Pankaj Kumar Prajapati is an experienced instrumentation engineer seeking a challenging position. He has over 8 years of experience in plant maintenance and project management. Currently he is a Team Leader at Dr. Reddy's Laboratories where he oversees instrumentation maintenance. Previously he worked at Deepak Fertilizers as Senior Manager where he led the successful completion of two greenfield projects. Prajapati has a Bachelor's degree in Electronics and Instrumentation and is proficient in various automation systems like PLCs, DCS, and SCADA. He is a strong communicator and problem solver looking to contribute fully to a new organization.

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Curriculum Vitae
Pankaj Kumar Prajapati
Passport No. - Z2444702
Expiry Date: 13/09/2022
Email: pankaj.k.prajapati@gmail.com
Mobile: 91-9603478686
Objective:
To reach challenging and responsible position where I can contribute to the best of my
skills and efforts for the growth of the organization.
Professional Summary:
• Qualified Electronics & Instrumentation engineer having 8.2 years of experience in plant
maintenance, project experience, Project planning, Project Erection & Commissioning of
continuous process plants. Familiarization with SAP systems related to maintenance and
projects. Experience in handling different types of automation system PLC, SCADA and
DCS.
• Successfully completed two green field projects (AN-solution 900 TPD capacity & HDAN
Plant 300 TPD capacity) during my tenure with Deepak Fertilizers & Petrochemicals
Corporation Limited, Navi Mumbai.
• Presently I am working in Dr Reddy’s Laboratories Ltd. as a Team Leader
Instrumentation Plant Maintenance, Preparation of Specifications, Enquiry Floating,
Order Finalizations, Erection & Commissioning of Automation Systems Like DCS, PLCS
& Field Instruments Etc.
Experience Summary:
Company Period Designation Job Profile
Dr. Reddy’s Laboratory Ltd,
CTO-SEZ, Srikakulam
(A.P.)
Feb-2014 to
till Date
Team Leader
(Instrumentation)
Complete responsibility
of instrumentation
maintenance, Schedule
calibration, preventive
maintenance,
Breakdown, spare part
management, break
down & documentation.
Deepak fertilizers &
Petrochemicals Corporation
Ltd. Navi Mumbai, Raigad
Jun-2009 to
Feb-2014
Sr. Manager
(Instrumentation)
Complete responsible of
project (erection &
commissioning) of green
field project as well as
preventive maintenance,
ISO schedule, shut
down, breakdown &
modification job.
Kanoria Chemicals &
Industries Limited,
Ankleshwar, Gujarat
Mar-2007 to
Jun-2009
Instrumentation
Engineer
Handling all the
instrumentation relative
activity in shift.

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• Project planning & Monitoring.
• Resource planning and optimization.
• Erection and commissioning all type of equipment’s & Instruments.
• Preparation of detailed bill of materials.
• Co-ordination with third parties –(to study the layouts and design documents)
• Preparation of Data Sheets different field instruments, PLCs, DCS and SCADA systems.
• Problem solving and trouble shooting.
• Undertaking various improvement projects to improve productivity, safety,
• Ergonomics & equipment reliability.
• Identifying the potential hazards and analyze the risk which leads to injury, illness and
unsatisfactory condition at work place, ensure what measures need to be taken.
• Conducting training programs to engineers and Technicians.
• Having experience to work on SAP PM Module.
• Green field project of AN-Solution Plant (900 TPD) in Deepak Fertilizers &
Petrochemicals Corporation Limited.
• Green field project of HDAN Plant (300 TPD) in Deepak Fertilizers & Petrochemicals
Corporation Limited.
Employment History:
Current Employment:
Company: Dr. Reddy’s Laboratory Limited:
Period: Feb 2014 to till date.
Designation: Team Leader (Instrumentation).
Job Responsibility:
Responsible for maintenance, trouble shooting and calibration of all plant related instruments.
Also involve in activities pertaining to installation and commissioning of field Instruments, control
valves and panel wiring including module Installation, programming, loop checking, module
simulation using current and voltage sources in PLCs
• Maintenance, troubleshooting and reconditioning of Field foundation DCS (Allen-Bradley)
• Shall be preparing consumables and spares requisition and ensure optimal inventory of
the same at all times.
• Shall plan and carry out scheduled and unscheduled preventive maintenance as well as
breakdown maintenance.
• Shall calibrate SMART type Transmitters, Pressure gauges, Control valves, Pressure
switches, level switches, Controllers, Flow meters, Electronic and Pneumatic Instruments.
• Shall be responsible for maintaining documentation as per ISO and cGMP
shall perform duties as mentioned in EHS plan.
• Minimal instruments related equipment breakdown.
• Minimal deviation between scheduled v/s actual maintenance.
• Compliance to safety and Quality standards.
• On-time calibration of equipment as per schedule or request from production department.
• Zero deficiency in internal and external ISO audits.
Key Skills:
Major Projects:

