2. Lac is yet another useful product obtained from insect.
It is a resinous secretion and unique in that it is only
one of animal origin.
All scale insects secrete a hard encrustation over their
body and the secretion of the lac insect.
Kerria lacca takes the form of a brown resinous
substance and it is the true lac from which shellac of
commerce in manufactured.
5. Under natural conditions the insect is found growing on
a large number of trees in India and Myanmar.
The important lac producing countries are India and
Thailand.
India produces about 42000 tonnes of lac which is
about 65% of the wordl’s total output.
Small quantity of lac are produced in T.N, Andhra,
Karnataka, Maharashtra,& Punjab.
6. The female insect lays eggs inside the encrustation.
They hatch almost immediately and the nymphs crawl
out of the cell.
Encurstation the nymphs may continue to emerge for
two or three weeks but most of the nymphs come out
during the first five days.
A single female can produce 300 to 1000 nymphs.
The nymphs are minute, about 0.6 mm long, soft
bodied, pointed posteriorly, deep red in colour with
black eyes.
8. Even during early stages the male and females cells are
distinguishable since the former has grown up in its
longitudinal axis and is slipper-shaped and the latter
has grown up in its vertical axis and is spherical
shaped.
Thus the female insect are the chief producer of lac.
Egg laying ceases when the temperature inside the lac
cell falls bellow 17⁰C and the nymph becomes inactive
at temperatures below 20⁰C.
9. Lac cultivation can be carried out in forest and
subforest areas where suitable host tees grow.
Places with annual rainfall of about 75 cm with
moderate temperatures are quit suitable
The success otherwise of lac cultivation depends
mostly upon climatic conditions.
The host plants for the lac insect, palas (Butea
monosperma), Kusum (Schleichera oleosa) and ber
(Zizyphus mauritiana).
Ber is not a lac host of any importance except in West
Bengal and Punjab.
11. Palas is a good host but dose not grow well in
unsuitable area. It occurs throughout India except in
T.N, Karnataka, and Kerala.
Kusum, through a small tree comes up well in hilly and
jungle areas and it produces best quality.
There are two srains of the lac insect, the strain that
thrives on Schleichera oleosa (Kusum) called Kushmi
strain,all other host is known as Rangeeni strain.
12. Rangeeni grown an Shorea tolura in Salem area and
Karnataka gives three crops in 13 months. About 90%
of lac produced in India comes from rangeeni srain.
In an area all the host trees should not be continuously
cultivated with lac as this will have deleterious effects
on the vigour of the trees.
Trees are divided into convenient coupes and cultivated
by rotation .
By this system trees have sufficient rest to put forth
new shoots and they also give sustained lac yields
regularly.
13. Brood lac obtained from the previous crop of the
particular strain.
Brood lac should be cut from the parent tree neither too
soon before the crawlers are ready to emerge out nor
very late when swarming has already commenced.
The best indication of the right time of cutting brood
lac is when the lac cell is red in the anterior half and
orange in the anal region.
Selected brood lac branches are cut into sticks of 15 –
30 cm.
14.
15. They are tied by means of a banana or jute fibre either
single or in bundles of two or three sticks each and
either longitudinally or interlaced between two host
branches.
Inoculation is to be done on a non rainy day.
The crawlers start moving out in one or two days after
inoculation.
The brood lac sticks need to be removed within three
weeks of inoculation as otherwise the enemies of lac
insect may spread from brood lac to fresh crop.
16. Lac is marketed by shellac. It is manufactured
manually and involves three stages viz, ‘crushed lac’,
‘seed lac’, and ‘shellac’.
The lac encrustations are disloged from the branches
either by twisting them with hand, scraping with a knife
or by feeding the branches through rollers as in a cotton
gin, the space between the two roller so adjusted that
only the encrustations are disloged.
The scrabing should be done as immediately as
possible after harvest to avoid damage by predator.
17. The scrapped material is known as raw lac, scrapped
lac, or stick lac and it should be left in the sun for long.
If there is any necessity for long storage it should be
done after fumigation with sulphur.
The stick lac is disintegrated and the powdery material
is called crushed lac.
It is then immersed in water in stone or cement tubs for
three days and often stirred well
The supernatent crimson coloured liquid is drained off.
The material is then transferred to large vats to which
lime is added at the rate of 1kg / day of 160kg material.
18. Now the lac dye settles down and is collected. The
bites of twigs, fibrous materials and parts of insect
body that float in the vats are removed.
The suspended lac is filtered through cloth. The process
is repeated thrice or four times.
The material is spread in cement floor and allowed to
dry. It is called the seed lac or grain lac.
Shellac is manufactured either by large scale solvent
extraction process which is adopted by large factories
or by hot melting method which is adopted by small
manufactures.
19. In some cases rosin like colophony is added up to 12%
to lower the melting point.
Colouring is given by addition of arcenic sulphide. The
balanced material is put in cloth bag of about 9m long
& 0.6m and diameter and heated over an open fire or
furnace rotating the bag constantly.
The lac melts and oozes out of the bag. When sufficient
quantity of molten lac has collected outside the bag,
The bag is twisted and the lac is quickly dropped to
clean cement floor or transferred to glazed porcelain
surface of hot water cylinder.
It is orange to pale yellow in colour.
20. Button lac is manufactured by pouring the molten lac
into dyes in a zinc sheet instead of stretching for shellac
preparation.
This results in buttons of lac 7 cm diameter and 0.6 cm
thick.
21. Seed lac and shellac find many uses in industry and in
ayurvedic medicine
They are used in manufacture of french polish and floor
polish, gramophone records, bangles and printing inks,
electrical insulators and sealing wax which contains
about 35% lac in addition resin, turpentine ect.
It is used in painting wooden toys, shellac mixed with
colouring matters and kept ready as rods of different
colour.
The shellac is also used for filling hollow ornaments,
for painting sides of ships, for preventing leakage of
water
22. In ayurvedic medicine lac is widely used both for
external application as well as for internal
administration.
Powdered shellac mixed with honey is a specific
remedy for haemostasis.
As a drug lac has germicidal, febrifuge and astringent
properties.
Lac dye contains some nitrogen and therfore, can be
applied to fields as a manure. It is used for dyeing eri
silk which takes a beautiful red colour.
Production of lac in India has widely fluctuated over
years from 24000 – 65000.