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Expected learning outcome
The Trainer will be able to understand
• Basic Wind resource assessment
• fundamental liner momentum and
aerodynamics theory of wind turbine
• Electric power extraction from wind
• Wind turbine types, components and their
operation.
• Wind turbine farm, siting and wind energy
economics
3
Introduction to Wind Energy
• The role played by electricity for the sole
functioning of the industries, that the existing
development of the world is relied at, is
increasing.
• The energy demand across the globe is also rising
along with its side effects to the atmosphere and
this requirement leads the world to look forward
for an extensive and environmental friendly
electrical energy sources like that of the
renewable energy sources
4
It is estimated that, at least for about 3000 years the
power of the wind has been used, windmills were
used regardless of the functions they perform like for
water pumping and sailing ships.
From around 1990, regardless of the available oil at a very
low price, the main driver for the extraction and use of wind
turbines to generate electrical power was raised due to the
very low CO2 emissions and the potential of wind energy to
help in controlling the climate change.
5
6
Then from around 2006 the very high oil price
and concerns over security of energy supplies
led to a further increase of interest in wind
energy and a succession of policy measures
were put in place in many countries to
encourage its use.
In 2007 the European Union declared a policy
that 20% of all energy should be from
renewable sources by 2020.
The studiesw and reports for 2011 presented that, the
growth regarding wind energy in the world is accelerating
at a rate which is much higher than the other renewable
sources of energy.
The worldwide wind capacity, extended to 215 GW by
the end of June 2011 and at the end of the year it went
to 236.749 GW. Worldwide wind capacity grew by 9.3 %
within six months and by 22.9 % on an annual basis,
whereas, the annual growth rate in 2010 was 23.6 %.
7
8
The total installed wind capacity in the whole world was 283
GW by the end of the year 2012. This capacity can cover
almost 3 % of the electricity demand all over the world. And
it went to 318 GW in 2013.
According to the estimation conducted by WWEA, at least 44
countries added a combined 45GW of capacity (more than
any other renewable technology), increasing the global total
by 19% to 283 GW in 2012 and around 12.37% in 2013.
Figure 1.1 shows the growth of the world wind potential
from 1996 till the end of 2013.
9
Energy can come from coal, oil, and other sources. But we
also have an abundance of wind, sunshine, and other
natural sources of energy that do not result in pollution.
We measure our energy consumption by the kilowatt-
hour (kW-hr). One kilowatt-hour is the amount of energy
that a 100-W light bulb consumes in 10 hours. Pollution,
in the form of generating CO2, from coal is 0.712 kg
(1.57lb) per kW-hr.
This means that the energy required to light each 100-W
light bulb for only 10 hr if it comes from a coal plant
generates 1.57lb of CO2.
coming from a coal plant, the energy to power each 100-
W light bulb for only 10 hr generates 1.57 lb of CO2.
10
Any renewable energy, although abundant, suffers
from two major drawbacks:
It is a low-level energy and it is not
continuously available. Being a low-level
energy implies that we cannot expect to
have a wind turbine with the same capacity
as a thermal plant.
11
12
A thermal plant (steam and gas turbines) can have a capacity of
500 MW(1 megawatt 1,000,000 watts) or more with only one or
a few turbines, whereas for that capacity we may need at least
200 wind turbines in an onshore wind farm.
Moreover, a 500 MW thermal power plant is normally capable
of delivering that much power on a continuous basis, whereas
the output of a wind turbine depends on the wind and
fluctuates with the time of the day and the month of the year.
The very first condition for a wind farm is that it has
good wind and is appropriate for installation of wind
turbines. To verify this, the first thing to do is to collect
wind data.
area for wind power generation
A piece of land may look windy and seem to be a
potential place for developing a wind farm. A single
observation, however, is not sufficient for a project that
can cost hundreds of millions of dollars.
Wind data in basic form can be found from historical data
and wind resource maps that show the average wind
speeds for various regions in a country.
Further and more specific wind monitoring should be
done on a piece of land that has been identified as a
potential site for a wind farm.
13
Meteorological studies are necessary for wind
monitoring. A meteorological tower with measurement
instruments that record wind speed and direction is
installed and wind data are collected and recorded.
A meteorological tower (abbreviated as met tower) is a
single tower, similar to a communication tower,
supported by guy wires, at the top of which
measurement instruments are installed. These towers
can vary in height from 10 m (33 ft ) to 70 m (230 ft ).
For better and more reliable results, if no data from a
region are available, this study can continue for 3 years.
Depending on the history of the region, this may be
reduced to 2 years or 1 year.
Based on the analysis of data and economic analysis of
the cost of a project a go-ahead decision can be made14
A second condition to be verified is the availability of a
transmission line. In fact, this is more a line capacity
verification and access reservation, rather than a
question of whether or not a transmission line exists.
A transmission line that has reached its maximum
capacity cannot be used for new projects, even though
it physically exists.
Among other preconstruction activities for a wind farm
is formal agreements with authorities for matters such
as aviation, broadcasting, distance from public roads,
distance from residential areas, and so on, as well as
agreements with landowners if the land is not owned
by the developer (which is most often the case).
15
 After a site has been regarded as having the potential for a
wind farm, it is necessary to perform soil studies in order
to design the appropriate foundation for the turbines.
 Site design, turbine selection, and interconnection to the
electrical grid are part of the engineering work for a
project.
 The initial cost of developing wind farms is high. For this
reason, in order to facilitate it for companies and persuade
them to invest in wind projects, governments introduce
incentives in the form of “tax breaks” and “accelerated
cost recovery” for companies.
 These mechanisms stimulate investments in renewable
energy, without which the cost per kilowatt-hour of
generated energy can be higher than that from
nonrenewable power plants. 16
WIND POTENTIAL STUDIES IN ETHIOPIA
Ethiopia depend on heavily on a limited set of renewable energy
resources to meet its energy requirements: principally biomass for
thermal energy in the residential and commercial sector and large
hydropower for electricity.
The Government of Ethiopia has planned to scale up and diversify
the Renewable energy mix, to minimize hydropower dependency;
thus the focus has been shifted to Renewable energy sources to
fulfill the demand. The planned Renewable energy mix for 2015,
presented 860 MW of energy is expected to be generated from Wind
Energy
17
18
The Ethiopian Government had prepared a Master Plan for wind and solar energy
for investigating the available wind and solar energy resource, which recommends
the major policy options to be developed for wind and solar energy expansion
along with recommendation of 51 wind projects having a total planned capacity of
6,820 MW
Planned renewable energy mix for 2015
Distribution of average wind speed at 50 m
19
In addition to the growing economic attractiveness of wind energy, there are major
essential arguments for its use throughout the world, such as:
• Wind energy is one of the renewable energy systems with the lowest cost of electricity
production and with the largest resource available.
• Wind-power plants emit absolutely no CO2, the major pollutant when fuels are
burned.
• The operation of wind turbines leaves behind
no dangerous residues as do nuclear plants.
• Decommissioning costs of wind turbines are
much smaller than those of many other types
of power plants, especially compared with
those of nuclear generators.
• Land occupied by Wind Farms can find other
simultaneous uses like agriculture
20
Wind resource
• Most renewable energy ultimately comes from the sun.
Winds are produced by uneven solar heating of the
earth’s surface. Such irregular heating of earth’s surface
creates a circulated air: and that air flows from areas of
high pressure to areas of low pressure. That movement of
air is named as wind. From 1-2 % of the sun’s energy
reaching the earth is converted into wind
• Wind results from expansion and convection of air as solar
radiation is absorbed on Earth. On a global scale these
thermal effects combine with dynamic effects from the
Earth’s rotation to produce prevailing wind patterns.
21
Characteristics of the wind
• Wind resources are particularly high in coastal areas
because wind can move unhindered across the smooth
surface of the sea.
• Furthermore, temperature differences between water
and land cause local compensating streams.
• The sunlight heats the land more quickly than the water
during the day.
• The results are pressure differentials and compensating
winds in the direction of the land. These winds can
reach up to 50 km inland.
• During the night the land cools much faster than the
sea; this causes compensating winds in the opposite
direction.
22
Table 1: wind speed classification
23
All countries have national meteorological services that
record and publish weather related data, including wind
speeds and directions.
The methods are well established and co-ordinated
within the World Meteorological Organization in
Geneva, with a main aim of providing continuous runs
of data for many years.
Consequently only the most basic data tend to be
recorded at a few permanently staffed stations using
robust and trusted equipment.
Unfortunately for wind power prediction,
measurements of wind speed tend to be measured only
at the one standard height of 10 m,
24
Therefore to predict wind power conditions at a specific site,
standard meteorological wind data from the nearest station are only
useful to provide first order estimates, but are not sufficient for
detailed planning.
Usually careful measurements around the nominated site are needed
at several locations and heights for several months to a year.
These detailed measurements can then be related to the standard
meteorological data, and these provide a long-term base for
comparison.
In addition, information is held at specialist wind power data banks
that are obtained from aircraft measurements, wind power
installations and mathematical modeling, etc.
Such organized and accessible information is increasingly available
on the Internet. 25
• A standard meteorological measurement of wind speed
measures the ‘length’ or ‘run’ of the wind passing a 10m
high cup anemometer in 10 min. Such measurements may
be taken hourly, but usually less frequently.
• Such data give little information about fluctuations in the
speed and direction of the wind necessary for accurately
predicting wind turbine performance.
• Continuously reading anemometers are better, but these
too will have a finite response time.
• A typical continuous reading trace shows the rapid and
random fluctuations that occur.
• Transformation of such data into the frequency domain
gives the range and importance of these variations. 26
Variation of wind speed with height
 The wind speed is usually recorded at a height of 10 m. Changes
in elevation can change the wind speed in a distance of only a
few hundred meters. Hills or mountains influence the wind speed
significantly.
 Obstacles, plants or hills near a wind generator site can slow the
wind significantly.
 Single obstacles are no problem if the total rotor area is over
three times higher than the obstacle or if there is sufficient
distance between the wind generator and the obstacle.
 Without proper clearance, wind turbulence can reduce the
usable wind energy.
27
The wind speed increases with the height from ground
because the wind is slowed down by the roughness of
the ground.
Wind generators usually have hub heights of more
than 10 meters. For the estimation of the wind
potential, additional wind speed measurements at
other heights are necessary.
However, if the type of ground cover is known, the
wind speed at other heights can be calculated.
The wind speed v(h2) at height h2 can be calculated
directly with the roughness length, Zo of the ground
cover and the wind speed v(h1) at height h1:
28
• Obstacles can cause a displacement of the boundary layer from the
ground
• This displacement can be considered by the parameter d. For
widely scattered obstacles, parameter d is zero. In other cases d
can be estimated as 70 percent of the obstacle height.
• The roughness length z0 describes the height at which the wind
is slowed to zero. In other words, surfaces with a large roughness
length have a large effect on the wind. Table 2 shows the
classification of various ground classes depending on the
roughness length.
29
The wind speed decreases significantly with rising roughness
lengths Z0; thus, it does not make any sense to install wind power
plants in built-up areas or large forests. The wind speed also
increases significantly with height. For instance, the wind speed at a
height of 50 m is 30 per cent higher than at 10 m for ground class 4.
This must be considered for the installation of large wind turbines.
The usable wind speed at the top of large wind towers is much
higher than at the common measurement height of 10 m.
Wind turbines of the megawatt class come with hub heights of
between 50 and 70 m for coastal areas (ground class 1 to 3) and
even higher for inland areas with higher roughness lengths.
The wind speed usually becomes independent of the height, where
the wind becomes known as geostrophic wind, at heights
significantly exceeding 100 m from the ground.
30
Table 2 Roughness Lengths Zo for different ground
classes
31
32
Table 3: Decrease in Wind Speed v(h2) at Height h2 = 10 m as a
function of the Ground Class for v(h1) = 10 m/s at h1 = 50 m
33
Wind Direction
Direction of wind is an important factor in the sitting of a
wind energy conversion system. If the major share of
energy available in the wind is received from a certain
direction, it is important to avoid any obstructions to the
wind flow from this side.
Wind vanes were used to show the direction of wind in
earlier days of wind distribution data collection. However,
most of the anemometers used today have provisions to
record the direction of wind along with its velocity.
Information on the speed and direction of wind, in a
combined form, can be presented in the Wind Roses. The
Wind Rose is a chart which indicates the distribution of
wind in different directions
34
35
Wind Speed Distribution
The performance of wind turbine generators (WTG) on a
particular site can be determined by the site’s distribution of
wind speeds and the corresponding WTG power curve.
As stated in the above section the wind is never constant at any
site. It is influenced by weather system, the local land terrain, and
its height above the ground surface.
Wind speed varies within the minute, hour, day, season, and even
by year. Since wind velocity varies it is necessary to capture this
variation in the model used to predict energy production.
The variations of this wind speed are best described by the
Weibull probability distribution function with two parameters,
shape parameter and the scale parameter
36
Weibull Probability Distribution
The probability density function (PDF) of wind speeds is a
mathematical function describing the range and relative frequency
of wind speeds at a particular location.
The probability of wind speed being U during any time interval is
given by the following equation
Where, K is a constant known as the shape factor, C is the scale factor (m/s) and
U represents the wind speed (m/s). As the value of k increases the curve will
have a sharper peak and the larger the scale parameter, the more spread out
the distribution
37
From experience and multiple observations of sites, the typical
values the shape factor will range from 1 to 3 and for the specified
site the value of k considered is 2 . The typical values for the
shape factor are shown in the table below
After k is determined, the scale factor (C) can be calculated using the following
equation
38
39
40
41
42
43
WIND TURBINE POWER, ENERGY, AND TORQUE
44
Underlying features of conversion process
• Aerodynamic lift force on the blades  net positive torque on a
rotating shaft  mechanical power  electrical power in a
generator.
• No energy is stored – output is inherently fluctuating with the
wind variability (though can limit output below what wind could
produce at any given time).
• Any system turbine is connected to must be able to handle this
variability.
Typical size, height, diameter and rated
capacity of wind turbines
45
46
The mass flow rate dm/dt of air of density  and velocity U through a rotor disk of
area A is:
The kinetic energy per unit time, or power, of the flow is:
The wind power per unit area,
P/A or wind power density is:
Estimation of the potential wind resource
Note: density is generally taken as 1.225 kg/m3 (15oC
at sea level). Actual power output is only about 45% of
this available wind power for even the the best turbines
474747
•A wind turbine obtains its power input by
converting the force of the wind into a
torque (turning force) acting on the rotor
blades.
• The amount of energy which the wind
transfers to the rotor depends on the density
of the air, the rotor area, and the wind speed.
• The kinetic energy of a moving body is
proportional to its mass (or weight). The
kinetic energy in the wind thus depends on
the density of the air, i.e. its mass per unit of
volume.
In other words, the "heavier" the air, the
more energy is received by the turbine.
48
Power per unit area
available from
steady wind
Maps of annual average wind speeds  maps of average wind
power density. More accurate estimates can be made if hourly
averages, Ui, are available for a year. The average wind power
density, based on hourly averages is
49
where U is the annual average wind speed and Ke is called
the energy pattern factor. The energy pattern factor is
calculated from:
where N = number of hours in a year = 8,760
Typical qualitative magnitude evaluations of the wind
resource are:
P / A < 100 W/m2 - poor
P / A ~ 400 W/m2 - good
P / A > 700 W/m2 - great
Wind turbine schematic
• ..,
From left to right: a horizontal axis (propeller) type turbine,(a), and two vertical axis machines a
Gyromill,(b) and a Darrieus,(c).
50
Large no. blades
to produce high torque
Savonius Darrieus
1,2,3 and 4 blades
to produce high speed
50
Wind Power
Wind power is very strongly dependent on its speed
ρ - is a variable quantity which varies under different pressure
= 1.225 kg/m3
m - rate of air flow
V - speed of air under no obstacle in infinite distance
Maximum wind power available of which we should think to extract
21
;
2
P mV
21
;
2
AV V  
31
;
2
P AV  A V∞
Power contained in wind:
5151
Bornayl Principle – in pressure difference
Trust
2 21 1
2 2
V P v P  
   
