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NATIONAL INSTITUTE OFNATIONAL INSTITUTE OF
TECHNICAL TEACHERSTECHNICAL TEACHERS
TRAINING AND RESEARCHTRAINING AND RESEARCH
CHANDIGARHCHANDIGARH
103/22/15
Vehicle ownership is still growing worldwide
By 2020
– 15% vehicle ownership
– 1.1 billion vehicles
– Circle the earth 125 times
03/22/15
3
CONVENTIONALCONVENTIONAL
AUTOMOBILEAUTOMOBILE
03/22/15
4
MODERNMODERN
AUTOMOBILEAUTOMOBILE
03/22/15
5
SIMPLIFIEDSIMPLIFIED
TEACHINGTEACHING
CONCEPT OF DIESEL AND PETROL ENGINE
03/22/15
6
SIMPLIFIEDSIMPLIFIED
TEACHINGTEACHING
03/22/15
7
SIMPLIFIEDSIMPLIFIED
TEACHINGTEACHING
LOADING ON ENGINE
Purpose of an engine
Converts the heat of burning fuel into
useful energy
Internal Combustion
Engines
The basic requirements of an engine
are to provide:
• High power output
• High thermal efficiency and low
specific fuel consumption
• Smooth engine operation
• Reduced exhaust pollutants.
2 NITTTR Chandigarh
11
12
• Volumetric efficiency (ηv) = (mass of air actually drawn into
cylinder) / (mass of air that ideally could be drawn into cylinder)
where ρair is at ambient = Pambient/RTambient and R - 287 J/kgK for air
• Volumetric efficiency indicates how well the engine “breathes” -
what lowers ηv below 100%?
– Pressure drops in intake system (e.g. throttling) & intake
valves
– Temperature rise due to heating of air
– Volume occupied by fuel
– Non-ideal valve timing
– “Choking” (air flow reaching speed of sound) in part of intake
system having smallest area
Volumetric Efficiency
nNVdair
v
/
(measured)mair
ρ
η

≡
• The final parameter to be defined is the
volumetric efficiency of the engine; the
ratio of actual air flow to that of a perfect
engine is
• In general, it is quite easy to provide an
engine with extra fuel; therefore, the
power output of an engine will be limited
by the amount of air that is admitted to an
engine.
15
16
Indicated Mean Effective Pressure (Pim):
p-V diagram for an ideal four-stroke cycle
engine
Turbochargers &
Superchargers
• Superchargers:
mechanically driven from
engine crankshaft
• Turbochargers:
driven by waste exhaust
gases increased air mass
improves the engine's
thermal efficiency (fuel
economy) and emissions
performance,
2 NITTTR Chandigarh
21
• Engine performance is specified in both in
terms of power and engine torque - which is
more important?
–Wheel torque = engine torque x gear ratio
tells you whether you can climb the hill
Power and Torque
Engine Torque and Power
Torque is measured using a dynamometer.
Load cell
Force FStator
Rotor
b
N
The torque exerted by the engine is: T = F b with units: J
The power Wdot delivered by the engine turning at a speed N and
absorbed by the dynamometer is:
Wdot = ω T = (2π N) T w/units: (rad/rev)(rev/s)(J) = Watt
Note: ω is the shaft angular velocity with units: rad/s
23
–Power tells you how fast you can climb the hill
–Torque can be increased by transmission (e.g.
