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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 298
STUDY ON PROPERTIES OF CONCRETE WITH PARTIAL REPLACEMENT
OF CEMENT BY USING PUMICE STONE POWDER
V.Sathish1, P. Dhanabal2, P. Narendra Reddy3 and A. Anil
1MM.Tech student, Annamacharya Institute of Technology and Science, Tirupati, Andhra Pradesh.
2-4Assistant Professor, Department of Civil Engineering, Annamacharya Institute of Technology and Science,
Tirupati, Andhra Pradesh.
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - An The main scope of this study is to find
various properties of concrete with replacement of cement
by pumice stone powder. Now a days many of research are
going to find the best possible alternate for cement in
concrete. In this work pumice stone powder was partially
replaced as cement in the range 10%, 20%, 30%, 40%. The
fresh and hardened properties of concrete with pumice
stone is to be compared with conventional concrete.Pumice
powder, generated by the stone processing industry, is an
inert by-product possessing excellent cementitious
characteristics. Utilization of pumicepowderinconcretecan
reduce the cost of construction and at the sametimeaddress
the waste disposal problem. This study is focused on the
strength properties of pumice powder in pozzolan concrete
.The results indicate that the fresh and hardened properties
of the modified mix with pumice stone powder as improved
considerably. The use of pumice powder as a substitute for
cement in the concrete mixture also has the ability to
improve the compressive, and tensile strength of concrete.
Key Words: Fresh properties, hardened properties, pumice
stone powder and cement replacement.
1.INTRODUCTION
A naturally occurring light aggregate known as pumice
stone, which resembles a sponge, was created when molten
lava swiftly cooled and solidified. Lightweight concrete has
been used by ACI for more than 2000 years (American
concrete institute, 2003). Constructions made of structural
lightweight concretearestill fairlywidespread,despitebeing
used much less frequently than ordinary weight concrete
today. In comparison to conventional cement, pumice
powder has benefits such as increased thermal and acoustic
insulation, fire resistance, abrasion resistance, decreased
unit weight, hydration heat, drying shrinkage, andautoclave
expansion. It also has advantages in terms of improved
sulphate resistance, sea water resistance, acid resistance,
electrical resistivity, and decreased alkali silica reaction
expansion and porosity.
1.2PUMICE STONE POWDER
A naturally occurring lightweight aggregate known as
pumice stone is created when molten volcanic material
suddenly cools. Viscous magma that is primarily siliceous
and rich in dissolved volatile components, particularlywater
vapour, erupts from volcanoes during eruptions to produce
pumice.
Pumice can be utilised as a lightweight aggregate since it is
both light and robust. When moltenlava eruptedfroma deep
location beneath the earth's crust, gas was able to escape,
which is why they were so light. Due of its small weight and
porous texture, pumice can float fora longtime—sometimes
years—before it ultimately gets wet. The bulk density of
pumice, a light-colored, froth-likevolcanicglass,rangesfrom
500 to 900 kg/m3.
1.3 Objectives of this study
This study's primary goals are to compare
concrete's fresh and hardened qualities when pumice stone
powder is used in place of cement.
2. METHODOLOGY
Figure 1: Methodology
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 299
3. LITERATURE REVIEW
The following research papers were studied before starting
the project work
A thorough analysis of the characteristics of sustainable
concrete employing ash from volcanic pumice as an
additional cementitious material (2022)
Ali S. Alqarni
With regard to the use of VPPA in concrete and its effects on
properties such as workability, compressive strength,
flexural strength, splitting tensile strength, and durability
performance, this article aims to provide a thorough review
of the literature that has already been published in this area.
Additionally, by using a scanning electron microscope to
investigate the microstructure of concrete, this article seeks
to determine how VPPA affects sustainability (SEM). The
study's findings showed that using VPPA with partial
substitution decreased workability and compressive
strength, but enhanced performanceinsplittensilestrength,
flexural strength, and durability characteristics. This essay
also emphasises the needfor additional developmentsinthis
area of research.