2 2
2
1 1
2 2
V P v P  
  
 2 2
2
1
2
P P V V 
  
   2 2
2
1
2
T A P P A V V 
   
Idealized wind energy extractor , Disc / Converter
V∞
P∞
v
P+ P -
V2
P∞
5252
   
   
 
2 2
2 2
2 2
2
1
2
1
2
T m V V A V V
A V V Av V V
v V V

 
 
 

   
  
 
Defining the axial induction factor a as the fractional
decrease in wind velocity between the free stream and the
rotor plane:
   
   
   
2
2
1 ............................. 1
1
1
2
1 2 ............................. 2
v V a
V a V V
V V a

 

 
  
 
5353
Drop in kinetic energy
Power extracted
 
   
 
2 2
2
22 2
3 2
3 2 3
2
1
2
1
1 1 2
2
1
1 1 1 4 4
2
1
4 8 4
2
3 4 1 0
1
1;
3
P Av V V
AV a V V a
AV a a a
P AV a a a
dP
a a
da
a





  


 
    
 
      
    
   

3
3
1 4 1 4
8
2 3 9 27
1 16
2 27
P AV
P AV




 
    
 
   
Power contained in the wind
Two possibilities
Betz limit
5454
If we consider in trust principle
V∞
u
If the receded with speed u,
 
 
 
2
2
2
2 2
3
Force C A V V
C A V
Force C A V
C A V
C A V 4V 3 ;
V
1
: 1;
3
1
C AV
8
22 7
F
F
F
F
F
F
u
Power u u
dP u
u u
du
Two solutions
P




 

 



 




 
 
   

.FC Force coeff
For trust principle working turbine the power coefficient is
8/27
5555
u
vwind
-u
ω - relative wind
FD
FL
v
As much as we reduce the surface
Area of wind hits we reduce the drug force
component which can be done by pitch angle
56
Aerodynamic principle (not thrust) in which modern wind turbine works
Aerodynamic principle (not thrust) in which modern wind turbine works
Airofoil
FD
FL
u
vwind
-u
ω - relative wind
FD
FL
v
F
An airfoil or wing directed to
the wind direction
By Bornayl Principle
An airfoil or wing directed to
different to the wind direction
In properly designed airfoil FL
much larger than FD
The major Force responsible the turbine to rotate
5757
Lift force - defined to be perpendicular to direction of the
oncoming airflow. The lift force is a consequence of the
unequal pressure on the upper and lower airfoil surfaces
Drag force - defined to be parallel to the direction of
oncoming airflow. The drag force is due both to viscous
friction forces at the surface of the airfoil and to unequal
pressure on the airfoil surfaces facing toward and away
from the oncoming flow
58
Pressure on an airfoil.
The angle between the
wind direction and the
reference line is called
the angle of attack, α.
A lift component (normal to the velocity)
PL and PD are determined experimentally in
wind tunnels under specified conditions.
CL and CD, called, respectively, the lift
coefficient and the drag coefficient, it depends
on the shape of the object.
A drag component (parallel to the velocity)
5959
21
2
D b DdF dA C 
cos sinT L DdF dF I dF I 
sin cosM L DdF dF I dF I 
 sin cosL DdM r dF I dF I 
21
2
L b LdF dA C 
ρ = 1.2 kg/m3
Actual wind turbine has similar force vector diagram for each elements
u1
m1
u12
m12
Area of the blade element
Lift coeff.
Depends on
shape and
design
Wind tunnel used for measuring
coeff. Airfoil characteristics
In WWW. Stuttgart….
drr
mdM r dF
dP dM


u
u
DdF

LdF
dF
TdF
MdF
v
I
Total force
Thrust force
the tower stand
Moment
producing force
Linear velocity of blade
Є
60
Linear wind speed
61
Characteristics of a NACA 4412 Airfoil
Reynolds number = 9 million table 3
The tip speed ratio, λ = ω R/v1, is one of the major parameters to be selected. Up to
certain limit, the larger the λ, the better the system . However, too large a lambda
will cause ωR to exceed the speed of sound.. Actually, λ must be sufficiently low to
avoid undue noise and undue stresses.
Tip speed ratio/TSR/, [λ]
1
1
Tip speed ratio,
2
Speed of the tip
un affected V
RRn
V v
Power Output
Power Coefficient
Power Contained





 

Tip speed ratio (TSR), λ
16
27
PC
1 2 3 4 5 6 7 8
TSR 1.5 – 2 for water pumping
TSR 6 – 9 for electric production
(TS of the turbine much higher than wind speed)
Darrieus
HWT
Savonius
6262
63
Calculate the total thrust and aerodynamics power
developed in a 3- blade wind turbine at a wind
velocity of 9 m/s.
The machine specs. Are as follows:
 Diameter = 9 m
 Rotational speed = 100 rpm
 Blade length = 4 m
 TSR = 5.23
 Chord length = 0.45 m
 Pitch angle = 5o
 Aerofoil secction = NACA 230/8
 Distance from shaft to inner edge = 0.5 m
Example 1.
6464
1 432
1 m 1 m 1 m 1 m
4 m
By Betz theory
v = 2/3 * 9 = 6 m/s dAb= 0.45 m2
Rotational speed 100 rpm = 100/60 = 1.66 rps.
I1 = tan-1 6/(2π *1*1.66 )= 29.81o
I2 = tan-1 6/(2π *2*1.66 )= 15.98o
I3 = tan-1 6/(2π *3*1.66 )= 10.81o
I2 = tan-1 6/(2π *4*1.66 )= 8.15o
i1 = 24.81o ; i2 = 10.98o i1 = 5.81o i1 = 3.15o
CL1 = 0.95
CL2 = 1.20
CL3 = 0.75
CL4 = 0.46
CD1 = 0.0105
CD2 = 0.0143
CD3 = 0.0092
CD4 = 0.0078
From the table 3 for specific Aerofoil:
The angles b/n Relative
wind and Direction of
rotation, dFL & v
The angles of attack
for each of the blade element
Angle of incidence
i = I - α
Angle of attack
6565
66
One blade of a
horizontal axis wind
turbine. This one
rotates clockwise when
driven by a wind
blowing into the page.
 1 sin cosL DdP r dF I dF I 
 21
sin cos
2
b L Dr dA C I C I   
198.2 watt
2 3 4886.14 ; 1190.52 ; 1213.38 ;dP W dP W dP W  
 1 2 3 43Total Power dP dP dP dP   
10,466 10W kW 
1 2 3 433.96 ; 154.24 ; 212.94 ; 229.96 ;T T T TdF N dF N dF N dF N   
 1 2 3 33T T T T TF dF dF dF dF    
1893.4N
Power developed in each blade element
In the inner side
In the outer side
In the inner side In the outer side
66
I = This is the angle between the relative wind and
the direction of rotation 𝛼 =the angle between
the actual position with the relative wind that is
the angle of attack, clear. So, the actual position as
different from the direction of the relative wind
that is the angle of attack
• In order to get the angle between the chord
line and the relative wind. = I – pitch angle
• There is another important thing that you would like
to calculate. How much should be the strength of
the tower that holds the whole wind turbine and
that is dependent on the thrust that tries to topple
the tower 67
68
i
For particular foil
Angle of attack which is different for each element
68
Yaw Control
Tin-Airfoil Troposkien shaped
Generator system
Guy wire
Tensile stress
VWT
H
VWT at sea level its effective in power production
2D
D
HWT
H
HWT has orientation system
69
Darrieus Rotor which needs the first starting torque
FL
FD
FL
FL
FL
FD
FD
FD
ω
ω
ω
ω
-u
-u
-u
-u
v
v
v
v
V∞
Still in positive
torque direction
70
supp
a
useful power extructed from the wind
power lied by the wind
 
 
 
sin cos
sin
cos sin
M
T
L D
L D
L
u dF
v dF
u dF
v dF
u dF I dF I
v dF I dF
dividing by dF I
I







1 cot
cot
tan
cot
1 tan cot
cot
cot tan
1 tan cot
1 tan tan
max tan min
D
L
D
L
D D
L L
a
a
a
u I
v I
u
I
dF
dF
dF
dF
dF
v
I
I
I
I
I
wh n
C
e
dF C







 
 
 
 
 
 
 
 




 

 
 
Aerodynamic efficiency, ηa
71
The angle of attack
http://aerospace.illinois.edu/m-selig/propid.html
72
Aerodynamic efficiency, ηa
73
ᵋ
i = I - α
i
CD
CL
CL
CD
Aerodynamic efficiency, ηa
The final power output
A is in terms of diameter1/4 pi D sq
For easy and quick cal., a good, well design wind
turbine by not having all the above constants
74
3
2 3
0
1
2
1
8
p m e
p m e
p m e
AV
D V
P P C
C
C
 
 
 

 


   

 


