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www.ijraset.com Volume 2 Issue XI, November 2014
ISSN: 2321-9653
International Journal for Research in Applied Science & Engineering
Technology (IJRASET)
©IJRASET 2014: All Rights are Reserved 457
Review Paper of Design and Analysis of Two
Wheeler Vehicles Rear Shock Absorber
Marnish Modi 1
, Krishna Dave2,
Dipen Modi3
1,2
(M.E Research Scholar, SAL College of Engineering, India)
3
(Mechanical Department SAL College of Engineering, India)
Abstract: The Hydraulic rectifier can works as a Energy Generator and Shock absorber by converting bi directional shocks
into unidirectional rotation with help of 4 check valve. Passive Damper can be converted into active damper with help of
electromagnetic Damper (EM) which can also generate Energy and fulfill purpose of hybrid shock absorber. Regenerative
Electromagnetic shock absorber recover dissipated energy. Coil assembly moves relate to magnetic assembly which produces
Energy. Magneto Rehodological fluid (MR) which changes braking force by electronic control.MR fluid can operate directly
from low voltage power Supplies. It can vary damping co efficient and give good performance for large range of vibration
frequency
Keywords - Electromagnetic shock absorber, Hydraulic Rectifier, Hybrid Damper, Magneto Rehodological Fluid.
I. INTRODUCTION
Shock Absorber is composing of mainly two parts spring and damper. Spring are helical compression spring made of Spring
Steel which absorb the shock and Damper is Damp the vibration of spring. Damping Force produced by converting kinetic
energy of shock into heat energy. Currently all shock absorber working in two wheeler automobile are Passive, it absorb the
shock very less and directly transmit it to rider. It’s very jerky drive on Bad condition road where pot holes and surface finish
broken .outcome of it uncomfortable ride. Following Researcher developed certain active and semi active shock absorber
concept which capacity of damp the vibration is higher comparatively passive suspension.
II. HYDRAULIC RECTIFIER
Chaun li et .alShock absorber absorb the shock and damp the vibration. With the help of fluid friction it is capable of yielding
great damping force. It converts kinetic energy of shock in to heat energy and dissipated it into enviornment .Liner DC
Generator, Electro magnetic induction is used for harvesting energy. Rack –pinion amplify the vibration response of damper
.Hydraulic rectifier consist of four check valves which convert vibration of shocks into rotation of electromagnetic generator
Figure 1. Prototype Device
In Future this prototype will directly used for real world application. Further research required to reducing cost, size, Weight by
compact design and optimization of the Shock absorber .[1]
III. ELECTROMAGNETIC SYSTEM
T.V.Hanumantha Rao et .al hybrid damper is a combination of hydraulic damper and Electromagnetic damper .electromagnetic
liner actuator have fix stator that windings into metal cylinder and movable slider which utilize permanent magnet that screwed
to aluminum rod .viscous damping force produced by relative motion of stator and slider which induce electro motive force
(emf) in coil cause opposing force
www.ijraset.com Volume 2 Issue XI, November 2014
ISSN: 2321-9653
International Journal for Research in Applied Science & Engineering
Technology (IJRASET)
©IJRASET 2014: All Rights are Reserved
458
Figure 2 . Block Diagram Electromagnetic suspension
Figure 3. 3 DOF quarter –car Model
Passenger comfort ensured by reducing acceleration of mass
IV. VOLTAGE GENERATION AND DAMPING FORCE
A Gupta et. Al
Voltage generation
V = nhvBi.. …(1)
n= no of turns/mm.
v= velocity
h= height of poll ring
Bi= Magnetic Flux.