2. Evaluation of the mechanical, thermal, and morphological
characteristics of polyester composites reinforced with
modified corn husk pumice powder (2022).
Nasmi Herlina Sari et al.
The SBA/CHF composites' mechanical and thermal
properties were greatly enhanced. The strongest SBA/CHF
interface bonds in the composites were responsible for the
composite with 5:30 volume fraction (JPA) having the
highest values of tensile strength (18.61 MPa), tensile
modulus (3.23 GPa), flexural strength (36.12 MPa), and
flexural modulus (3.39 GPa) among all the composites and
the polymer matrix. While a significant number of CHF
pullouts contributed to the composite specimens' lowest
values being recorded. Similar to how JPA composites
performed better in terms of thermal stabilitythantheother
composites. According to the morphological investigation,
CHF pullout increased as the amount of CHF increased and
decreased as the amount of SBA increased and became
evenly distributed throughout the composite. The results
show that the CHF/SBA composites had better mechanical
characteristics than the fiber-glass composites.
4. MATERIAL PROPERTIES
4.1 Cement
Table 1: Properties of Cement
4.2 Pumice stone powder
Table 2: pumice stone powder
4.3 Coarse aggregate
Table 3: Coarse aggregate properties
4.4 Fine aggregate
Table 4: Fine aggregate properties
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 300
4.5 Water
Workability, compressive strengths, permeabilityand water
tightness, durability and weathering, and drying shrinkage
potential for cracking are all controlled by the precise
amount of water in concrete. It makes the mixture workable
and serves as a lubricant for the fine and coarse material. It
joins cement chemically to createthebindingpaste. Itisused
to dampen the aggregate surface to stop it from absorbing
the water that is essential for chemical action.
5. Experimental Investigation
5.1 Slump Test
Figure 2: Slump cone test
Figure 3: Slump cone test result
5.2 Compressive Strength
Figure 4: Compressive Strength results
5.3 Split Tensile Strength
Figure 5: Split Tensile Strength results
5.4 Rebound Hammer test
Figure 6: Rebound Hammer Strength results
5. CONCLUSIONS
From this research, the following conclusions were
made,The followingconclusionsweredrawnfromthisstudy:
Concrete elements become less dense when mixed with
pumice stone powder. Theexperimental resultsalsoindicate
that the percentage of cement that is replaced by pumice
stone will enhance the slump value (Con -.84mm, C 90: PS -
86mm, C 80: PS -88mm, C 70: PS -89mm, and C 60: PS -
91mm). When compared to other mixes, the compressive
strength of concrete made with 30 percent pumice stone
powder as cement reaches its optimum at 7 days, 14 days,
and 28 days. However, at all ages (7 days, 14 days, and 28
days), the strength starts to decline when more cement is
added. Comparing different mixes, concrete with 30percent
pumice stone powder produces the strongest split tensile
strength. It demonstrates that cement may be replaced with
30% pumice stone powder to provide the desired strength.
Pumice stone powder can therefore be used as a substitute
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 301
for cement to create concrete pieces that are lighter in
weight.
REFERENCES
[1] concrete mix proportioning standards according to IS
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[5] [5] Effect of ground pumice powder on the durability
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[6] [6] IS: 2062- 2019, fourth version, 1992, specification
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[7] [7] IS: 383-1970, specification for coarse and fine
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[9] [9] Behavior of pumice powder Concrete cubes with
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terephthalate bottles): an overview. Pacheco-Torgal, F.,
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724.
[13] [13]Poly (2 chloroaniline) and poly (o-toluidine)
composites with pumice and their use intheelimination
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Göde, F. 2008; 107: 2295-2303 in J Appl Polym Sci.
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thermomechanical, thermal, and morphological
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[15] [15] George, A., Jayakrishnan, P., and MT Ramesan
Pumice particles' impact on the thermal, electrical, and
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[16] [16] Tetracycline removal from wastewater using
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[17] [17] A X-ray investigation of 2-phase and molecular
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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 302
[24] [24]. M.S. SHETTY, Concretetechnology-Revisededition
2005. M.L. GAMBIR, Concrete technology theory and
practice - fifth edition
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16th edition, SHAN SOMAYAJI, Civil engineering
materials.