2:1 gear ratio ideally multiplies torque by 2)
Power can’t be increased by transmission; in
fact because of friction and other losses, power
will decrease in transmission
–Power tells how fast you can accelerate or how
fast you can climb a hill, but power to torque
ratio ~ N tells you what gear ratios you’ll need
to do the job
24
25
Mathematically different from
the British unit
1 Power PS = 0.986 Bhp
Pferde Stärke = Horse
Strength (German)
Power
(PS@rpm)
67@5500 65@6200
Torque
(Nm@rpm)
99@2800 84@3500
26
S No. duo Engine
RPM
Number of
Cycles
/Minute
Unit Air
Charge
gm/cycle
Total Air
Sucked/
Minute in
gms
1 500 250 2 500
2 1000 500 3 1500
3 1500 750 4 3000
4 2000 1000 5 5000
5 2500 1250 6 7500
6 3000 1500 5.5 8250
7 3500 1750 5 8750
8 4000 2000 4.5 9000
9 4500 2250 4 9000
10 5000 2500 3 7500
11 6000 3000 2 6000
27
28
Engine
Engine Type/Model 1.4L SOHC Petrol
Displacement cc 1405
Power (PS@rpm) 60PS @4500rpm
Torque (Nm@rpm) 105Nm @2500rpm
Valve Mechanism SOHC
Bore (mm) 75
Stroke (mm) 95
Compression Ratio 9:1
No of Cylinders (cylinder) 4
Cylinder Configuration Inline
Valves per Cylinder (valve) 2
Fuel Type Petrol
Fuel System Carburettor mechanical fuel pump
30
31
• Engine performance is specified in both in
terms of power and engine torque - which is
more important?
–Wheel torque = engine torque x gear ratio
tells you whether you can climb the hill
Power and Torque
32
–Power tells you how fast you can climb the hill
–Torque can be increased by transmission (e.g.
2:1 gear ratio ideally multiplies torque by 2)
Power can’t be increased by transmission; in
fact because of friction and other losses, power
will decrease in transmission
–Power tells how fast you can accelerate or how
fast you can climb a hill, but power to torque
ratio ~ N tells you what gear ratios you’ll need
to do the job
There is a maximum in the brake power
versus engine speed called the rated
brake power.
At higher speeds brake power decreases as
friction power becomes significant compared
to the indicated power
There is a maximum in the torque versus
speed called maximum brake torque (MBT).
Brake torque drops off:
• at lower speeds do to heat losses
• at higher speeds it becomes more difficult to
ingest a full charge of air.
Max brake torque
1 kW = 1.341 hp
Rated brake power
Power and Torque versus
Engine Speed
2 NITTTR Chandigarh
2 NITTTR Chandigarh
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torque , power, volumetric efficiency and their dependence on unit air charge has been discussed

  • 1. NATIONAL INSTITUTE OFNATIONAL INSTITUTE OF TECHNICAL TEACHERSTECHNICAL TEACHERS TRAINING AND RESEARCHTRAINING AND RESEARCH CHANDIGARHCHANDIGARH 103/22/15
  • 2. Vehicle ownership is still growing worldwide By 2020 – 15% vehicle ownership – 1.1 billion vehicles – Circle the earth 125 times
  • 8. Purpose of an engine Converts the heat of burning fuel into useful energy
  • 10. The basic requirements of an engine are to provide: • High power output • High thermal efficiency and low specific fuel consumption • Smooth engine operation • Reduced exhaust pollutants. 2 NITTTR Chandigarh
  • 11. 11
  • 12. 12 • Volumetric efficiency (ηv) = (mass of air actually drawn into cylinder) / (mass of air that ideally could be drawn into cylinder) where ρair is at ambient = Pambient/RTambient and R - 287 J/kgK for air • Volumetric efficiency indicates how well the engine “breathes” - what lowers ηv below 100%? – Pressure drops in intake system (e.g. throttling) & intake valves – Temperature rise due to heating of air – Volume occupied by fuel – Non-ideal valve timing – “Choking” (air flow reaching speed of sound) in part of intake system having smallest area Volumetric Efficiency nNVdair v / (measured)mair ρ η  ≡
  • 13. • The final parameter to be defined is the volumetric efficiency of the engine; the ratio of actual air flow to that of a perfect engine is • In general, it is quite easy to provide an engine with extra fuel; therefore, the power output of an engine will be limited by the amount of air that is admitted to an engine.
  • 14.
  • 15. 15
  • 16. 16 Indicated Mean Effective Pressure (Pim): p-V diagram for an ideal four-stroke cycle engine
  • 17.
  • 18. Turbochargers & Superchargers • Superchargers: mechanically driven from engine crankshaft • Turbochargers: driven by waste exhaust gases increased air mass improves the engine's thermal efficiency (fuel economy) and emissions performance,
  • 19.