Damping force
F = ILBi …(2)
I = Current Amp
L = Length of straight wire.[3]
V. MAGNETO RHEOLOGICAL FLUID (MR )
Andrzej Milecki et .al MR Damper can operate with low voltage power supplies and it respond within few mille second .MR
fluid change their property by changing Electric field .Pressure Difference in piston chamber and piston crossection area are
important parameter for shock absorber
Figure 4. Orifice Cross Section Area Change During Movment
www.ijraset.com Volume 2 Issue XI, November 2014
ISSN: 2321-9653
International Journal for Research in Applied Science & Engineering
Technology (IJRASET)
©IJRASET 2014: All Rights are Reserved
459
Braking Force is decrease with proportional to square of piston velocity. By adjusting braking force can change element
velocity .throttle orifice cross section area change according to piston position .As piston orifice closed one after another and
increase the braking force. MR fluid is suspension of Ferromagnetic particle in carrier synthetic oil. It reduce wear , change
viscosity and increase lubricity . In the presence of magnetic field iron practical form liner chain parallel to field, at that point it
change viscosity and become viscous elastic solid . its ability to damp up to 12 Hz frequency
Figure 5. Design of MR Shock Absorber
MR shock absorber is the sum of three forces. [4]
VI. DEVELOPMENT OF MR DAMPER
S K Mangal et al . Mathematical design on Mat lab, Virtual analysis on Ansys (FEA) and its experimental analysis on Electro
dynamic vibration shaker s comparative analysis can predict the damp force of MR Damper. Variable Flux intensity can varies
density of alignment. Damping force depends upon induced magnetic field. Its piston and cylinder are made of EN!A Low
carbon steel .Magnetic flux can found out with help of Reluctance and Permeability Finding For each and every section as
shown in Figure
Magnetic Force F= Rф=NI …( 3)
N= no of magnetic coil turn
I = Input current Passed through coil
Ф= Magnetic Flux =BA ….(4)
B= Megnetic Flux Density
A= Cross Section Area
Magnetic Reluctance R = L/µA … (5)
L = length of Component
µ= Magnetic Permeablity
Fig 6 Schematic Representation of MR Damper
www.ijraset.com Volume 2 Issue XI, November 2014
ISSN: 2321-9653
International Journal for Research in Applied Science & Engineering
Technology (IJRASET)
©IJRASET 2014: All Rights are Reserved
460
Variable damping is produced by varying current in MR damper .mat lab developed Equation (4 & 8 )
Yield Stress
Γ= (6.9*102
)+(4*104
)B- (1*105
)B2
+(9.1*104)
B3 ……(6 )
Figure 7. Typical Magnetic loop of The MR Damper
FΓD=FΓ+Fή+Ff.. … (7)
Where
FΓD=Total damping Force
FΓ = Force Component Due to induced Yield stress
Fή= Viscous Force Of Component
Ff.. =Frictional force Component
By increasing Magnetic field increase damping force. [5]
VII. CONCLUSION
Hydraulic rectifier absorbs shocks and energy generated simultaneously. Four check valve Transform Bi directional shocks into
unidirectional rotation .Mechanical coupling Minimize the acceleration of upper sprung mass .Hydraulic and electromagnetic
Damper is the best combination modeled to hybrid damper. control force obtain by tuning damping co efficient of shock
absorber .MR fluid set and control braking parameter at low power and high dynamic range .damping force increase with
increasing magnetic field strength .high damping coefficient achieved because in presence of magnetic field MR fluid a line in
rigid chain like structure in the direction of magnetic field .
REFERENCES
[1] RongrongZhu, MingLiang ,n, ShuaiYang Integration of shock absorption and energy harvesting using a hydraulicrectifier Journal
ofSoundandVibration333(2014)3904–3916.
[2]T. V. Hanumantha Rao ,M. S. S. Srinivasa Rao , B. V. Apparao, K. Satyanarayana,, A Study on Design and Analysis of Hybrid Vibration Damper with
Energy Harvesting and Optimal Damping Effect, J. Inst. Eng. India Ser. C (April–June 2014) 95(2):97–102
[3] A. Gupta Æ J. A. Jendrzejczyk Æ T. M. Mulcahy, Design of electromagnetic shock absorbers, Int J Mech Mater Des (2006) 3:285–291
[4] Andrzej Milecki _, Miko"aj Hauke, Application of magnetorheological fluid in industrial shock absorbers, Mechanical Systems and Signal
Processing 28 (2012) 528–541
[5] S K Mangal, Ashwin Kumar, K D Chattopadhyay,Development of MR Damper Modeling and Its Experimental validation ,The IUP Journal Of Mechanical
Engineering , Vol VII, NO 3 ,2014.