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STUDY ON PROPERTIES OF CONCRETE WITH PARTIAL REPLACEMENT OF CEMENT BY USING PUMICE STONE POWDER

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 298 STUDY ON PROPERTIES OF CONCRETE WITH PARTIAL REPLACEMENT OF CEMENT BY USING PUMICE STONE POWDER V.Sathish1, P. Dhanabal2, P. Narendra Reddy3 and A. Anil 1MM.Tech student, Annamacharya Institute of Technology and Science, Tirupati, Andhra Pradesh. 2-4Assistant Professor, Department of Civil Engineering, Annamacharya Institute of Technology and Science, Tirupati, Andhra Pradesh. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - An The main scope of this study is to find various properties of concrete with replacement of cement by pumice stone powder. Now a days many of research are going to find the best possible alternate for cement in concrete. In this work pumice stone powder was partially replaced as cement in the range 10%, 20%, 30%, 40%. The fresh and hardened properties of concrete with pumice stone is to be compared with conventional concrete.Pumice powder, generated by the stone processing industry, is an inert by-product possessing excellent cementitious characteristics. Utilization of pumicepowderinconcretecan reduce the cost of construction and at the sametimeaddress the waste disposal problem. This study is focused on the strength properties of pumice powder in pozzolan concrete .The results indicate that the fresh and hardened properties of the modified mix with pumice stone powder as improved considerably. The use of pumice powder as a substitute for cement in the concrete mixture also has the ability to improve the compressive, and tensile strength of concrete. Key Words: Fresh properties, hardened properties, pumice stone powder and cement replacement. 1.INTRODUCTION A naturally occurring light aggregate known as pumice stone, which resembles a sponge, was created when molten lava swiftly cooled and solidified. Lightweight concrete has been used by ACI for more than 2000 years (American concrete institute, 2003). Constructions made of structural lightweight concretearestill fairlywidespread,despitebeing used much less frequently than ordinary weight concrete today. In comparison to conventional cement, pumice powder has benefits such as increased thermal and acoustic insulation, fire resistance, abrasion resistance, decreased unit weight, hydration heat, drying shrinkage, andautoclave expansion. It also has advantages in terms of improved sulphate resistance, sea water resistance, acid resistance, electrical resistivity, and decreased alkali silica reaction expansion and porosity. 1.2PUMICE STONE POWDER A naturally occurring lightweight aggregate known as pumice stone is created when molten volcanic material suddenly cools. Viscous magma that is primarily siliceous and rich in dissolved volatile components, particularlywater vapour, erupts from volcanoes during eruptions to produce pumice. Pumice can be utilised as a lightweight aggregate since it is both light and robust. When moltenlava eruptedfroma deep location beneath the earth's crust, gas was able to escape, which is why they were so light. Due of its small weight and porous texture, pumice can float fora longtime—sometimes years—before it ultimately gets wet. The bulk density of pumice, a light-colored, froth-likevolcanicglass,rangesfrom 500 to 900 kg/m3. 1.3 Objectives of this study This study's primary goals are to compare concrete's fresh and hardened qualities when pumice stone powder is used in place of cement. 2. METHODOLOGY Figure 1: Methodology