  • 21. 21 • Engine performance is specified in both in terms of power and engine torque - which is more important? –Wheel torque = engine torque x gear ratio tells you whether you can climb the hill Power and Torque
  • 22. Engine Torque and Power Torque is measured using a dynamometer. Load cell Force FStator Rotor b N The torque exerted by the engine is: T = F b with units: J The power Wdot delivered by the engine turning at a speed N and absorbed by the dynamometer is: Wdot = ω T = (2π N) T w/units: (rad/rev)(rev/s)(J) = Watt Note: ω is the shaft angular velocity with units: rad/s
  • 23. 23 –Power tells you how fast you can climb the hill –Torque can be increased by transmission (e.g. 2:1 gear ratio ideally multiplies torque by 2) Power can’t be increased by transmission; in fact because of friction and other losses, power will decrease in transmission –Power tells how fast you can accelerate or how fast you can climb a hill, but power to torque ratio ~ N tells you what gear ratios you’ll need to do the job
  • 24. 24
  • 25. 25 Mathematically different from the British unit 1 Power PS = 0.986 Bhp Pferde Stärke = Horse Strength (German) Power (PS@rpm) 67@5500 65@6200 Torque (Nm@rpm) 99@2800 84@3500
  • 26. 26 S No. duo Engine RPM Number of Cycles /Minute Unit Air Charge gm/cycle Total Air Sucked/ Minute in gms 1 500 250 2 500 2 1000 500 3 1500 3 1500 750 4 3000 4 2000 1000 5 5000 5 2500 1250 6 7500 6 3000 1500 5.5 8250 7 3500 1750 5 8750 8 4000 2000 4.5 9000 9 4500 2250 4 9000 10 5000 2500 3 7500 11 6000 3000 2 6000
  • 27. 27
  • 28. 28 Engine Engine Type/Model 1.4L SOHC Petrol Displacement cc 1405 Power (PS@rpm) 60PS @4500rpm Torque (Nm@rpm) 105Nm @2500rpm Valve Mechanism SOHC Bore (mm) 75 Stroke (mm) 95 Compression Ratio 9:1 No of Cylinders (cylinder) 4 Cylinder Configuration Inline Valves per Cylinder (valve) 2 Fuel Type Petrol Fuel System Carburettor mechanical fuel pump
  • 29.
  • 30. 30
  • 31. 31 • Engine performance is specified in both in terms of power and engine torque - which is more important? –Wheel torque = engine torque x gear ratio tells you whether you can climb the hill Power and Torque
  • 32. 32 –Power tells you how fast you can climb the hill –Torque can be increased by transmission (e.g. 2:1 gear ratio ideally multiplies torque by 2) Power can’t be increased by transmission; in fact because of friction and other losses, power will decrease in transmission –Power tells how fast you can accelerate or how fast you can climb a hill, but power to torque ratio ~ N tells you what gear ratios you’ll need to do the job
  • 33. There is a maximum in the brake power versus engine speed called the rated brake power. At higher speeds brake power decreases as friction power becomes significant compared to the indicated power There is a maximum in the torque versus speed called maximum brake torque (MBT). Brake torque drops off: • at lower speeds do to heat losses • at higher speeds it becomes more difficult to ingest a full charge of air. Max brake torque 1 kW = 1.341 hp Rated brake power Power and Torque versus Engine Speed

Editor's Notes

  1. The main reason for growing demand for vehicles is the increase of the world population and the increase of vehicle ownership rate globally. By 2020 the automotive car park will reach 1.1 billion vehicles in spite of the fact that this number only reflects a 15% vehicle ownership rate, compared to today's already 50% ownership rate in the Western world. This car park represents enough vehicles to circle the world 125 times. Given our growing concerns about energy security and diversity, CO2 emissions, pollution, and environmental damage, our industry is developing technologies today to be able to extend the benefits of automobile ownership to growing numbers of people in the future while reducing the negative consequences. NEXT CHART Note: 2020: 7.5 billion heads worldwide including children 7.5 billion heads x 0.15 = 1.1 billion vehicles. vehicle ownership in western countries is 50% also counting all heads. This means roughly every adult has a vehicle of his own
  2. VGTC- low speeds, movable vanes expand for additional air boost High speeds, vanes retract to limit boost
  3. EGR cooler on 2.8L jeep liberty