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  • 1. www.ijraset.com Volume 2 Issue XI, November 2014 ISSN: 2321-9653 International Journal for Research in Applied Science & Engineering Technology (IJRASET) ©IJRASET 2014: All Rights are Reserved 457 Review Paper of Design and Analysis of Two Wheeler Vehicles Rear Shock Absorber Marnish Modi 1 , Krishna Dave2, Dipen Modi3 1,2 (M.E Research Scholar, SAL College of Engineering, India) 3 (Mechanical Department SAL College of Engineering, India) Abstract: The Hydraulic rectifier can works as a Energy Generator and Shock absorber by converting bi directional shocks into unidirectional rotation with help of 4 check valve. Passive Damper can be converted into active damper with help of electromagnetic Damper (EM) which can also generate Energy and fulfill purpose of hybrid shock absorber. Regenerative Electromagnetic shock absorber recover dissipated energy. Coil assembly moves relate to magnetic assembly which produces Energy. Magneto Rehodological fluid (MR) which changes braking force by electronic control.MR fluid can operate directly from low voltage power Supplies. It can vary damping co efficient and give good performance for large range of vibration frequency Keywords - Electromagnetic shock absorber, Hydraulic Rectifier, Hybrid Damper, Magneto Rehodological Fluid. I. INTRODUCTION Shock Absorber is composing of mainly two parts spring and damper. Spring are helical compression spring made of Spring Steel which absorb the shock and Damper is Damp the vibration of spring. Damping Force produced by converting kinetic energy of shock into heat energy. Currently all shock absorber working in two wheeler automobile are Passive, it absorb the shock very less and directly transmit it to rider. It’s very jerky drive on Bad condition road where pot holes and surface finish broken .outcome of it uncomfortable ride. Following Researcher developed certain active and semi active shock absorber concept which capacity of damp the vibration is higher comparatively passive suspension. II. HYDRAULIC RECTIFIER Chaun li et .alShock absorber absorb the shock and damp the vibration. With the help of fluid friction it is capable of yielding great damping force. It converts kinetic energy of shock in to heat energy and dissipated it into enviornment .Liner DC Generator, Electro magnetic induction is used for harvesting energy. Rack –pinion amplify the vibration response of damper .Hydraulic rectifier consist of four check valves which convert vibration of shocks into rotation of electromagnetic generator Figure 1. Prototype Device In Future this prototype will directly used for real world application. Further research required to reducing cost, size, Weight by compact design and optimization of the Shock absorber .[1] III. ELECTROMAGNETIC SYSTEM T.V.Hanumantha Rao et .al hybrid damper is a combination of hydraulic damper and Electromagnetic damper .electromagnetic liner actuator have fix stator that windings into metal cylinder and movable slider which utilize permanent magnet that screwed to aluminum rod .viscous damping force produced by relative motion of stator and slider which induce electro motive force (emf) in coil cause opposing force
  • 2. www.ijraset.com Volume 2 Issue XI, November 2014 ISSN: 2321-9653 International Journal for Research in Applied Science & Engineering Technology (IJRASET) ©IJRASET 2014: All Rights are Reserved 458 Figure 2 . Block Diagram Electromagnetic suspension Figure 3. 3 DOF quarter –car Model Passenger comfort ensured by reducing acceleration of mass IV. VOLTAGE GENERATION AND DAMPING FORCE A Gupta et. Al Voltage generation V = nhvBi.. …(1) n= no of turns/mm. v= velocity h= height of poll ring Bi= Magnetic Flux. Damping force F = ILBi …(2) I = Current Amp L = Length of straight wire.[3] V. MAGNETO RHEOLOGICAL FLUID (MR ) Andrzej Milecki et .al MR Damper can operate with low voltage power supplies and it respond within few mille second .MR fluid change their property by changing Electric field .Pressure Difference in piston chamber and piston crossection area are important parameter for shock absorber Figure 4. Orifice Cross Section Area Change During Movment