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• Installation, Erection & Commissioning of all Field instruments.
Previous Employment (1):
Company : Deepak fertilizers & Petrochemicals Corporation Ltd. Raigad
Designation : Sr. Manager (Instrumentation).
Duration : Since June 2009 to Feb 2014
Job Responsibility:
Project Experience:
Deepak fertilizers petrochemical limited intends to build a new Ammonium Nitrate solution plant
of 900 tons per day capacity & HDAN Plant of 300 tons per day capacity at Taloja, New Mumbai.
The plant is green field project and will produce ammonium nitrate solution with 90.5%
concentration & High Density Ammonium Nitrate.
Involved in Supervision of Erection & Commissioning with following Responsibility
• Supervision of Cable tray routing as per Documents.
• Supervision of Cable lying & Termination as per Junction Box Schedule at field end and
Control room end.
• Checking & Keeping records of Instruments received at site from Different vendors.
• Supervision of Installation of instruments as per Instrument Plot plan & Hook up Drawing.
• Co-ordination with the Other Department for smooth running of the project.
• Continuity & Loop Checking.
• Verifying Alarms & ranges in Control system with respect to Documents.
• Calibration, Stroke checking& troubleshooting of Instruments & valves.
• Verifying bill of material Experience in project erection of Instrument Contractor.
• Responsible for ensuring adherence to time schedules for the C&I installation and
commissioning activities at site.
• Responsible for ensuring strict compliance to all safety norms.
• Fully involved in engineering details during project.
• Reviewing and reporting of the project status to the management.
Maintenance Responsibility:
• Maintenance, Troubleshooting, reconditioning of DCS (Delta V).
• Planning of shutdown job.
• Planning of preventive maintenance..
• Manpower handling as per job required.
• Troubleshooting with day to day problem in the field.
• Installation, commissioning, calibration, configuration, testing & maintenance and
Troubleshooting of all type of process instrumentation like analyzer instruments,
Pressure, Level, Flow, Temp. Measuring instruments.
• Having experience of Static Binder make bagging machine & palletizers.
• Having experience on DCS & PLC.
• Prepare monthly report, ISO documents, major breakdown report, Technician &
Supervisors progress report its.

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Previous (2):
Company : Kanoria Chemicals & Industries Limited, Ankleshwar, Gujarat
Designation : Instrumentation Engineer
Duration : Since March 2007 to June 2009
Job Responsibility:
Planning & execution of preventive & shutdown maintenance.
Troubleshooting with day to day problem in the field.
Job Profiles :
• Maintenance & troubleshooting of temperature controllers (Mashibus, Yokogawa)
• Calibration & maintenance pressure gauge, temperature gauge, pressure Switch, I/P
Converter, control valve,
• Differential Pressure transmitter (Yokogawa, Rosemount etc.),
• Temperature, Level & Pressure transmitter (different make: Yokogawa, Rosemount)
• Mass, Magnetic, Vortex flow meters (Yokogawa, Rosemount, E & H) proximity
Sensors, pneumatic cylinder etc.
• DCS (ABB MOD - 300), which we upgraded to ADVANT Controllers AC-460
Professional Qualification
B. Tech in Electronics & Instrumentation (2002-06) from Radha Govind Engineering College,
Meerut affiliated to U P Technical University, Lucknow & has secured 60.7%.
Academics Qualification
Intermediate from GIC, Allahabad affiliated to U P Board in 1999 & secured 54%.
High school from GIC, Allahabad affiliated to U P Board in 1997 & secured 62%.
Strengths:
• Flexible and able to co-ordinate to achieve common goals.
• Good technical and analytical skills that operate for the best outcome before the dead
lines.
• Quick learner. Good communication skills.
Salary
Present: - Rs. 625,000 per Annam
Expected: - Negotiable.
Notice Period: - Negotiable.
Personal Profile
Date of Birth : 25th
July 1982
Father’s Name : Mr. Uma Shankar Prajapati
Languages : English & Hindi
Marital Status : Married
Permanent Address : 4C, Dubey Talab, Naini,
Allahabad (U P) Pin- 211008
Phone : 0532-2698984
Declaration
I hereby declare that all the information furnished above is true to the best of my knowledge. If
being given an opportunity to serve the organization I will leave no stone unturned to prove my
ability.
Date:
Place: Pankaj Kumar Prajapati

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