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 299 3. LITERATURE REVIEW The following research papers were studied before starting the project work A thorough analysis of the characteristics of sustainable concrete employing ash from volcanic pumice as an additional cementitious material (2022) Ali S. Alqarni With regard to the use of VPPA in concrete and its effects on properties such as workability, compressive strength, flexural strength, splitting tensile strength, and durability performance, this article aims to provide a thorough review of the literature that has already been published in this area. Additionally, by using a scanning electron microscope to investigate the microstructure of concrete, this article seeks to determine how VPPA affects sustainability (SEM). The study's findings showed that using VPPA with partial substitution decreased workability and compressive strength, but enhanced performanceinsplittensilestrength, flexural strength, and durability characteristics. This essay also emphasises the needfor additional developmentsinthis area of research. 2. Evaluation of the mechanical, thermal, and morphological characteristics of polyester composites reinforced with modified corn husk pumice powder (2022). Nasmi Herlina Sari et al. The SBA/CHF composites' mechanical and thermal properties were greatly enhanced. The strongest SBA/CHF interface bonds in the composites were responsible for the composite with 5:30 volume fraction (JPA) having the highest values of tensile strength (18.61 MPa), tensile modulus (3.23 GPa), flexural strength (36.12 MPa), and flexural modulus (3.39 GPa) among all the composites and the polymer matrix. While a significant number of CHF pullouts contributed to the composite specimens' lowest values being recorded. Similar to how JPA composites performed better in terms of thermal stabilitythantheother composites. According to the morphological investigation, CHF pullout increased as the amount of CHF increased and decreased as the amount of SBA increased and became evenly distributed throughout the composite. The results show that the CHF/SBA composites had better mechanical characteristics than the fiber-glass composites. 4. MATERIAL PROPERTIES 4.1 Cement Table 1: Properties of Cement 4.2 Pumice stone powder Table 2: pumice stone powder 4.3 Coarse aggregate Table 3: Coarse aggregate properties 4.4 Fine aggregate Table 4: Fine aggregate properties
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 300 4.5 Water Workability, compressive strengths, permeabilityand water tightness, durability and weathering, and drying shrinkage potential for cracking are all controlled by the precise amount of water in concrete. It makes the mixture workable and serves as a lubricant for the fine and coarse material. It joins cement chemically to createthebindingpaste. Itisused to dampen the aggregate surface to stop it from absorbing the water that is essential for chemical action. 5. Experimental Investigation 5.1 Slump Test Figure 2: Slump cone test Figure 3: Slump cone test result 5.2 Compressive Strength Figure 4: Compressive Strength results 5.3 Split Tensile Strength Figure 5: Split Tensile Strength results 5.4 Rebound Hammer test Figure 6: Rebound Hammer Strength results 5. CONCLUSIONS From this research, the following conclusions were made,The followingconclusionsweredrawnfromthisstudy: Concrete elements become less dense when mixed with pumice stone powder. Theexperimental resultsalsoindicate that the percentage of cement that is replaced by pumice stone will enhance the slump value (Con -.84mm, C 90: PS - 86mm, C 80: PS -88mm, C 70: PS -89mm, and C 60: PS - 91mm). When compared to other mixes, the compressive strength of concrete made with 30 percent pumice stone powder as cement reaches its optimum at 7 days, 14 days, and 28 days. However, at all ages (7 days, 14 days, and 28 days), the strength starts to decline when more cement is added. Comparing different mixes, concrete with 30percent pumice stone powder produces the strongest split tensile strength. It demonstrates that cement may be replaced with 30% pumice stone powder to provide the desired strength. Pumice stone powder can therefore be used as a substitute