  • 3. www.ijraset.com Volume 2 Issue XI, November 2014 ISSN: 2321-9653 International Journal for Research in Applied Science & Engineering Technology (IJRASET) ©IJRASET 2014: All Rights are Reserved 459 Braking Force is decrease with proportional to square of piston velocity. By adjusting braking force can change element velocity .throttle orifice cross section area change according to piston position .As piston orifice closed one after another and increase the braking force. MR fluid is suspension of Ferromagnetic particle in carrier synthetic oil. It reduce wear , change viscosity and increase lubricity . In the presence of magnetic field iron practical form liner chain parallel to field, at that point it change viscosity and become viscous elastic solid . its ability to damp up to 12 Hz frequency Figure 5. Design of MR Shock Absorber MR shock absorber is the sum of three forces. [4] VI. DEVELOPMENT OF MR DAMPER S K Mangal et al . Mathematical design on Mat lab, Virtual analysis on Ansys (FEA) and its experimental analysis on Electro dynamic vibration shaker s comparative analysis can predict the damp force of MR Damper. Variable Flux intensity can varies density of alignment. Damping force depends upon induced magnetic field. Its piston and cylinder are made of EN!A Low carbon steel .Magnetic flux can found out with help of Reluctance and Permeability Finding For each and every section as shown in Figure Magnetic Force F= Rф=NI …( 3) N= no of magnetic coil turn I = Input current Passed through coil Ф= Magnetic Flux =BA ….(4) B= Megnetic Flux Density A= Cross Section Area Magnetic Reluctance R = L/µA … (5) L = length of Component µ= Magnetic Permeablity Fig 6 Schematic Representation of MR Damper
  • 4. www.ijraset.com Volume 2 Issue XI, November 2014 ISSN: 2321-9653 International Journal for Research in Applied Science & Engineering Technology (IJRASET) ©IJRASET 2014: All Rights are Reserved 460 Variable damping is produced by varying current in MR damper .mat lab developed Equation (4 & 8 ) Yield Stress Γ= (6.9*102 )+(4*104 )B- (1*105 )B2 +(9.1*104) B3 ……(6 ) Figure 7. Typical Magnetic loop of The MR Damper FΓD=FΓ+Fή+Ff.. … (7) Where FΓD=Total damping Force FΓ = Force Component Due to induced Yield stress Fή= Viscous Force Of Component Ff.. =Frictional force Component By increasing Magnetic field increase damping force. [5] VII. CONCLUSION Hydraulic rectifier absorbs shocks and energy generated simultaneously. Four check valve Transform Bi directional shocks into unidirectional rotation .Mechanical coupling Minimize the acceleration of upper sprung mass .Hydraulic and electromagnetic Damper is the best combination modeled to hybrid damper. control force obtain by tuning damping co efficient of shock absorber .MR fluid set and control braking parameter at low power and high dynamic range .damping force increase with increasing magnetic field strength .high damping coefficient achieved because in presence of magnetic field MR fluid a line in rigid chain like structure in the direction of magnetic field . REFERENCES [1] RongrongZhu, MingLiang ,n, ShuaiYang Integration of shock absorption and energy harvesting using a hydraulicrectifier Journal ofSoundandVibration333(2014)3904–3916. [2]T. V. Hanumantha Rao ,M. S. S. Srinivasa Rao , B. V. Apparao, K. Satyanarayana,, A Study on Design and Analysis of Hybrid Vibration Damper with Energy Harvesting and Optimal Damping Effect, J. Inst. Eng. India Ser. C (April–June 2014) 95(2):97–102 [3] A. Gupta Æ J. A. Jendrzejczyk Æ T. M. Mulcahy, Design of electromagnetic shock absorbers, Int J Mech Mater Des (2006) 3:285–291 [4] Andrzej Milecki _, Miko"aj Hauke, Application of magnetorheological fluid in industrial shock absorbers, Mechanical Systems and Signal Processing 28 (2012) 528–541 [5] S K Mangal, Ashwin Kumar, K D Chattopadhyay,Development of MR Damper Modeling and Its Experimental validation ,The IUP Journal Of Mechanical Engineering , Vol VII, NO 3 ,2014.