sona

1. OPERATION MANAGEMENT
SONA KOYO STEERINGS SYSTEMS
LTD.
Group-6
7/18/2014 Sona Steering Systems LTD.

2. FLOW OF PRESENTATION
INTRODUCTION
OF COMPANY
PRODUCT
PORTFOLIO
CLIENTS
FACILITY
LOCATION
JIT
APPLICATION
OF JIT IN
VARIOUS
FIELDS OF
OPERATIONS
LEARNING
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3. INTRODUCTION
• Sona Koyo Steering Systems Limited (SKSSL) the flagship company of The
Sona Group.
• The Sona Group :-
 Sona Koyo Group
 Sona Okegawa Precision Forgings Ltd.
 Mahindra Sona ltd.
 Koyo Sona Electronics Ltd.
• The Company was established in 1985.
• Largest manufacturer of steering systems in India.
• Catering to passenger cars, utility vehicles and light commercial vehicles.
• Technical and financial collaboration with JTEKT corporation, Japan and
Mando corporation, Korea
• SKSSL has total four plants which are in Gurgaon, Chennai, Sanand and
Dharuhera.
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4. 7/18/2014

5. Product Portfolio
• Major products manufactured by company at
Gurgaon plant are:-
Manual Rack & Pinion
Power Rack & Pinion
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6. Case Differential
Assembly
Steering Column
Axle Assembly Propeller Shaft7/18/2014

7. ClientsIndian
• Maruti Suzuki India
Ltd.
• Tata Motors Ltd.
• General Motors Ltd.
• Mahindra Renault
Ltd.
• Swaraj Mazda Ltd.
• Hyundai Motors Ltd.
• Mahindra &
Mahindra Ltd.
Overseas
• MANDO India (Korea)
• Fuji Autotech (Brazil)
• TATRA Victra Ltd.
• Fuji Autotech
(France)
• Fuji Kiko (Japan)
• JCB (U.K.)
• Toyota Motors
(Japan)
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8. JUST IN TIME
Just in time (JIT) is a production strategy that strives to
improve a business return on investment by reducing in-
process inventory and associated carrying costs.
JIT is a philosophy of continuous improvement in which non-
value-adding activities (or wastes) are identified and
removed for the purposes of:
• Reducing Cost
• Improving Quality
• Improving Performance
• Improving Delivery
• Adding Flexibility
• Increase innovativeness
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9. KAIZEN AS A PART OF JIT
• Kaizen Reduces Waste
• Kaizen Improves space utilization, product
quality, use of capital, communications,
production capacity and employee retention.
• Kaizen Provides immediate results
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10. FACILTY LOCATIOIN
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11. PLANT 1
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12. PLANT-1 Capacity
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13. PLANT 2
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14. PROCESS LAYOUT
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15. STANDARD WORKING CHART
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16. INVENTORY
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17. INVENTORY
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18. MATERIAL HANDELING
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19. MATERIAL HANDELING…
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20. QUALITY CONTROL
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21. QUALITY CONTROL…
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22. PROBLEM HANDELING
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23. SETUP CHANGE IMPACT
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24. SETUP CHANGE IMPACT
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25. SETUP CHANGE IMPACT
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26. SETUP CHANGE IMPACT
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27. SETUP CHANGE IMPACT
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28. SETUP CHANGE IMPACT
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29. SETUP CHANGE IMPACT
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30. SETUP CHANGE IMPACT
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31. THANK YOU
“Work hard, but make time for yourself, your
love, family and friends…Nobody will
remember your PowerPoint presentations on
your funeral”
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