 
Example: P = 4 kW; V∞ = 7 m/s ; Cp = 0.4 ; ηm = 0.9 ; ηe = 0.95 ; D = 8.3 m
P = 0.2 D2 V∞
3
For P = 1 MW D = ?
 High solidity is for water pumping mills
 Low solidity is for electricity production
 The Lower the solidity the higher rotational speed
 So the no. of blades should be less
75
;
Blade area
Solidity
Swept area

a bt t
bt Time taken by the distributed wind to pass
at time taken by a blade to move to
the position of the proceding blade

b
d
t
v

2
; .at n no of blade
n


 
Solidity
Disturbed wind results
in torque pulsation
For inner edge
For outer edge etc.
 For large capacity turbine these parameter
changes due to wind speed as a result a
continuous pitch angle variation should be there
76
 For lower rated turbine rotor, its possible to manufacture from wood of PVC materials
How wind turbines are made
 For higher rated turbine rotor, its possible to manufacture from fiber glass materials
Є , i - to be optimal
Є = tan Dd /Cl
i = I - α
Pitch angle
incidentof attack Angle of attack
u
u

v
I
u
u

v
I
u
u

v
I
u
u

v
I
Chord length
Tower Design
Tower should withstand all mechanical loads, oscillations and various frequencies
77
 Weight of all components
 Thrust forces
 Gear box frequencies
 Generator frequency
 Natural oscillation of the tower
2D
D
Up wind
Down wind
Wind Energy Conversion Systems
78WECS with horizontal-axis wind turbine
Tower
Yaw control to face the wind
Pitch control to
adjust pitch angle
1:25
1:30
brake
Acces
hole
79
3
.
2 3
.
2 3
.
5
3
. 3
1
2
1
2
1
2
1
2 opt
mech p
mech p
mech p
mech p
opt
P AV C
P R V C
P R V C
R
P C

 
 
  




 
 
 
 
Power
coefficient
Tip speed ratio, λ
16
27
λ
Cp P max operating at this point
R
V




Torque = Pm/n
Pm
n- rotational speed
R
V

 
Power-speed and Torque-speed characteristics of the wind turbines
Mechanical torque
80
5
2
3
.
1
2 optm p
opti
R
T C  