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 301 for cement to create concrete pieces that are lighter in weight. REFERENCES [1] concrete mix proportioning standards according to IS 10262:2019. [2] S. Mohanty, S. Verma, and S. K. Nayak Dynamic mechanical and thermal characteristics of jute/HDPE composites treated with MAPE. (2006) Compos Sci Technol 66: 538–547. [3] [3] Lightweight concrete and cement are based on the properties of volcanic pumice stone powder. [4] [4] S. Mohanty, S. Verma, and S. K. Nayak Dynamic mechanical and thermal characteristics of jute/HDPE composites treated with MAPE. (2006) Compos Sci Technol 66: 538–547. [5] [5] Effect of ground pumice powder on the durability and mechanical characteristics of self-compacting mortars [6] [6] IS: 2062- 2019, fourth version, 1992, specification for steel for general structural reasons. [7] [7] IS: 383-1970, specification for coarse and fine aggregates from natural sources for concrete, (second revision), B.I.S., 1970. [8] [8] Behavior of pumice cement concrete cubes with bamboo as a Partial Replacement for Cement by Syed Faraz Siddique, Priyanka S, and NishanthL.580-587can be found in International Journal of Civil Engineering and Technology, 8(9), 2017. [9] [9] Behavior of pumice powder Concrete cubes with Opening, International Journal of Civil Engineering and Technology, 8(7), 2017, pp. 581–593. Dr.Latha M.S.and Naveen Kumar B.M. [10] [10] Behavior of pumice Concrete cubes by Lalramnghaki Hauhnar, R. Rajkumar, and N. Umamaheswari 303–309 are included in International Journal of Civil EngineeringandTechnology's8(5),2017 edition. [11] [11] Mechanical and thermal properties of pumice powder filled PPS composites, Sahin, AE, Yildiran, Y, and Avcu, E. 2014; 125: 518–520 in Acta Phys Polym A. [12] [12] Properties and durability of concrete including polymeric wastes (tyre rubber and polyethylene terephthalate bottles): an overview. Pacheco-Torgal, F., Ding, Y., and Jalali, S. 2012. Constr Build Mater 30: 714– 724. [13] [13]Poly (2 chloroaniline) and poly (o-toluidine) composites with pumice and their use intheelimination of chromium (VI) ions from aqueous solutions. Gök, AU, Göde, F. 2008; 107: 2295-2303 in J Appl Polym Sci. [14] [14] Sahin, A., Sinmazcelik, T., and Karsli, NG. Comparison of the pumice and calcium carbonate filled poly (phenylene sulphide) composites' mechanical, thermomechanical, thermal, and morphological characteristics. 2016; 37(11): 3160-3166 for Polym Compos. [15] [15] George, A., Jayakrishnan, P., and MT Ramesan Pumice particles' impact on the thermal, electrical, and mechanical characteristics of composites made of poly(vinyl alcohol) and poly(vinyl pyrrolidone). 2016; 126(2): 511–519; Therm Anal Calorim. [16] [16] Tetracycline removal from wastewater using pumice stone: equilibrium, kinetic, and thermodynamic studies. Guler, UA; Sarioglu, M. 2014; 12: 79 in J Environ Health Sci Eng. [17] [17] A X-ray investigation of 2-phase and molecular orientation in nucleated and non-nucleated injection moulded polypropylene resins was conducted by Favaro, MM, Branciforti, MC, and Bretas. 2009; 12(4): 455-464 in Mat Res. [18] [18] Dynamic mechanical investigation of randomly oriented closely mixed short banana/sisal hybrid fibre reinforced polyester composites. Idicula, M., Malhotra, SK, Joseph, K. 2005; 65: 1077–1087 for Compos Sci Technol. [19] [19] Comparison of the mechanical characteristics and interfacial interactions betweentalc,kaolin,andcalcium carbonate filled polypropylene composites, Leong, Y., Bakar, A., and Ishak, Z. 2004; 91(5): 3315–3326; J Appl Polym Sci. [20] [20] S. Siriwardena, H. Ismail, and US Ishiaku. A comparison of the white rice husk ash and silica filled polypropylene composites' mechanical characteristics and water absorption behaviour 2003; 22(18): 1645– 1666 in J Reinf Plast Compos. [21] [21] Standard Practice for Choosing Proportions for Structural Lightweight Concrete (ACI 211.2-98). IS 516:1959 - Methods of Concrete Strength Testing. [22] [22]. IS 269:1989 Specification for ordinary Portland cement. IS 383:1970 Specification for coarse and fine aggregates from natural sources of concrete [23] [23]. IS 2386(PART V):1963 Methods of test for aggregates for concrete. A.M. NEVILLE, Properties of concrete - edition 2013.
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | August 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 302 [24] [24]. M.S. SHETTY, Concretetechnology-Revisededition 2005. M.L. GAMBIR, Concrete technology theory and practice - fifth edition [25] [25].A.M.NEVILLE, J.J.BROOKS, Concrete technology - 16th edition, SHAN SOMAYAJI, Civil engineering materials.