More Related Content Similar to Solid works costing overview and details-10-13-2011a Similar to Solid works costing overview and details-10-13-2011a (20) Solid works costing overview and details-10-13-2011a1. Image courtesy of Nikkiso Cryo Inc. Ι © Dassault Systèmes Ι Confidential Information Ι
Re: 10-13-2011
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Craig Therrien | DS SolidWorks Corp
SolidWorks Costing: Overview
2. Topics
SolidWorks Tools and Your Company Objectives
SolidWorks Costing: Key Features
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SolidWorks Costing: Key Benefits
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SolidWorks “Tools”
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Your company objectives?
5. Company Objective:
Create new and innovative products
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6. Company Objective:
Increase reliability and quality
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Company Objective:
Managing data and processes
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8. Company Objective:
Reduce time to market by improved collaboration
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Corporate Objective:
Reduce environmental impact
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10. SolidWorks: a Toolset
Simulate
Publish
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Manage
Sustain
Design
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Reduce Cost
Corporate Objective:
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12. What is SolidWorks Costing?
Automatic manufacturing cost estimates
• ―Sheet Metal‖ and ―Machined Part‖ Costing
• Costs update with every part change
• Compare design cost
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• Customizable manufacturing templates
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13. SolidWorks Costing – Cost Impact
Key Feature: Instant estimates & compare change impact
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14. SolidWorks Costing - Reports
Key Feature: Quickly output reports
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15. SolidWorks Costing – Customizable Templates
Key Feature: Simulate internal and outsourced manufacturing facilities
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16. SolidWorks Costing – Assembly Roll-up
Key Feature: Display costs in BOM and Assembly Visualization
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Demonstration
18. SolidWorks Costing: Key Benefits
Key benefits for management, designers/engineers and manufacturers
• For Management and Executives:
• Hit cost targets and maintain healthy profit margins
• Break barriers between manufacturing and design
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• For Designers, Engineers and Engineering Managers:
• ―Design for Cost‖ upfront, eliminate need to ―Redesign for Cost‖ later
• Make design decisions based on cost of manufacturing a design
• Faster and more repeatable than quotes from external and internal manufacturing
• For Manufacturers:
• ―Instant quotes‖ - not just fast, instantaneous manufacturing quotes for customers
• Much faster than spreadsheets, counting features and other forms of manual quoting
• Much more repeatable and accurate than ―rule of thumb‖ estimates
• Accurate to manufacturing data provided in the customizable templates
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Thank you
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21. SolidWorks Costing: Details
Craig Therrien | DS SolidWorks Corp
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Re: 10-13-2011
22. Topics
SolidWorks Costing
• What is SolidWorks Costing?
• Benefits of SolidWorks Costing
• Why Focus on Costing?
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• How does SolidWorks Costing Work?
• Demonstration
• What our Customers are saying about Costing
• What Costing Can Do - Summary
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23. What is SolidWorks Costing?
Automatic manufacturing cost estimates
• Automatic ―Sheet Metal‖ and ―Machined Part‖ Cost Estimation
• Costs update automatically with every part change
• New in SolidWorks 2012 Professional
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• What you can do:
• Compare costs to manufacture different designs
• Compare manufacturing vendors and processes
• Compare different materials and thicknesses
• Output detailed cost estimate reports
• Assembly Cost Roll-Up in BOM
• View Costs with Assembly Visualization
• Customizability:
• Default costing templates provided, but can be...
• Easily customized to simulate any manufacturer
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24. Benefits of SolidWorks Costing – CBI’s
Design for Cost, speed, repeatability and accuracy of estimates
• For Management and Executives:
• Hit cost targets and maintain healthy profit margins
• Break barriers between manufacturing and design – uses data provided by
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manufacturing to determine costs
• For Designers, Engineers and Engineering Managers:
• ―Design for Cost‖ upfront, and eliminate need to ―Redesign for Cost‖ later
• Make design decisions based on cost of manufacturing a design
• Faster and more repeatable than quotes from external and internal manufacturing
• For Manufacturers:
• ―Instant quotes‖ - not just fast, instantaneous manufacturing quotes for customers
• Much faster than spreadsheets, counting features and other forms of manual quoting
• Much more repeatable and accurate than ―rule of thumb‖ estimates
• Accurate to manufacturing data provided in the customizable templates
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25. Why Focus On Cost Estimation?
Our Customers Spend Much of their Time Redesigning for Cost
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26. Why Focus on Cost Estimation?
Part Cost Checks During Design Catch Cost Overruns Before Going to Manufacturing
• Advantages of Cost Tracking During Design
• Prevent designs that cost too much to manufacture
• Reduce, or even eliminate, the need to redesign for cost
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• Traditional Costing Methods
• Historical: Rely on cost data from older designs
• Quotes: Quotes from inside manufacturing department or outside vendors
• Count Features: Tally up part manufacturing ―features‖ (i.e. hole, pocket, chamfer) and
estimate the cost per feature in spreadsheets
• ―Eyeball‖ estimates: ―I’d say about…‖
• Problems with Traditional Costing Methods
• Too slow
• Can’t find the historical cost data
• Too manual, tedious, and error-prone
• Often not repeatable, consistent or accurate
• Too much data to manage
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27. How Does SolidWorks Costing Work?