 
.mech mP T  
Tm
n- rotational speed per min
TL
TL
10 m/s
8 m/s
5 m/s
TL = k n2
K - Constant of proportionality
8181
TYPES OF WIND MACHINES
Generally, modern wind turbines are classified into two
basic groups:
1. Horizontal axis
wind turbines
(HAWT)
2. Vertical axis wind
turbines (VAWT)
81
82
HAWT
• Rotor axis of rotation is in line
with the prevailing wind direction
• Uses vane for orienting the turbine
towards prevailing wind direction
• Also called “directional windmill”
83
HAWT ADVANTAGES
• Variable blade pitch gives the blades the optimum angle of
attack.
• Allowing the angle of attack to be remotely adjusted gives
greater control to collect the maximum amount of wind
energy for the time of day and season.
• The tall tower base allows access to stronger wind in sites.
• For every 10 meters up, the wind speed can increase by
20% .
83
84
HAWT DISADVANTAGES
• Difficult operation in near ground, turbulent winds.
• The tall towers and blades up to 90 meters long are
difficult to transport.
• Tall HAWTs are difficult to install.
• Their height disrupts the appearance of the landscape and
sometimes creating local opposition.
• HAWTs require an additional yaw control mechanism to
turn the blades toward the wind.
84
85
VAWT
• Shaft rotation is along the
vertical axis perpendicular to
prevailing wind direction
• Non-directional due to absence
of vane
• Accept wind from any direction
• Power is available even in
ground level( lower height)
85
8686
Starting Torque of a VAWT
 The lift-force VAWT does not experience any
starting torque!!! This may be a critical issue for
certain applications.
 Turbines connected to the electricity grid can
use the electric generator as a starting motor.
In stand-alone configurations, either electricity
storage devices (again using the generator as
a starting motor) or integrated drag-force
turbines (as start turbines) can be applied in
order for the VAWT to spin up to a point where
the lift force can take over.
87
VAWT ADVANTAGES
• No massive tower structure is needed.
• No yaw mechanism is needed.
• Can be located nearer the ground,
making it easier to maintain the moving
parts.
• VAWTs do not need to turn to face the
wind if the wind direction changes.
87
88
VAWT ADVANTAGES
• VAWTs have lower wind startup speeds than
HAWTs. Typically, they start creating
electricity at 6 m.p.h. (10 km/h).
• VAWTs are less likely to break in high
winds.
• May be built at locations where taller
structures are prohibited.
88
VAWT DISADVANTAGES
• Most VAWTs produce energy at only 50% of the efficiency of
HAWTs because of the additional drag that they have as their
blades rotate into the wind.
• VAWTs will rotate faster in stronger winds at higher elevations as
they rotate at least as fast as the wind velocity.
89
89
9090
Machine Elements and Electrical Generators for Wind Turbines
91
9292
Gear Box
• The power from the rotation of the wind
turbine rotor is transferred to the generator
through the power train, i.e. through the main
(low speed) shaft, the gearbox and the high
speed shaft
• The gearbox increases the slower speed of the
wind turbine to the higher speed required by the
generator (1200 rpm for 50 HZ).
939393WECS with horizontal-axis wind turbine
Tower
Yaw control to face the wind
Pitch control to
adjust pitch angle
1:25
1:30
brake
Yawing
Horizontal axis wind turbines must always follow the direction of
the wind, in contrast to vertical axis wind turbines.
The orientation of the rotor blades must be chosen so that the
rotor blades face the wind at the optimal angle. This can be a
problem for pitch-controlled wind turbines if the direction of the
wind changes very fast or is gusty. Hence, high power fluctuations
can occur and must be cushioned by changes in the rotor speed.
The position of the rotor can be upwind or downwind. The position
of the rotor relative to the tower for upwind turbines is before the
tower in the direction of the wind, and for downwind turbines it is
behind.
The disadvantage of the downwind rotor is that the rotor blades
have to continually pass the sheltered zone of the tower. This
produces high mechanical strains and noise emissions due to
turbulence from the tower and the nacelle. 94
Therefore, most large wind turbines are upwind turbines.
Downwind turbines have the advantage that wind pressure adjusts
the rotating rotor blades optimally to the wind.
Small wind turbines can use wind vanes for passive yawing. The
wind vane moves the rotor of an upwind turbine always to a
position perpendicular to the wind.
To move a horizontal axis wind turbine in the yaw direction, the
whole nacelle with rotor, gearbox and generator must be movable
on top of the tower.
Wind measuring equipment on the nacelle estimates the wind
speed and direction and a control unit decides when an electric or
hydraulic yaw drive moves the nacelle and rotor azimuth.
When the nacelle reaches its optimal position, azimuth brakes hold
this position. In reality there are always small deviations of the
direction of the wind and the optimal position of the rotor. This
deviation is called the yaw angle and is usually about 5°. 95
9696
Cooling Unit
• The cooling unit contains an electric fan
which is used to cool the electrical generator
• In addition, it contains an oil cooling unit
which is used to cool the oil in the gearbox
• Some turbines have water-cooled generators.
9797
Ideal power output Curve
 The turbine is usually designed to reach full rated
power at wind velocities of around 12–15 m/s.
 It actually runs at part-load most of the time, as the
wind speeds are mostly below the nominal value.
 On the other hand, in stronger winds the turbine
must decrease its output to protect the generator
from overloading.
 The ideal and optimum power curve for a typical
wind turbine would look like this
9898
Ideal power output Curve
Cut-In Speed
 The wind speed at which a wind turbine begins to produce power
Rated Speed
 The "rated wind speed" is the wind speed at which the "rated power" is achieved
and generally corresponds to the point at which the conversion efficiency is near its
maximum .
 In most cases, the power output above the rated wind speed is maintained at a
constant level.
Cut-Out Speed
The cut-out speed is the wind speed at which the turbine may be shut down to
protect the rotor and drive train machinery from damage, or high wind stalling
characteristics;
99
P Output
Wind speed (m/s)
kW
TL
3
P V
(m/s)
Controling power
Rated Power
Rated Speed
Cut-in speed Cut-Out speed
or Furling wind speed
Dangerous speed
Pitch angle should be changed in
wrong way slightly to maintain power to be stable
Stalling region
- Active stall
- passive stall
Applied for small WT
Without pitch adjustment
Limiting power output and storm protection
The power that can be taken from the wind varies with the wind
speed. After reaching the nominal power, the power should
remain constant for wind speeds greater than the nominal wind
speed because the turbine and generator cannot handle more
power. Therefore, a wind power plant must limit the power with
one of the two following methods:
• stall control
• pitch control.
100
101
• Many manufacturers of wind turbines prefer pitch control,
although the technical effort is much higher than for stall
control. However, since pitch control is an active control, it
can be adjusted to suit the conditions, in contrast to stall-
controlled systems. Pitch control directly increases or
lowers the pitch angle of the rotor and therefore the angle
of attack. The rotor blade is turned into the wind at higher
wind speeds lowering the angle of attack and actively
decreasing the power input of the rotor blade.
• Pitch controlled wind turbines are more difficult to
manufacture because the rotor blades must twist inside the
rotor hub. Small systems often use mechanically controlled
pitch mechanisms using centrifugal forces. An electric
motor moves the rotor blade to the desired position in large
systems.
102
If the wind generator is stopped due to storm protection, the pitch
control can pitch the rotor blade towards the feather position. This
reduces the power input and avoids damage to the wind turbine.
Stall-controlled systems often have additional aerodynamic brakes.
For instance, the rotor tip can bend. During storms, the tip bends by
90° and slows the wind turbine.
Rotor Blade Positions for Different Wind Speeds for a Pitch-controlled System 103
Wind Measurement
The device measurement relies on thrust force produced by the wind
Small taco-generator to produce a voltage proportional to the wind
Or a disc having holes at the periphery- and an integrated data logging devices
104
The Robinson cup anemometer
hr.
m/s
104
105
106
107
Low-power wind generation
• Power output of each generation unit in the order of a few kW. Power profile is
predominately stochastic.
• Originally they were used for nautical and rural applications with dc generators. Cost
is relatively low.
• More modern systems use permanent-magnet generators.
Air-X 400
400 W
Rotor diameter: 1.15 m
SW Windpower
Whisper 200
1 kW
Rotor diameter: 2.7 m
LNP 6.4-5000
5 kW
Rotor diameter: 6.4 m
108
Low-power wind generation
Bergey Excel
7.5 kW
Rotor diameter: 6.4 m
Solerner
3 kW
YM-CZ3kW
3 kW
SW Windpower
Whisper 500
3 kW
Rotor diameter: 4.5 m
Wind generators
In Tokyo
109
Wind generators model
• The output in all types of generators have an ac component.
• The frequency of the ac component depends on the angular speed of the wind
turbine, which does not necessarily matches the required speed to obtain an output
electric frequency equal to that of the grid.
• For this reason, the output of the generator is always rectified.
• The rectification stage can also be used to regulate the output voltage.
• If ac power at a given frequency is needed, an inverter must be also added.
• There are 2 dynamic effects in the model: the generator dynamics and the wind
dynamics.
110
Classifications of Electrical machine
ELECTRICAL MACHINES
AC MACHINES
ASYNCHRONOUS
(INDUCTION)
MACHINE
DC MACHINES
SYNCHRONOUS
MACHINE
Mostly Exist in
Generator mode
Mostly Exist in
Motor mode
111
Wind generator
•Synchronous generator
•Induction generator
112
PERMANENT MAGNET GENERATORS
A permanent magnet generator is like the synchronous or ac
generator except that the rotor field is produced by permanent
magnets rather than current in a coil of wire.
This means that no field supply is needed, which reduces costs. It
also means that there is no I2R power loss in the field, which
helps to increase the efficiency.
One disadvantage is that the reactive power flow cannot be
controlled if the PM generator is connected to the utility
network. This is of little concern in an asynchronous mode, of
course. The magnets can be cast in a cylindrical aluminum rotor,
which is substantially less expensive and more rugged than the
wound rotor of the conventional generator.
No commutator is required, so the PM generator will also be less
expensive than the dc generator of the previous section.
These advantages make the PM generator of significant interest
to designers of small asynchronous wind turbines. 113
CommercialWindTurbines
• 3 phase induction generators are industry standard
• Require multistage gearboxes
– Gearboxes fail before designed lifetime of 20
years and account for majority of system losses
– High operation and maintenance costs
• Variable speed operation is expensive
• Direct drive permanent magnet generators present
an efficient alternative
Need for Renewable Energy
Need for Alternative Generators
inWindTurbines
Problem Definition
114
where Xs is the synchronous reactance, Rs is the winding
resistance, and Ra is the resistance of one leg or one phase of
the load resistance. The neutral current In is given by the sum
of the other currents
In = Ia + Ib + Ic A
If the load is balanced, then the neutral current will be zero. In
such circumstances, the wire connecting the neutrals of the
generator and load could be removed without affecting any of the
circuit voltages or currents.
The asynchronous system will need the neutral wire connected,
however, because it allows the single-phase voltages Va, Vb, and
Vc to be used for other loads in an unbalanced system. Several
single-phase room heaters could be operated independently, for115
 It is desirable to maintain the three line currents at about the same value to minimize
torque fluctuations. It is shown in electrical machinery texts that a three-phase generator
will have a constant shaft torque when operated under balanced conditions.
 A single-phase generator or an unbalanced three-phase generator has a torque that
oscillates at twice the electrical frequency.
 This makes the generator noisy and tends to shorten the life of the shaft, bearings, and
couplers.
 This is one of the primary reasons single-phase motors and generators are seldom seen
in sizes above about 5 kW.
 The PM generator will have to be built strongly enough to accept the turbine torque
fluctuations, so some imbalance on the generator currents should not be too harmful to
the system, but the imbalance will need to be minimized to keep the noise level down, if
for no other reason.
Permanent-magnet generator connected to a resistive load
116
117
118
AC GENERATORS
The standard type of generator for all power generation at the commercial level,
except in wind turbines, is a three-phase synchronous generator
The specific difference between a synchronous generator and an asynchronous
generator is that a synchronous generator must be rotated at a constant rpm in
order to be connected to a grid. Otherwise the frequency of the generated
electricity, which depends on the rpm, is not going to be constant and fixed at a
required value.
It is impossible to have different frequencies in agrid. Indeed, it is impossible to
connect an AC generator to a grid with a frequency other than that of the grid. At
a lower level, it is impossible to interconnect two AC generators having two
different frequencies.
119
• This does not mean that a synchronous generator cannot
provide electricity when it is rotated at different rpm. In an
isolated application where frequency is not important, a
synchronous generator can be used. Suppose that in a remote
location a single wind turbine is to provide electricity for
heating and lighting. Heating and lighting are less affected by
frequency. In such a case, a three-phase or single-phase
synchronous AC generator can be employed.
• The major difference from permanent magnet generator is
that the induced emfs are no longer proportional to speed
only, but to the product of speed and flux. In the linear case,
the flux is directly proportional to the field current If , so the
emf Ea can be expressed as
120
 Basic parts of a synchronous generator:
• Rotor - dc excited winding
• Stator - 3-phase winding in which the ac emf is generated
 The manner in which the active parts of a synchronous
machine are cooled determines its overall physical size and
structure
TYPES
 Salient-pole synchronous machine
 Cylindrical or round-rotor synchronous machine
121
1. Most hydraulic turbines have to turn at low speeds
(between 50 and 300 r/min)
2. A large number of poles are required on the rotor
Hydrogenerator
Turbine
Hydro (water)
D  10 m
Non-uniform
air-gap
N
S S
N
d-axis
q-axis
Salient-Pole Synchronous Generator
122
Salient-Pole Synchronous Generator
Stator
123
L  10 m
D  1 mTurbine
Steam
Stato
r
Uniform air-gap
Stator winding
Rotor
Rotor winding
N
S
 High speed
 3600 r/min  2-pole
 1800 r/min  4-pole
 Direct-conductor cooling (using
hydrogen or water as coolant)
 Rating up to 2000 MVA
Turbogenerator
d-axis
q-axis
Cylindrical-Rotor Synchronous Generator
124
Cylindrical-Rotor Synchronous Generator
Stator
Cylindrical rotor 125
Operation Principle
The rotor of the generator is driven by a prime-mover
A dc current is flowing in the rotor winding which
produces a rotating magnetic field within the machine
The rotating magnetic field induces a three-phase
voltage in the stator winding of the generator
126
Generated Voltage
The generated voltage of a synchronous generator is given by
where f= flux in the machine (function of If)
fe = electrical frequency
Kc= synchronous machine constant
Saturation characteristic of a synchronous generator.
ec fKE f
If
E
127
Equivalent Circuit_1
o The internal voltage Ef produced in a machine is not usually the
voltage that appears at the terminals of the generator.
o The only time Ef is same as the output voltage of a phase is
when there is no armature current flowing in the machine.
o There are a number of factors that cause the difference between
Ef and Vt:
– The distortion of the air-gap magnetic field by the current flowing
in the stator, called the armature reaction
– The self-inductance of the armature coils.
– The resistance of the armature coils.
– The effect of salient-pole rotor shapes.
128
generator
motor
Ia
Ia
Ef
Eres
Vt
jX jXl Ra
+
+
+
Equivalent Circuit_2
Equivalent circuit of a cylindrical-rotor synchronous machine
129
Phasor Diagram
Phasor diagram of a cylindrical-rotor synchronous generator,
for the case of lagging power factor
Lagging PF: |Vt|<|Ef| for overexcited condition
Leading PF: |Vt|>|Ef| for underexcited
condition 130
Three-phase equivalent circuit of a cylindrical-rotor
synchronous machine
The voltages and currents of the three phases are 120o apart in angle,
but otherwise the three phases are identical.
+
Ia1
Ef1 jXs Ra+
VL-L
VL-L =3Vt
Vt
131
SELF-EXCITATION OF THE INDUCTION GENERATOR
 Induction generator is generally simpler, cheaper, more reliable, and
perhaps more efficient than either the ac generator or the dc
generator.
 The induction generator and the PM generator are similar in
construction, except for the rotor, so complexity, reliability, and
efficiency should be quite similar for these two types of machines.
 The induction generator is likely to be cheaper than the PM generator
by perhaps a factor of two, however, because of the differences in the
numbers produced.
 Induction motors are used very widely, and it may be expected that
many will be used as induction generators because of such factors as
good availability, reliability, and reasonable cost
132
 An induction machine can be made to operate as an
isolated ac generator by supplying the necessary
exciting or magnetizing current from capacitors
connected across the terminals of the machine
133
Doubly-Fed Induction Generators (DFIG)
• Doubly-fed electric machines are basically electric machines that
are fed ac currents into both the stator and the rotor windings.
Most doubly-fed electric machines in industry today are three-
phase wound-rotor induction machines.
• Doubly-fed induction generators have a number of advantages
over other types of generators when used in wind turbines.
 The primary advantage of doubly-fed induction generators when used in wind
turbines is that they allow the amplitude and frequency of their output voltages
to be maintained at a constant value, no matter the speed of the wind blowing
on the wind turbine rotor.
 Because of this, doubly-fed induction generators can be directly connected to
the ac power network and remain synchronized at all times with the ac power
network.
 Other advantages include the ability to control the power factor (e.g., to
maintain the power factor at unity), while keeping the power electronics devices
in the wind turbine at a moderate size. 134
135
136
• The same operating principles apply in a doubly-fed
induction generator as in a conventional (singly-fed)
induction generator. The only difference is that the
magnetic field created in the rotor is not static (as it is
created using three-phase ac current instead of dc
current), but rather rotates at a speed
137
138
Interaction between the rotor speed and the frequency of the rotating magnetic field
