific wetting surface of a silane is determined from the minimum amount of silane required to provide a uniform surface. γLV Solid Surface Vapor γSV γSL Figure 28a Silane wetting surfaces Figure 29 Contact angle Liquid O
  • 73. 73 Figure 30 CALCULATIONS Calculation of necessary silane to obtain minimum uniform multilayer coverage can be obtained knowing the values of the wetting surface of silane (ws) and the surface area of filler: E-Glass 0.1-0.12 Silica, ground 1-2 Kaolin 7 Clay 7 Talc 7 Si, diatomaceous 1-3.5 Calcium silicate 2.6 Silica, fumed 150-250 amt. of silane (g) = wetting surface (ws) amount of filler x surface area of filler Relative surface area of common fillers m2 /g
  • 74. 74 Silane coupling agents are extensively used in industry to enhance the performance of filler additives such as fiberglass or silica with industrial resin systems. Most fillers with the exceptions of graphite or noble metals have active sites, allowing the silanetriols to bond with the filler (see Figure 6). The silane additive is usually mixed in 0.2 to 0.5 wt % with the filled formulation in order to achieve optimal performance. Tables 4 through 13 show dramatic improvements in polymer physical properties for both initial and wet aged composite formulations on addition of United Chemical Technologies silane coupling agents. The mechanism of the filler/polymer interaction is similar to that presented earlier for flat surfaces. The presence of water in the filler is beneficial in order to allow hydrolysis of the silane to active silanols (see figure 7).
  • 75. 75 Figure 31 Typical performance of silane in glass fiber reinforced thermoset composites 20 40 60 80 20 40 60 80 EPOXY DRY WET POLYESTER DRY WET BUTADIENE STYRENE (BUTON) DRY WET STYRENE D.V.S. (CAST) DRY WET HEAT-CLEANED GLASS WITH COUPLING AGENT FLEX STRENGTH (PSI X 10 )-3
  • 76. 76 Table 4 Fiberglass-Reinforced Polyester Laminates Fiberglass Finish Flexural Strength, psi Dry Wet None 58,900 42,700 0.2% M8550 78,800 78,000 0.2% S1590 89,000 78,300
  • 77. 77 Table 5 Fiberglass-Reinforced Polyester Pultrusion Rods Flexural Strength, psi Average Size Pickup wt. % Wet 104,000 49,600 118,000 77,000 124,000 84,400 Dry Silane Ingredient in Size 1.4 1.4 1.4 None M8550 S1590
  • 78. 78 Table 6 Fiberglass-Reinforced Epoxy Laminates Flexural Strength, psiFiberglass Finish Wet 88,000 65,000 94,400 85,400 Dry NONE 0.2% G6720 Compressive Strength, psi Wet 55,000 23,600 62,000 61,000 Dry
  • 79. 79 Table 7 Fiberglass-Reinforced Phenolic Laminate Flexural Strength, psi Wet 64,600 43,200 89,200 77,800 Dry Silane Percent 1.4 None
  • 80. 80 Table 8 Novacite - Reinforced Nylon 6/6 Strength Properties Untreated Unfilled Nylon Flexural Strength, psi Dry Wet 35% (w/w) Norvacite Reinforcement 16,000 10,000 6.60 2.67 8,700 6,300 21,100 31,900 6.39 3.07 12,200 9,800 21,400 NA 6.25 NA 11,900 NA 16,100 10,400 3.87 1.67 11,500 9,200 Flexural Modulus, 10 psi Dry Wet Tensile Strength, psi Dry Wet 0.5% A0700 0.5% C3300
  • 81. 81 Table 9 Mica - Reinforced Polypropylene Strength Properties Untreated Unfilled Resin Flexural Strength, psi 40% (w/w) Glass Bead Reinforcement 5,420 7.77 6,640 10.8 5,600 2.55Flexural Modulus, 10 psi 0.5% S1590
  • 82. 82 Table 10 Vinyl Ester Compound Containing Glass Bubbles and Silane Additives Flexural Strength, psiPaste Viscosity cps Wet 7,280 5,990 10,230 8,700 10,880 8,910 Dry Silane Additive 25,000 25,000 29,000 None M8550 S1590
  • 83. 83 Table 11 Mica - Reinforced Nylon 6 Strength Properties Untreated Unfilled Nylon Flexural Strength, psi Dry Wet 35% (w/w) Mica Reinforcement 17,900 10,300 14.1 5.34 10,700 6,900 18,400 12,600 14.3 7.35 11,000 8,500 18,100 10,400 14.0 6.75 10,400 8,200 14,500 7,100 3.20 1.24 9,400 7,000 Flexural Modulus, 10 psi Dry Wet Tensile Strength, psi Dry Wet 0.5% A0700 0.5% C3300
  • 84. 84 Table 12 Glass Bead - Reinforced PBT Strength Properties Untreated Unfilled Resin Flexural Strength, psi Dry Wet 35% (w/w) Glass Bead Reinforcement 10,800 10,100 5.83 4.04 5,600 4,800 14,900 14,400 6.07 5.38 8,000 7,900 12,900 13,000 3.14 3.00 7,300 7,300 Flexural Modulus, 10 psi Dry Wet Tensile Strength, psi Dry Wet 0.25% G6720
  • 85. 85 Table 13 Polyester Compound Containing Silanes-Treated Silicate Microspheres Flexural Strength, psiPaste Viscosity cps Wet 7,570 5,940 7,920 7,690 Dry 0.75% Silane Treatment 8,000 6,750 None S1590
  • 86. 86 In summary, this article has attempted to show the extensive utility of silane coupling agents in promoting the adhesion of polymer substrates, including bio polymers, to commercial substrates. United Chemical Technologies is a major manufacturer of high quality organosilanes for these applications. For further review, the reader may refer to the excellent text by Plueddemann (Ref 4).
  • 87. 87 References 1) B. Arkles “Tailoring Surfaces with Silanes”, Chemtech 7, 766, (1977). 2) B. Arkles, J.R. Steinmetz, J Zazyczny and P. Mehta “Factors Contributing to the Stability of Alkoxysilanes in Aqueous Solution”, Silicon Compounds Registry and Review, 5th Edition (1991). Article available from United Chemical Technologies. 3) C. Bruning, Poster presented at the Biosurface Conference, New Orleans, 1994. Article available from United Chemical Technologies. 4) E.P. Plueddemann, “Silane Coupling Agents” Plenum N.Y., second edition, 1991.