Automatic manufacturing cost estimates
• Evaluate part for ―manufacturing‖ processes to make part
• Examples: milled pockets, face
milling, punches, waterjet cut paths, drilled holes
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• Costing Manager – display of manufacturing processes
• Costing Task Pane – inputs and Cost breakdown
• Costing templates
• Costing data contained in Costing Templates
• Labor & material costs, machining parameters, etc.
• Easily customizable default costing templates
• Special capabilities
Costing Template contains
• Library features can be assigned costs
manufacturing information
• Over-ride any costs manually
• Modify any manufacturing process
• Custom operations: i.e. paint, de-burr, shipping, etc.
• Setup costs and automatic setup determination
• Output reports
• Cost rollup – BOM and Assembly Visualization
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28. Demonstration
Sheet Metal and Machined Part Costing – Typical Session
• Sheet Metal Costing – Typical Design Session
• Machined Part Costing – Typical Design Session
• Assembly Visualization – Display ―calculated cost‖ property
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• BOM – Display ―calculated cost‖ property
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29. What Our Customers are Saying about Costing
Allowing customers to fundamentally change the way they work
―The time saved with SolidWorks Costing will permit me to refine the
design further and provide the most economical solution for my
customer.‖ —Kevin Bouwman, Valley Dairy Farm Automation
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―…SolidWorks Costing …has decreased my time per day spent quoting from 5
hours to about 40 minutes…‖ —Dayne Peruzzi, President PMS
Manufactured Products
―SolidWorks Costing calculates my manufacturing costs automatically while I’m
designing so that I can hit key cost goals … and allows me to spend more time
designing.‖ —Rick Morse, Pearce Processing Systems
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30. What SolidWorks Costing Can Do
Costing Can Do’s
• Both – Costing estimation directly from any 3D model – no pre-processing needed
• Sheet Metal Costing - Manufacturing Processes Supported
• Materials and thicknesses
• Automatic blank sizing
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• Cut Path: i.e. laser, waterjet, plasma
• Brake Bending: bends, hems, etc.
• Library Features: assign costs to library features, punches, etc
• Custom Operations: i.e. paint, inspect, ship, heat treat, punch, weld, etc.
• Set Up Costs: machine setups, ERP data entry, etc.
• Machined Parts Costing – Manufacturing Processes Supported
• Materials, including plate thicknesses
• Plate Cut Path: i.e. laser, waterjet, plasma
• Milling: Face mill, ball end mill, chamfer mill, flat end mill
• Drilling: drilling, tapping, reaming, countersink, counterbore
• Library Features: assign costs to library features, bores, etc.
• Custom Operations: i.e. paint, inspect, ship, heat treat, etc.
• Set Up Costs: machine setups, ERP data entry, etc.
• Manually Over-ride any Costs
• Report
• Outputs a customizable Costing report
• BOM & Assembly Visualization
• Cost roll-up in BOM and Assembly Visualization
• New ―Calculated Cost‖ Property in parts 30
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Thank you
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Editor's Notes SolidWorks 2012 includes some new and innovative tools to reduce your day to day workload. Slide Message : SolidWorks is more than just CAD. It’s really a set of “tools” that work together to help you achieve your company goals in product development. What are your key company objectives?And more importantly how does SolidWorks help you meet your company objectives? Creating new and innovative products help attract new customers and retain existing customers… Increasing reliability and quality Managing data and processes is key to keeping all departments on track and up to date during the development of new products. It also makes sure there is a way to track and implements changes to a design. It’s really the backbone of any set of product development tools. Communicating ideas and information and collaborating with design team members, manufacturing, marketing, field service and also customers is essential to speeding time to market. And reducing the environmental impact of products is also a concern that is growing rapidly every year. So yes, SolidWorks does have tools to handle all of these aspects of the product development process...BUT.. …What about the cost of a product? Can SolidWorks help here?You could say all these tools reduce cost, but what if you need to truly understand the impact of a single part?What if you need to make a design decision, and mainly that decision will be based on which design is less expensive?How do you currently determine the costs of manufacturing your designs?...How long does it take you to develop estimates, or get real quotes from manufacturers? And are those quotes accurate? Repeatable…if you go back 6 months from now will the quote drastically change? We are not talking about a one off scenario.What if we could save $1.00 on each partDictate your profitability. What are your key company objectives?And more importantly how does SolidWorks help you meet your company objectives? Slide Message : Enough talk – let’s take a look at the 2011 line of SolidWorks products! Introduce your Application Engineer, his or her experience, what he or she is about to show to the prospect, and why.Speaker Notes :So, with that I would like to hand over to <AE Name Here> who will let you see the products in action. Then we can open up for some Q&A. Thank you.