created in the rotor windings of a doubly-fed induction generator 139
140
141
142
143
144
145
Modes of operation of wind turbines
• The way a wind turbine is connected to a grid depends on the type of the
generator employed and the design specifications of the turbine. This
determines what other equipment is necessary and what control strategy may be
utilized.
• We call the various ways practiced by wind turbine manufacturers the modes of
operation.
1.Those that use synchronous generators, and
2. Those that use asynchronous generators.
In the first category the modes are: direct drive mode, fixed speed mode, and
variable speed mode.
In the second category, there are also three different modes that wind turbine
generators are put to work. In one of them, a squirrel-cage generator is used, and
in the other two, the generator is a wound-rotor induction machine.
Thus, we can refer to these modes as (a) squirrel-cage generator mode, (b) variable
slip mode, and (c) variable slip with doubly fed induction generator mode.
146
Direct drive mode
As the name implies, in this mode of operation the turbine and generator
are directly connected to each other, and there is no gearbox between
them.
A three-phase transformer stands between the generator and the grid, to
increase the voltage from the generator to the grid voltage.
A difficult condition to be satisfied here in such a mode is the necessity
for the turbine and the generator speed to be the same. Such a
requirement implies that the design speed of a turbine be high and a
generator with a large number of poles be used.
As we can recall, a generator with a large number of poles (similar to
those used in water turbines) has a relatively large diameter. Also,
operating a turbine at a high speed creates a lot of noise, which is not
desirable.
New designs try to overcome the problem of speed match by other
possible means such as hydraulic converters, or using permanent magnet
generators. Employing permanent magnets eliminates the need for higher
speeds of a generator in order to provide the rotor magnetic field.
However, the frequency of the generated AC electricity is low and,
147
Therefore, a frequency converter must be employed to raise the frequency to
that of the grid. Most recently Siemens introduced a permanent magnet
(synchronous) generator for wind turbines used in variable speed mode , but
connected directly to the turbine rotor. This generator has other design features
such as placing the permanent magnets on the outside of the stator winding.
148
Fixed speed mode
In fixed speed mode a synchronous generator is connected to the turbine
by means of a gearbox .
The gearbox increases the slow speed of a wind turbine to a high speed,
matching that of the generator.
In this sense, a smaller size generator can be used compared to the direct
drive, but still the necessity of running the turbine at a fixed speed is there.
This mode was practiced before the induction generators found their place
in wind power generation.
Since there can be a considerable difference in the amount of power at high
wind speeds compared to low wind speeds, in some turbines two
generators were involved, a small generator for low wind speed and a large
generator for high wind speeds.
A switching mechanism was required to disengage one and bring in the
other at a certain wind speed. This arrangement is no longer utilized
presently in today’s more sophisticated and more powerful wind turbines
149
Variable speed mode
In order to capture wind power at a wider range of wind speeds the
variable speed mode is utilized by some turbine manufacturers.
This method relaxes the tight condition of turbine speed control.
Variable speed turbines use electronic converters to change the
generated AC electricity (which can be at any frequency, depending
on the wind speed) to DC and then convert the DC back to three-
phase AC.
With such a design there is no restriction on the speed at which a
turbine runs, except that it should not overload the generator and
the electronic components. Converting AC to DC is performed by a
rectifier, and converting DC to AC is carried out by an inverter. The
two of them together, as utilized in the variable speed mode, is
sometimes called a frequency converter, since the initial AC is
converted to a second alternating-current electricity with a different
frequency. 150
One of the disadvantages of the variable speed turbine is the
initial cost of the electronic devices involved, since these devices
must be able to handle the full power of the turbine. This cost
can constitute a considerable percent of the total cost, and can
be prohibitive.
151
Variable slip mode
• From the discussion of the induction machines it can be
seen that if the slip of a machine is altered by introducing
external resistance in series with the rotor winding it is
possible to better adapt the operating point of an
induction generator to the maximum point of the turbine
characteristic curve.
• This method has been implemented in some turbines in
order to have the turbine operate more efficiently and
near the maximum point of its characteristic curve,
152
Variable slip with doubly fed induction generator
 We have already had a discussion of how the doubly fed induction generators work,
Suppose that a squirrel-cage induction generator can work at wind speeds between 4
m/sec and 20 m/sec.
 This implies that the cut-in speed is 4 m/sec and the turbine does not have any
production below this speed, and the cut-out speed is 20 m/sec and the turbine must
stop if the wind speed exceeds this.
 Now, if a same size induction generator with a wound rotor is used instead, because the
rotor winding is accessible, we can connect the rotor winding to external circuits. The
squirrel-cage generator had to be stopped at a 20 m/sec wind speed because the higher
speed wind would cause the generator to overload or the speed would go beyond the
limit, increasing the frequency.
 With the wound-rotor generator, part of the available energy is extracted from the rotor
winding, and at a 20 m/sec wind speed the generator has not yet reached its maximum
capacity; it can continue to generate electricity, say, up to 23 m/sec wind speed.
 In addition to that, at lower-end wind speeds instead of stopping production at a 4 m/sec
wind speed, this generator is still capable of continuing to work until wind speed drops to,
say, 3 m/sec; thus, grasping more wind power within a wind regime
153
In a doubly fed induction generator, a portion of the generated
electricity is from the stator. This portion can be up to about 70% of
the generator power rating. The rest, reaching a maximum of 30% of
the generator power rating, comes from the rotor winding.
The portion generated by the stator is formed by the same principle
as the squirrel-cage generator and the performance of the generator
and its circuitry are similar to those of a squirrel-cage generator.
On the other hand, the frequency and the voltage of the portion of
electricity from the rotor are not compatible with those of the grid.
In order to feed this portion into the grid both the frequency and
the voltage must be changed. This is done in a similar manner to
what was discussed for the variable speed mode of operation. The
alternating current electricity from the rotor is first converted to DC
with a rectifier and, in turn, the DC voltage is converted back to AC
with the required frequency and voltage.
154
As we can see, the electricity from the stator is connected directly to the grid, whereas
the electricity from the rotor must pass through the back-to-back converters for AC-to-
DC-to-AC conversion.
The back-to-back converter works both ways. It consists of two programmable
converters that can convert AC to DC or DC to AC, based on the requirement, according
to the wind speed. The converters are connected together by a capacitor, which
performs as a DC source. The voltage of this capacitor is kept at a constant value by one
of the converters performing as a source while the other converter acts as a load.
At higher wind speeds where the generator rotor rpm is higher than the synchronous
speed (based on the grid frequency), the converter connected to the rotor winding acts
as an AC-to-DC converter and supplies the DC source.
155
• At lower wind speeds, when the generator rotor rpm drops, the
actions of the two converters are switched. An alternating current
with appropriate frequency is generated by the converter attached
to the rotor winding and is injected to the rotor windings.
• In this case, the converter attached to the rotor winding becomes
a consumer (a load) and the other converter becomes a source.
The advantage of this mode over the variable speed mode,
described earlier, lies in the fact that the cost of the electronic
components in this mode is much lower than in the variable speed
mode, since they must be rated for only 30% of the power.
• This is a remarkable advantage of doubly fed induction generators
used in wind turbines compared to variable speed mode using
synchronous generators.
156
ELECTRICAL SYSTEM CONCEPTS
Grid monitoring
The grid data is detected by the electrical quantity collection
module equipped with power converters and monitored by the
controller. The grid data detection is divided into the following five
aspects.
Voltage: The three phase voltage is detected continuously all the
time. These detection values are stored after calculating. The
voltage measuring and calculation value is also used for monitoring
over voltage and under voltage in order to protect the wind
generating set.
Current: The three phase current is detected continuously all the
time. These detection values are calculated and stored. The
voltage measuring and calculation value, the current measuring
and calculation value and some other data are used together to
calculate the output and consume of wind generating set.
157
Frequency: The frequency is used to detect the three phase
continuously. These detection values are calculated, stored and
compared to the specified value for calculation. Once the
frequency detected higher than or lower than the specified
value, the wind generating set will stop at once.
Active power output: The three phase output
power is detected continuously. These detection
values are stored and used to perform different
calculation of average. The total three phase output
power is calculated according to the measured value
of each phase of output power, in order to calculate
the output and consume of active electric degree.
The active power value also serves as the stop
condition for overload or under load of wind
generating set.
158
Reactive power output: Continuous detection of three
phase reactive power is done then stored and used to
perform different calculation of average. The total three
phase output power is calculated according to the
measured value of each phase of output power.
Bridge rectifier
The rectifier system used in AWF is six phase full bridge
rectifier system. Converts the six phase AC output comes
from generator to DC output. The rectifier system is
consisted up of using twelve uncontrolled diode
components. Rectifiers are characterized as non linear
loads causing harmonics in the wind farm operation.
However, as compared to the three phase rectifier system,
the six phase rectifier used in AWF is expected to have
lower du/dt effect. Hence, it may results low emission of
harmonics effects relatively.
159
Six phase system also has more stable and increased
amount of DC- link voltage production than three
phase system. This has been proved mathematically
as follows. For three phase system, the voltage is
given as,(AWF)
160
161
Frequency Converter (AWF)
The connection of the wind farm to the public grid is done by a frequency converter system
and a transformer. The frequency converter has been specially designed for the use
together with synchronous generators. It allows a complete separation of the generator
operation from the grid system. So variable speed operation of generator in a speed range
of 9 to 17.3 rpm is possible. At the generator output side, a 12 – pulse uncontrolled rectifier
with a subsequent step-up converter is used to avoid voltage peaks (du/dt loads) in the
generator windings, which has a very simple, but robust layout. Main circuit of the converter
system adopts AC-DC-AC structure, and sends the energy of PMSG to the grid.
The main circuit diagram of the converter system is as follows.
162
TURBINE PLACEMENT
 The production of large quantities of electricity will require the installation of many wind
turbines. There are many economic benefits if these turbines are installed in the clusters
that we call wind power plants or wind farms.
 That is, installation can proceed more efficiently than if the turbines are widely distributed.
Operation and maintenance can be done with minimum personnel. Collection of the
electricity generated can be accomplished efficiently.
 The larger amounts of concentrated power can be more easily transformed to higher
voltages and distributed on the utility grid.
 Turbines will typically be placed in rows perpendicular to the prevailing wind direction.
Spacing within a row may be as little as two to four rotor diameters if the winds blow
perpendicular to the row almost all the time.
 If the wind strikes a second turbine before the wind speed has been restored from striking an
earlier turbine, the energy production from the second turbine will be decreased relative to
the unshielded production. The amount of decrease is a function of the wind shear, the
turbulence in the wind, the turbulence added by the turbines, and the terrain.
 This can easily be in the range of five to ten percent for downwind spacing’s of
around ten rotor diameters. Spacing the turbines further apart will produce more
power, but at the expense of more land, more roads, and more electrical wire.163
We will define two turbine spacing’s,
Dcw as the crosswind spacing within a row of turbines,
Ddw as the downwind spacing between rows of turbines.
These are calculated as a constant times the number of rotor
diameters Dr. The terms are shown in Fig. below
• It appears that a reasonable spacing is four rotor diameters
between turbines in a row and
• Ten rotor diameters between rows.
• The rows would be aligned across the prevailing wind direction,
usually in a east-west direction in this part of the world where
strong winds are usually from the north or south.
• We will consider that spacing's less than 3Dr in a row or 8Dr
between rows will need special justification. 164
Dimensions of Turbines in a Wind farm
165
SITE PREPARATION
• The first step in constructing a wind farm is to acquire the right
to use the land. Land may be either purchased or leased,
depending on the circumstances.
• It holds the capital costs down to a minimum. It may be the only
practical method of acquiring large tracts of ground from many
owners if a large wind farm is planned.
• Depending on the type of turbine and the spacing, most of the
land may still be usable for agricultural purposes.
166
• On the other hand, multi mega watt turbines have not proven
themselves cost effective, so wind farms are installed with smaller
turbines, mostly in the 50 - 500 kW range.
• The smaller turbines will have a much greater density on the land
and therefore affect with farming operations to a greater extent.
• For example, the Carter 300, a guyed turbine rated at 300 kW,
with a crosswind spacing of 4 diameters and a downwind spacing
of 10 rotor diameters, would have 8 rows of 20 turbines each on a
square mile of land.
• The access roads and guy wires would make it very difficult to
grow row crops.
• It may be best to buy the land, plant it to grass to minimize
erosion, and perhaps harvest the grass for cattle feed.
167
• There may be some sites which do not require access roads
because of rocky or sandy soil conditions, but most sites will
require graded roads with a crushed rock or gravel surface so
work vehicles can reach a turbine site in any kind of weather.
• The minimum length of access roads would be the total length
of all the turbine rows plus the distance across the wind farm
perpendicular to the rows plus the distance from the nearest
existing road to the Wind farm.
• Some turbine types, such as the Carter 300, may require two
access roads per row of turbines. One road would be for access
to the base of the turbine and the other road would be to reach
the guy point from which the turbine is lowered to the ground
for maintenance.
168
• While the length of access roads and the length of electrical wire
required to interconnect the turbines is easy to calculate for a given
site with a given turbine layout, detailed economic studies involving
different wind farm sizes, perhaps with different turbines, are more
easily performed with simple formulas which determine these
lengths for given assumptions.
• We will therefore develop the notation which will allow such studies
to be performed in an efficient fashion. We define the power rating
of an individual turbine as P tur and the number of turbines in the
wind farm as Nt farm. The total power rating of the wind farm, Pwf, is
then
169
• Each row will have some length Drow as determined by land
and electrical constraints.
• In the Great Grasslands, county and township roads usually
have a distance between road centerlines of one mile (5280 ft)
so a row length of 5000 ft would allow the end turbines to be
140 ft from the road.
• This would usually be the practical maximum row length in this
part of the world.
• The tentative number of turbines in a row, Ntrow, for a tentative
row spacing Dcw, would be given by
170
• This calculation should be treated as integer arithmetic. That is, a result of 9.62
would be interpreted as either 9 or 10 turbines per row.
• Other constraints may require either a smaller or larger value. If four turbines are
to be operated from a single transformer, for example, then it may be
economically desirable to have the number of turbines in a row be some multiple
off four, say 8 or 12 for our tentative calculation of 9.62 turbines per row.
• One design choice which must be made is whether to hold the turbine separation
at exactly four rotor diameters, for example, and let the row length be less than
the maximum possible value, or to fill all available space and let the turbine
separation differ from exactly four rotor diameters.
• One generally wants to use all available land but there may be cases where a
small wind farm is to be installed on a large piece of ground that one would just
use the nominal turbine spacing.
• Once the actual number of turbines per row, Ntrow, has been selected, along
with the actual row length Drow, the actual turbine spacing in a row Dcw is given
by
171
• The number of rows and the corresponding length of a column of wind turbines,
Dcol, will be determined in a similar fashion.
• The size of the piece of land and zoning requirements will determine the
maximum column length.
• The maximum number of rows would be used to compute the total number of
turbines in the wind farm and the total electrical power rating.
• There may be financial or technical limitations on the number of turbines or the
total power, so fewer rows may be necessary.
• There may also be a requirement for an even or odd number of rows for
economic efficiency of wind farm layout.
• A rectangular piece of ground would be expected to have the same number of
turbines in each row although local terrain features may require some turbines
to be omitted from the spot they would otherwise occupy.
• There may need to be some iteration between the calculation of the number of
turbines per row and the number of rows.
• Once the column length Dcol and the number of rows Nrows has
been selected, the actual down wind spacing Ddw can be calculated.
172
• The length of a rectangular fence around the perimeter of the wind
farm would be
• where ht is the hub height of a turbine and Dr is the
rotor diameter. Increasing the fence length by the hub
height plus half the rotor diameter on each side will
allow each turbine to be laid down in any direction
without the rotor striking the fence.
• If the turbines do not fill the entire purchased area,
then the fence would be longer since it would normally
be placed at the boundary. If a section of land was
purchased, the length of fence would be approximately
four miles. 173
ECONOMICS OF WIND ENERGY
• There are two types of costs for a wind energy project.
• The first category is the initial costs. Initial costs are associated
with the purchase and installation of wind turbines up to the point
that they are ready for production.
• It is normally a one-time expense that a developer must pay for at
the beginning of a project.
• However, in addition to the price of a turbine and the installation
cost, there are other costs that are not so evident, and that one
may overlook.
• We may categorize the initial cost, thus, into direct and indirect
costs, as discussed here. Direct costs are for turbine(s) and its
ancillary components (controls, transformers, etc.), turbine
foundation and installation, transportation, and connection to the
grid.
174
• Indirect costs are for the purchase of land and/or the site,
roads to access the site, extra cost if the site is far from
the grid, legal fees, and so on.
In this section we consider the various initial costs of a wind
energy development project
• The cost of a turbine is what one must pay to the manufacturer for
all the components of a turbine.
• Normally a turbine is sold as a whole, like an automobile. So,
although the blades, the gearbox, the generator, the nacelle, and
the tower can be manufactured by different companies, they are
already matched together and are delivered to a customer.
• At delivery to the site, however, a turbine is not yet assembled
because of the large size. Each major component is delivered
separately, and the assembly takes place on site only after the
foundation is ready 175
• The cost for a turbine, thus, is the price one
must pay for: tower (including what is inside the
tower, such as ladder, cables, lights and so on);
gears and motors for yaw motion; nacelle
(containing all auxiliary parts as oil heat
exchangers, space heaters, etc.); generator;
gearbox; rotor (hub, blades, all the controls
inside them); turbine controller; pad mount
transformer; and all other small components for
measurements, instrumentation,
communication, and control.Installation
176
Installation of a turbine consists of
1. Foundation construction
2. Erecting the turbine
3. Connection to the grid, testing, and commissioning
• The foundation of turbine is a giant block of concrete that must
be able to hold the turbine; that is, it must withstand and transfer
to ground all the force of weight and the lateral forces that a
turbine gets from wind.
• The diameter of a turbine tower can be around 10–12 ft (3–3.6
m), whereas the diameter of the foundation can reach 50–55 ft
(15–17 m). The depth of the foundation is accordingly
proportional.
.
177
• In this regard, the bulk of the foundation is hidden in
the ground, covered by soil.
• Only the part of the foundation a turbine is bolted to
shows from outside, like an iceberg, only the tip of
which is out of the water.
• Considering the size, weight, and the forces exerted on
a turbine, the weight of the foundation block must be
comparative.
• The dimensions of the foundation, depending on the
type of soil and the ground condition, are determined
to withstand the forces
178
• In this respect, the construction of the foundation implies digging the ground and
replacing the soil with thousands of cubic yards of reinforced concrete.
• Obviously, the cost of this operation is not trivial. But it is a one-time expense that
comprises a significant percentage of the initial cost of a turbine After the
foundation is ready, erection of a turbine is usually carried out by setting up the
base (lowest segment) of the tower.
• The tower arrives to the site in three or four segments, depending on the height
and the design—the base, one or two middle segments, and the top.
• The base is fixed to the bolts mounted in the foundation.
• This follows by fixing one by one the other segments of tower on top of each
other, and bolting each to the previous one.
• After the tower is completed, the nacelle, the gearbox, the generator, and other
components, depending on the way a turbine is designed, are lifted and fixed in
their places.
• Finally, the rotor, which was assembled on the ground, is lifted and attached to
the nacelle.
• All the lifting must be done by strong and large cranes that are able to reach
higher than the nacelle .
• This installation of the turbine is also costly and the operation counts for a non-
negligible percentage of the initial cost.
179
Transportation
• Another portion of the initial cost is the expense of transporting the
turbine(s) to the site. That is, from the manufacturing site to the wind farm.
Whereas the previous two cost items are almost the same for two identical
turbines, this cost can be very different and depends on factors such as the
distance from the manufacturer, how far the site is from major roads, and
how difficult access is to the site.
• All the pieces of a turbine are either heavy or long. For on-road
transportation of a large turbine (over 1 MW), each blade is carried
separately and each segment of the tower is also carried separately on a
special truck for long loads.
• On large roads and highways, this is normally not a problem provided that the
highway safety code is respected. On smaller roads and in mountainous
regions, nevertheless, a long vehicle may have difficulties in turning, in
addition to disturbing the other traffic, which can lead to travel time
limitations and long delays. As well, if no appropriate road exists from a main
route to the site, new temporary roads must be constructed. These are the
extra costs that cannot be avoided.
180
Grid connection
• The same thing that was mentioned for the transportation and road factor is
true also for connection to a grid.
• That is to say, if a transmission line exists in the vicinity of a wind farm,
connecting the farm to the grid is much less expensive than if a wind farm is in
an area where either there is no transmission line or there is no more capacity
for an existing transmission line. Installing transmission lines, when necessary,
adds to the cost of a project.
• For a wind farm, all the generation, that is, the output electricity from turbines,
is put together in a collector. The collector, which operates like a substation, is
connected to a grid. The cost of the substation and the cables from turbines
(usually buried underground cables) is included in the initial cost of a wind farm.
Legal and other costs
Among the indirect initial cost of a turbine there also are those
expenses for legal issues such as right of way, agreements with land
owners where the turbines are located, various contracts, insurance
for operations, and similar items. This cost is not very high, but still
has to be a counted for when a wind farm is to be developed 181
Operating cost
The operating cost or running cost for any plant or business activity, including a
wind farm, is the regular day-to-day expenditure for running the business. For a
general plant, this is normally addressed as operations and maintenance. The
breakdown of this cost depends on the type of the activity. The cost associated
with a wind power plant can more specifically be categorized into:
• Operations
• Maintenance
• Insurance
• Lease and Royalty
• Taxes
For a production or manufacturing plant, normally the cost of raw material must
also be added to the list. For an activity that requires people, the building to
accommodate them, heating, office supplies, and so on are to be also added.
For a power plant, in addition to these there is a larger cost for fuel. Compared
with gas, fossil, coal, and nuclear power generation plants, the fuel for a wind
turbine is wind, which is free. With the others, one has to pay for gas, coal, oil,
or uranium.
Compared with gas, fossil, coal, and nuclear power generation plants, the fuel
for a wind turbine is wind, which is free. 182
Running cost
• We consider here the other wind turbine operating costs except the
maintenance for further discussion.
• When a set of wind turbines are in production they work in open air
in the land where they are installed. In many cases, this land does
not belong to the developer of the wind farm. It can belong to one
or more owners. Based on a contract, a yearly amount is paid to the
owner of the land in the form of rent or lease for the land. At
today’s rate this amount is $5000 to $6000 for each turbine.
• A second item of this cost is the amount to be paid for the
insurance.
• Insurance of an operating turbine is necessary. Again, this is based
on the content of the insurance policy. It could be for the coverage
on the equipment failure, damage to surrounding area, injury to
people, fi re, and so on. This could be much more than the
aforementioned figure for rent, for each turbine. 183
• A third item that comes into effect is the tax that a company must
pay.
• Tax is usually calculated based on the income of a corporation. For
a wind farm however, certain tax breaks are granted by
governments to help or persuade companies to invest in clean
energy.
• The tax sometimes makes a big difference in the financial status of
a wind energy project. Companies seriously take this into account,
since the tax to pay determines a “go” or “no go” decision for a
project.
• The salary to be paid to technicians for the maintenance and
upkeep of a turbine can be regarded as part of the maintenance
cost.
• Nevertheless, supposing that there is no repair for a turbine, but
technicians are paid and are available to do any repair job, it could
be considered a part of this cost category.
184
Maintenance cost
• Like any other machine, wind turbines can break every now and
then and they need to be fixed.
• Also, regular maintenance such as inspection of parts and
changing oil are necessary for proper work of a turbine.
• Maintenance, in general, falls into two types: fault correction
maintenance (or corrective maintenance) and preventive
maintenance. Corrective maintenance refers to bringing back a
turbine to working order after a part has failed and has caused
the machine to shut down; preventive maintenance, on the other
hand, is beforehand scheduled inspection, detection, correction,
and repair of machine parts in order to prevent future
breakdowns and failures that could be more costly.
• In preventive maintenance, some parts that are prone to fail soon
are replaced, even if they are still working. The cost of
maintenance can become very high and prohibitive, and
companies must reduce this cost to a minimum by paying careful
attention to what the causes of problems are and eliminate them185
• The cost of maintenance, as we’ll see here, is not just
the price of the items that need to be replaced and the
labor.
• Here we can again categorize this into direct and
indirect classes. When a turbine shuts down because of
a fault or for maintenance the following costs are
involved:
a. Loss of revenue for the whole period of downtime.
b. The cost involved for the problem to be fixed.
• Since turbines are normally remote from the offices and
people to maintain them, it takes a long time for
technicians to reach a turbine and diagnose the
problem.
186
• Climbing a turbine with the proper safety gear on also adds to the
required time.
• Moreover, the size and weight of a piece to be replaced, and the
time of the year (consider below-freezing temperature in a windy
region with a lot of snow on the ground) directly influence the
downtime and the amount of revenue lost.
• If a major component, such as a blade, gearbox, generator, and so
on needs a repair, the cost is very high and in most cases requires a
crane to be brought to the site.
• This is a noticeable cost for a wind turbine. By properly looking
after the turbine and doing scheduled inspection and preventive
maintenance, the maintenance cost can be minimized.
• Figure below depicts how the maintenance cost for a turbine can
be kept to a minimum, whereas it can skyrocket to a much higher
amount.
• This figure illustrates the effect of preventive maintenance
(scheduled maintenance) for a turbine in a number of years
187
Proper scheduled maintenance can eliminate many unnecessary costs and revenue losses.
188
Comparison with other energy sources
• A distinct difference between a wind power generation facility and a conventional fossil
power plant of the same size is the initial cost. The initial cost for a wind farm is much
higher than the initial cost for a fossil power plant. Since the initial cost has to be paid
up-front, it makes it more difficult for investment.
• Nevertheless, since one has to pay for the fuel, but wind is free, the difference gradually
changes the course.
• Each year the cost of maintenance, other running costs, and the price for fuel adds up
to the amount of expenditure from an economical standpoint; that is, the invested
capital.
• The total cost of a project, thus, can be shown by adding all the cost in each year to the
cost of the previous year.
• The result is an ascending curve. Figure below illustrates the matter in broad terms
(that is, without any variation of the cost from one year to the other) for a typical wind
farm and a fossil plant. In this figure the price of oil (gas, coal) is considered to remain
constant over the 20 years that the graph shows. Also, no inflation of prices is taken into
account for more clarity of the comparison.
• According to this graph, after 15 years the cost of the fossil plant exceeds that of the
wind farm. In reality, inflation is not zero and the increase in the oil price cannot be
ignored.
• These will affect the number of years one surpasses the other. A plant is expected to be
productive for 20 to 25 years. In practice, it may perform well beyond that, say, up to 30
years. Considering the total cost of a fossil plant after this time, it is obvious from figure
below that the cost of a wind farm is much lower than the cost of a fossil plant.
189
Comparison of total long-term cost of a fossil power plant with that of a wind power plant.
190
• Any industrial plant (power generation or manufacturing) comes to the end of its useful
life, and operations will be stopped when the cost of running the plant exceeds the
revenue from the plant. In such a case, the plant will be abandoned or salvaged.
• The 20 to 25 years, mentioned above, is for many large projects. For an advancing
industry such as wind turbines, a plant can become outdated before that period. The rule
of scan for industrial machines, and a wind turbine is not an exception, is that the larger a
unit, the more efficient it is.
• For wind turbines, the new generations are around 2–3 MW, compared to those at 500–
750 kilowatts. So, it will be no surprise if a wind turbine is decommissioned (put out of
work) even before its life expectancy has ended.
Cost per unit
• It is sometimes necessary to know the cost per unit for an item. For instance, what is the
cost for a 2-MW turbine? Or, what is the cost per watt in a wind farm?
• the initial cost of wind turbines was analyzed and the various components of the cost
were explained.
• From that discussion it is easy to realize that the cost associated with a single running
turbine depends on a number of factors, and it is not easy to just assign a number to the
cost. In other words, the cost for each individual case can be specific for that case.
191
• For two wind farms, the cost of purchase of a turbine may not change that much,
but the cost of transportation and connection to the grid can be significantly
different.
• Consider two wind farms, one with 150 turbines and one with only 10 turbines.
The cost of constructing access roads and pavement to bring the turbines to the
site, and the cost of a substation for grid connection, will be shared between 150
units in the first case, whereas it is for only 10 turbines in the latter.
• On the other hand, when comparing the older turbines with a smaller capacity
with today’s larger turbines, a difference must be observed for advancement of
technology, increase of efficiency due to the larger size, and decrease in cost of
installation for less number of turbines (consider installation of 300 units of 400-
kW turbines versus 60 units of 2-MW turbines, both totaling 120 MW of installed
energy).
• Thus a figure for the average cost, based on the total cost of many wind farm
projects, can be obtained. This figure can be used as an index or a rule of thumb in
order to roughly determine the cost of a project, or compare past and present
costs.
• At today’s prices one can say that the cost of a wind turbine is 1.2–1.4 dollars per
watt. Thus, for example, the cost of a 2-MW turbine is about $2.6 million.
192
A case study
In this study, we take the example of a wind farm with a number of turbines. We
want to see if the project of developing this wind farm makes a profit, or if it should
be rejected. Each turbine to be installed is 2 MW and the total cost of developing the
farm is based on the simpler value of $1 per watt. In this sense, calculation can be
made for one dollar, but here for the sake of simplicity it is carried out for one
turbine at $2M. The following data are necessary (numbers are all assumptions):
• Years of operation _ 25
• Interest rate =7%
• Operating cost =5% (100,000$/year)
• Selling price per kilowatt-hour =$0.04
• Capacity production per year =40%
Note that the installed power is 2 MW. But, the production is less than the installed
power. Production varies during 24 hours and also it varies based on the season.
For this project there are three items that we must consider and find their values to
compare: (a) the cost of investment (initial capital), (b) the cost of operations, and (c)
the income from selling the product. If the total cost after 25 years is less than the
total income, the project is not profitable; otherwise the difference shows the profit
after 25 years. The first year is considered the development stage and neither the
operating cost nor the income are considered.
193
194
Project cost and income in 25 years (electricity at 4 cents per kilowatt-hour).
195
illustrates the above numbers and how the cost and income are
related. Note that instead, we can subtract the cost each year from
the income, and use the same formula for the difference, which is
the net profit each year. The reason it was done separately is that
we may want to see if the electricity is sold at a different rate, then
what the income would be. For example, consider that the sale
price is 5 cents per kilowatt-hour, instead of 4. Then the income
from sales will be (no tax or tax break is considered)
196
Project financial details (electricity at 5 cents per kilowatt-hour). 197
The corresponding graph is shown in Figure
above. Instead of finding the values of the
investment and net income after 25 years, it is
possible to base the calculations on the present
values of them.
In this way, the net present value can be found. It
is another way of doing the calculations based on
today’s worth of money. The results lead to the
same conclusion. That is, for a price of 4 cents
per kilowatt-hour there is a loss, but for 5 cents
per kilowatt-hour there is a profit.
198
Thank You!!!
199

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Detail analysis and design point of vie on wind power plant

  • 1. 11
  • 2. 2
  • 3. Expected learning outcome The Trainer will be able to understand • Basic Wind resource assessment • fundamental liner momentum and aerodynamics theory of wind turbine • Electric power extraction from wind • Wind turbine types, components and their operation. • Wind turbine farm, siting and wind energy economics 3
  • 4. Introduction to Wind Energy • The role played by electricity for the sole functioning of the industries, that the existing development of the world is relied at, is increasing. • The energy demand across the globe is also rising along with its side effects to the atmosphere and this requirement leads the world to look forward for an extensive and environmental friendly electrical energy sources like that of the renewable energy sources 4
  • 5. It is estimated that, at least for about 3000 years the power of the wind has been used, windmills were used regardless of the functions they perform like for water pumping and sailing ships. From around 1990, regardless of the available oil at a very low price, the main driver for the extraction and use of wind turbines to generate electrical power was raised due to the very low CO2 emissions and the potential of wind energy to help in controlling the climate change. 5
  • 6. 6 Then from around 2006 the very high oil price and concerns over security of energy supplies led to a further increase of interest in wind energy and a succession of policy measures were put in place in many countries to encourage its use. In 2007 the European Union declared a policy that 20% of all energy should be from renewable sources by 2020.
  • 7. The studiesw and reports for 2011 presented that, the growth regarding wind energy in the world is accelerating at a rate which is much higher than the other renewable sources of energy. The worldwide wind capacity, extended to 215 GW by the end of June 2011 and at the end of the year it went to 236.749 GW. Worldwide wind capacity grew by 9.3 % within six months and by 22.9 % on an annual basis, whereas, the annual growth rate in 2010 was 23.6 %. 7
  • 8. 8 The total installed wind capacity in the whole world was 283 GW by the end of the year 2012. This capacity can cover almost 3 % of the electricity demand all over the world. And it went to 318 GW in 2013. According to the estimation conducted by WWEA, at least 44 countries added a combined 45GW of capacity (more than any other renewable technology), increasing the global total by 19% to 283 GW in 2012 and around 12.37% in 2013. Figure 1.1 shows the growth of the world wind potential from 1996 till the end of 2013.
  • 9. 9
  • 10. Energy can come from coal, oil, and other sources. But we also have an abundance of wind, sunshine, and other natural sources of energy that do not result in pollution. We measure our energy consumption by the kilowatt- hour (kW-hr). One kilowatt-hour is the amount of energy that a 100-W light bulb consumes in 10 hours. Pollution, in the form of generating CO2, from coal is 0.712 kg (1.57lb) per kW-hr. This means that the energy required to light each 100-W light bulb for only 10 hr if it comes from a coal plant generates 1.57lb of CO2. coming from a coal plant, the energy to power each 100- W light bulb for only 10 hr generates 1.57 lb of CO2. 10
  • 11. Any renewable energy, although abundant, suffers from two major drawbacks: It is a low-level energy and it is not continuously available. Being a low-level energy implies that we cannot expect to have a wind turbine with the same capacity as a thermal plant. 11
  • 12. 12 A thermal plant (steam and gas turbines) can have a capacity of 500 MW(1 megawatt 1,000,000 watts) or more with only one or a few turbines, whereas for that capacity we may need at least 200 wind turbines in an onshore wind farm. Moreover, a 500 MW thermal power plant is normally capable of delivering that much power on a continuous basis, whereas the output of a wind turbine depends on the wind and fluctuates with the time of the day and the month of the year. The very first condition for a wind farm is that it has good wind and is appropriate for installation of wind turbines. To verify this, the first thing to do is to collect wind data. area for wind power generation
  • 13. A piece of land may look windy and seem to be a potential place for developing a wind farm. A single observation, however, is not sufficient for a project that can cost hundreds of millions of dollars. Wind data in basic form can be found from historical data and wind resource maps that show the average wind speeds for various regions in a country. Further and more specific wind monitoring should be done on a piece of land that has been identified as a potential site for a wind farm. 13
  • 14. Meteorological studies are necessary for wind monitoring. A meteorological tower with measurement instruments that record wind speed and direction is installed and wind data are collected and recorded. A meteorological tower (abbreviated as met tower) is a single tower, similar to a communication tower, supported by guy wires, at the top of which measurement instruments are installed. These towers can vary in height from 10 m (33 ft ) to 70 m (230 ft ). For better and more reliable results, if no data from a region are available, this study can continue for 3 years. Depending on the history of the region, this may be reduced to 2 years or 1 year. Based on the analysis of data and economic analysis of the cost of a project a go-ahead decision can be made14
  • 15. A second condition to be verified is the availability of a transmission line. In fact, this is more a line capacity verification and access reservation, rather than a question of whether or not a transmission line exists. A transmission line that has reached its maximum capacity cannot be used for new projects, even though it physically exists. Among other preconstruction activities for a wind farm is formal agreements with authorities for matters such as aviation, broadcasting, distance from public roads, distance from residential areas, and so on, as well as agreements with landowners if the land is not owned by the developer (which is most often the case). 15
  • 16.  After a site has been regarded as having the potential for a wind farm, it is necessary to perform soil studies in order to design the appropriate foundation for the turbines.  Site design, turbine selection, and interconnection to the electrical grid are part of the engineering work for a project.  The initial cost of developing wind farms is high. For this reason, in order to facilitate it for companies and persuade them to invest in wind projects, governments introduce incentives in the form of “tax breaks” and “accelerated cost recovery” for companies.  These mechanisms stimulate investments in renewable energy, without which the cost per kilowatt-hour of generated energy can be higher than that from nonrenewable power plants. 16
  • 17. WIND POTENTIAL STUDIES IN ETHIOPIA Ethiopia depend on heavily on a limited set of renewable energy resources to meet its energy requirements: principally biomass for thermal energy in the residential and commercial sector and large hydropower for electricity. The Government of Ethiopia has planned to scale up and diversify the Renewable energy mix, to minimize hydropower dependency; thus the focus has been shifted to Renewable energy sources to fulfill the demand. The planned Renewable energy mix for 2015, presented 860 MW of energy is expected to be generated from Wind Energy 17
  • 18. 18 The Ethiopian Government had prepared a Master Plan for wind and solar energy for investigating the available wind and solar energy resource, which recommends the major policy options to be developed for wind and solar energy expansion along with recommendation of 51 wind projects having a total planned capacity of 6,820 MW
  • 19. Planned renewable energy mix for 2015 Distribution of average wind speed at 50 m 19 In addition to the growing economic attractiveness of wind energy, there are major essential arguments for its use throughout the world, such as: • Wind energy is one of the renewable energy systems with the lowest cost of electricity production and with the largest resource available. • Wind-power plants emit absolutely no CO2, the major pollutant when fuels are burned.
  • 20. • The operation of wind turbines leaves behind no dangerous residues as do nuclear plants. • Decommissioning costs of wind turbines are much smaller than those of many other types of power plants, especially compared with those of nuclear generators. • Land occupied by Wind Farms can find other simultaneous uses like agriculture 20
  • 21. Wind resource • Most renewable energy ultimately comes from the sun. Winds are produced by uneven solar heating of the earth’s surface. Such irregular heating of earth’s surface creates a circulated air: and that air flows from areas of high pressure to areas of low pressure. That movement of air is named as wind. From 1-2 % of the sun’s energy reaching the earth is converted into wind • Wind results from expansion and convection of air as solar radiation is absorbed on Earth. On a global scale these thermal effects combine with dynamic effects from the Earth’s rotation to produce prevailing wind patterns. 21
  • 22. Characteristics of the wind • Wind resources are particularly high in coastal areas because wind can move unhindered across the smooth surface of the sea. • Furthermore, temperature differences between water and land cause local compensating streams. • The sunlight heats the land more quickly than the water during the day. • The results are pressure differentials and compensating winds in the direction of the land. These winds can reach up to 50 km inland. • During the night the land cools much faster than the sea; this causes compensating winds in the opposite direction. 22
  • 23. Table 1: wind speed classification 23
  • 24. All countries have national meteorological services that record and publish weather related data, including wind speeds and directions. The methods are well established and co-ordinated within the World Meteorological Organization in Geneva, with a main aim of providing continuous runs of data for many years. Consequently only the most basic data tend to be recorded at a few permanently staffed stations using robust and trusted equipment. Unfortunately for wind power prediction, measurements of wind speed tend to be measured only at the one standard height of 10 m, 24
  • 25. Therefore to predict wind power conditions at a specific site, standard meteorological wind data from the nearest station are only useful to provide first order estimates, but are not sufficient for detailed planning. Usually careful measurements around the nominated site are needed at several locations and heights for several months to a year. These detailed measurements can then be related to the standard meteorological data, and these provide a long-term base for comparison. In addition, information is held at specialist wind power data banks that are obtained from aircraft measurements, wind power installations and mathematical modeling, etc. Such organized and accessible information is increasingly available on the Internet. 25
  • 26. • A standard meteorological measurement of wind speed measures the ‘length’ or ‘run’ of the wind passing a 10m high cup anemometer in 10 min. Such measurements may be taken hourly, but usually less frequently. • Such data give little information about fluctuations in the speed and direction of the wind necessary for accurately predicting wind turbine performance. • Continuously reading anemometers are better, but these too will have a finite response time. • A typical continuous reading trace shows the rapid and random fluctuations that occur. • Transformation of such data into the frequency domain gives the range and importance of these variations. 26
  • 27. Variation of wind speed with height  The wind speed is usually recorded at a height of 10 m. Changes in elevation can change the wind speed in a distance of only a few hundred meters. Hills or mountains influence the wind speed significantly.  Obstacles, plants or hills near a wind generator site can slow the wind significantly.  Single obstacles are no problem if the total rotor area is over three times higher than the obstacle or if there is sufficient distance between the wind generator and the obstacle.  Without proper clearance, wind turbulence can reduce the usable wind energy. 27
  • 28. The wind speed increases with the height from ground because the wind is slowed down by the roughness of the ground. Wind generators usually have hub heights of more than 10 meters. For the estimation of the wind potential, additional wind speed measurements at other heights are necessary. However, if the type of ground cover is known, the wind speed at other heights can be calculated. The wind speed v(h2) at height h2 can be calculated directly with the roughness length, Zo of the ground cover and the wind speed v(h1) at height h1: 28
  • 29. • Obstacles can cause a displacement of the boundary layer from the ground • This displacement can be considered by the parameter d. For widely scattered obstacles, parameter d is zero. In other cases d can be estimated as 70 percent of the obstacle height. • The roughness length z0 describes the height at which the wind is slowed to zero. In other words, surfaces with a large roughness length have a large effect on the wind. Table 2 shows the classification of various ground classes depending on the roughness length. 29
  • 30. The wind speed decreases significantly with rising roughness lengths Z0; thus, it does not make any sense to install wind power plants in built-up areas or large forests. The wind speed also increases significantly with height. For instance, the wind speed at a height of 50 m is 30 per cent higher than at 10 m for ground class 4. This must be considered for the installation of large wind turbines. The usable wind speed at the top of large wind towers is much higher than at the common measurement height of 10 m. Wind turbines of the megawatt class come with hub heights of between 50 and 70 m for coastal areas (ground class 1 to 3) and even higher for inland areas with higher roughness lengths. The wind speed usually becomes independent of the height, where the wind becomes known as geostrophic wind, at heights significantly exceeding 100 m from the ground. 30
  • 31. Table 2 Roughness Lengths Zo for different ground classes 31
  • 32. 32 Table 3: Decrease in Wind Speed v(h2) at Height h2 = 10 m as a function of the Ground Class for v(h1) = 10 m/s at h1 = 50 m
  • 33. 33
  • 34. Wind Direction Direction of wind is an important factor in the sitting of a wind energy conversion system. If the major share of energy available in the wind is received from a certain direction, it is important to avoid any obstructions to the wind flow from this side. Wind vanes were used to show the direction of wind in earlier days of wind distribution data collection. However, most of the anemometers used today have provisions to record the direction of wind along with its velocity. Information on the speed and direction of wind, in a combined form, can be presented in the Wind Roses. The Wind Rose is a chart which indicates the distribution of wind in different directions 34
  • 35. 35
  • 36. Wind Speed Distribution The performance of wind turbine generators (WTG) on a particular site can be determined by the site’s distribution of wind speeds and the corresponding WTG power curve. As stated in the above section the wind is never constant at any site. It is influenced by weather system, the local land terrain, and its height above the ground surface. Wind speed varies within the minute, hour, day, season, and even by year. Since wind velocity varies it is necessary to capture this variation in the model used to predict energy production. The variations of this wind speed are best described by the Weibull probability distribution function with two parameters, shape parameter and the scale parameter 36
  • 37. Weibull Probability Distribution The probability density function (PDF) of wind speeds is a mathematical function describing the range and relative frequency of wind speeds at a particular location. The probability of wind speed being U during any time interval is given by the following equation Where, K is a constant known as the shape factor, C is the scale factor (m/s) and U represents the wind speed (m/s). As the value of k increases the curve will have a sharper peak and the larger the scale parameter, the more spread out the distribution 37
  • 38. From experience and multiple observations of sites, the typical values the shape factor will range from 1 to 3 and for the specified site the value of k considered is 2 . The typical values for the shape factor are shown in the table below After k is determined, the scale factor (C) can be calculated using the following equation 38
  • 39. 39
  • 40. 40
  • 41. 41
  • 42. 42
  • 43. 43
  • 44. WIND TURBINE POWER, ENERGY, AND TORQUE 44 Underlying features of conversion process • Aerodynamic lift force on the blades  net positive torque on a rotating shaft  mechanical power  electrical power in a generator. • No energy is stored – output is inherently fluctuating with the wind variability (though can limit output below what wind could produce at any given time). • Any system turbine is connected to must be able to handle this variability.
  • 45. Typical size, height, diameter and rated capacity of wind turbines 45
  • 46. 46 The mass flow rate dm/dt of air of density  and velocity U through a rotor disk of area A is: The kinetic energy per unit time, or power, of the flow is: The wind power per unit area, P/A or wind power density is: Estimation of the potential wind resource Note: density is generally taken as 1.225 kg/m3 (15oC at sea level). Actual power output is only about 45% of this available wind power for even the the best turbines
  • 47. 474747 •A wind turbine obtains its power input by converting the force of the wind into a torque (turning force) acting on the rotor blades. • The amount of energy which the wind transfers to the rotor depends on the density of the air, the rotor area, and the wind speed. • The kinetic energy of a moving body is proportional to its mass (or weight). The kinetic energy in the wind thus depends on the density of the air, i.e. its mass per unit of volume. In other words, the "heavier" the air, the more energy is received by the turbine.
  • 48. 48 Power per unit area available from steady wind Maps of annual average wind speeds  maps of average wind power density. More accurate estimates can be made if hourly averages, Ui, are available for a year. The average wind power density, based on hourly averages is
  • 49. 49 where U is the annual average wind speed and Ke is called the energy pattern factor. The energy pattern factor is calculated from: where N = number of hours in a year = 8,760 Typical qualitative magnitude evaluations of the wind resource are: P / A < 100 W/m2 - poor P / A ~ 400 W/m2 - good P / A > 700 W/m2 - great
  • 50. Wind turbine schematic • .., From left to right: a horizontal axis (propeller) type turbine,(a), and two vertical axis machines a Gyromill,(b) and a Darrieus,(c). 50 Large no. blades to produce high torque Savonius Darrieus 1,2,3 and 4 blades to produce high speed 50
  • 51. Wind Power Wind power is very strongly dependent on its speed ρ - is a variable quantity which varies under different pressure = 1.225 kg/m3 m - rate of air flow V - speed of air under no obstacle in infinite distance Maximum wind power available of which we should think to extract 21 ; 2 P mV 21 ; 2 AV V   31 ; 2 P AV  A V∞ Power contained in wind: 5151
  • 52. Bornayl Principle – in pressure difference Trust 2 21 1 2 2 V P v P       2 2 2 1 1 2 2 V P v P       2 2 2 1 2 P P V V        2 2 2 1 2 T A P P A V V      Idealized wind energy extractor , Disc / Converter V∞ P∞ v P+ P - V2 P∞ 5252
  • 53.           2 2 2 2 2 2 2 1 2 1 2 T m V V A V V A V V Av V V v V V                  Defining the axial induction factor a as the fractional decrease in wind velocity between the free stream and the rotor plane:             2 2 1 ............................. 1 1 1 2 1 2 ............................. 2 v V a V a V V V V a            5353
  • 54. Drop in kinetic energy Power extracted         2 2 2 22 2 3 2 3 2 3 2 1 2 1 1 1 2 2 1 1 1 1 4 4 2 1 4 8 4 2 3 4 1 0 1 1; 3 P Av V V AV a V V a AV a a a P AV a a a dP a a da a                                     3 3 1 4 1 4 8 2 3 9 27 1 16 2 27 P AV P AV                  Power contained in the wind Two possibilities Betz limit 5454
  • 55. If we consider in trust principle V∞ u If the receded with speed u,       2 2 2 2 2 3 Force C A V V C A V Force C A V C A V C A V 4V 3 ; V 1 : 1; 3 1 C AV 8 22 7 F F F F F F u Power u u dP u u u du Two solutions P                            .FC Force coeff For trust principle working turbine the power coefficient is 8/27 5555
  • 56. u vwind -u ω - relative wind FD FL v As much as we reduce the surface Area of wind hits we reduce the drug force component which can be done by pitch angle 56 Aerodynamic principle (not thrust) in which modern wind turbine works
  • 57. Aerodynamic principle (not thrust) in which modern wind turbine works Airofoil FD FL u vwind -u ω - relative wind FD FL v F An airfoil or wing directed to the wind direction By Bornayl Principle An airfoil or wing directed to different to the wind direction In properly designed airfoil FL much larger than FD The major Force responsible the turbine to rotate 5757
  • 58. Lift force - defined to be perpendicular to direction of the oncoming airflow. The lift force is a consequence of the unequal pressure on the upper and lower airfoil surfaces Drag force - defined to be parallel to the direction of oncoming airflow. The drag force is due both to viscous friction forces at the surface of the airfoil and to unequal pressure on the airfoil surfaces facing toward and away from the oncoming flow 58
  • 59. Pressure on an airfoil. The angle between the wind direction and the reference line is called the angle of attack, α. A lift component (normal to the velocity) PL and PD are determined experimentally in wind tunnels under specified conditions. CL and CD, called, respectively, the lift coefficient and the drag coefficient, it depends on the shape of the object. A drag component (parallel to the velocity) 5959
  • 60. 21 2 D b DdF dA C  cos sinT L DdF dF I dF I  sin cosM L DdF dF I dF I   sin cosL DdM r dF I dF I  21 2 L b LdF dA C  ρ = 1.2 kg/m3 Actual wind turbine has similar force vector diagram for each elements u1 m1 u12 m12 Area of the blade element Lift coeff. Depends on shape and design Wind tunnel used for measuring coeff. Airfoil characteristics In WWW. Stuttgart…. drr mdM r dF dP dM   u u DdF  LdF dF TdF MdF v I Total force Thrust force the tower stand Moment producing force Linear velocity of blade Є 60 Linear wind speed
  • 61. 61 Characteristics of a NACA 4412 Airfoil Reynolds number = 9 million table 3
  • 62. The tip speed ratio, λ = ω R/v1, is one of the major parameters to be selected. Up to certain limit, the larger the λ, the better the system . However, too large a lambda will cause ωR to exceed the speed of sound.. Actually, λ must be sufficiently low to avoid undue noise and undue stresses. Tip speed ratio/TSR/, [λ] 1 1 Tip speed ratio, 2 Speed of the tip un affected V RRn V v Power Output Power Coefficient Power Contained         Tip speed ratio (TSR), λ 16 27 PC 1 2 3 4 5 6 7 8 TSR 1.5 – 2 for water pumping TSR 6 – 9 for electric production (TS of the turbine much higher than wind speed) Darrieus HWT Savonius 6262
  • 63. 63
  • 64. Calculate the total thrust and aerodynamics power developed in a 3- blade wind turbine at a wind velocity of 9 m/s. The machine specs. Are as follows:  Diameter = 9 m  Rotational speed = 100 rpm  Blade length = 4 m  TSR = 5.23  Chord length = 0.45 m  Pitch angle = 5o  Aerofoil secction = NACA 230/8  Distance from shaft to inner edge = 0.5 m Example 1. 6464
  • 65. 1 432 1 m 1 m 1 m 1 m 4 m By Betz theory v = 2/3 * 9 = 6 m/s dAb= 0.45 m2 Rotational speed 100 rpm = 100/60 = 1.66 rps. I1 = tan-1 6/(2π *1*1.66 )= 29.81o I2 = tan-1 6/(2π *2*1.66 )= 15.98o I3 = tan-1 6/(2π *3*1.66 )= 10.81o I2 = tan-1 6/(2π *4*1.66 )= 8.15o i1 = 24.81o ; i2 = 10.98o i1 = 5.81o i1 = 3.15o CL1 = 0.95 CL2 = 1.20 CL3 = 0.75 CL4 = 0.46 CD1 = 0.0105 CD2 = 0.0143 CD3 = 0.0092 CD4 = 0.0078 From the table 3 for specific Aerofoil: The angles b/n Relative wind and Direction of rotation, dFL & v The angles of attack for each of the blade element Angle of incidence i = I - α Angle of attack 6565
  • 66. 66 One blade of a horizontal axis wind turbine. This one rotates clockwise when driven by a wind blowing into the page.  1 sin cosL DdP r dF I dF I   21 sin cos 2 b L Dr dA C I C I    198.2 watt 2 3 4886.14 ; 1190.52 ; 1213.38 ;dP W dP W dP W    1 2 3 43Total Power dP dP dP dP    10,466 10W kW  1 2 3 433.96 ; 154.24 ; 212.94 ; 229.96 ;T T T TdF N dF N dF N dF N     1 2 3 33T T T T TF dF dF dF dF     1893.4N Power developed in each blade element In the inner side In the outer side In the inner side In the outer side 66
  • 67. I = This is the angle between the relative wind and the direction of rotation 𝛼 =the angle between the actual position with the relative wind that is the angle of attack, clear. So, the actual position as different from the direction of the relative wind that is the angle of attack • In order to get the angle between the chord line and the relative wind. = I – pitch angle • There is another important thing that you would like to calculate. How much should be the strength of the tower that holds the whole wind turbine and that is dependent on the thrust that tries to topple the tower 67
  • 68. 68 i For particular foil Angle of attack which is different for each element 68
  • 69. Yaw Control Tin-Airfoil Troposkien shaped Generator system Guy wire Tensile stress VWT H VWT at sea level its effective in power production 2D D HWT H HWT has orientation system 69
  • 70. Darrieus Rotor which needs the first starting torque FL FD FL FL FL FD FD FD ω ω ω ω -u -u -u -u v v v v V∞ Still in positive torque direction 70
  • 71. supp a useful power extructed from the wind power lied by the wind       sin cos sin cos sin M T L D L D L u dF v dF u dF v dF u dF I dF I v dF I dF dividing by dF I I        1 cot cot tan cot 1 tan cot cot cot tan 1 tan cot 1 tan tan max tan min D L D L D D L L a a a u I v I u I dF dF dF dF dF v I I I I I wh n C e dF C                                   Aerodynamic efficiency, ηa 71
  • 72. The angle of attack http://aerospace.illinois.edu/m-selig/propid.html 72 Aerodynamic efficiency, ηa
  • 73. 73 ᵋ i = I - α i CD CL CL CD Aerodynamic efficiency, ηa
  • 74. The final power output A is in terms of diameter1/4 pi D sq For easy and quick cal., a good, well design wind turbine by not having all the above constants 74 3 2 3 0 1 2 1 8 p m e p m e p m e AV D V P P C C C                       Example: P = 4 kW; V∞ = 7 m/s ; Cp = 0.4 ; ηm = 0.9 ; ηe = 0.95 ; D = 8.3 m P = 0.2 D2 V∞ 3 For P = 1 MW D = ?
  • 75.  High solidity is for water pumping mills  Low solidity is for electricity production  The Lower the solidity the higher rotational speed  So the no. of blades should be less 75 ; Blade area Solidity Swept area  a bt t bt Time taken by the distributed wind to pass at time taken by a blade to move to the position of the proceding blade  b d t v  2 ; .at n no of blade n     Solidity Disturbed wind results in torque pulsation
  • 76. For inner edge For outer edge etc.  For large capacity turbine these parameter changes due to wind speed as a result a continuous pitch angle variation should be there 76  For lower rated turbine rotor, its possible to manufacture from wood of PVC materials How wind turbines are made  For higher rated turbine rotor, its possible to manufacture from fiber glass materials Є , i - to be optimal Є = tan Dd /Cl i = I - α Pitch angle incidentof attack Angle of attack u u  v I u u  v I u u  v I u u  v I Chord length
  • 77. Tower Design Tower should withstand all mechanical loads, oscillations and various frequencies 77  Weight of all components  Thrust forces  Gear box frequencies  Generator frequency  Natural oscillation of the tower 2D D Up wind Down wind
  • 78. Wind Energy Conversion Systems 78WECS with horizontal-axis wind turbine Tower Yaw control to face the wind Pitch control to adjust pitch angle 1:25 1:30 brake Acces hole
  • 79. 79 3 . 2 3 . 2 3 . 5 3 . 3 1 2 1 2 1 2 1 2 opt mech p mech p mech p mech p opt P AV C P R V C P R V C R P C                     Power coefficient Tip speed ratio, λ 16 27 λ Cp P max operating at this point R V     Torque = Pm/n Pm n- rotational speed R V    Power-speed and Torque-speed characteristics of the wind turbines
  • 80. Mechanical torque 80 5 2 3 . 1 2 optm p opti R T C      .mech mP T   Tm n- rotational speed per min TL TL 10 m/s 8 m/s 5 m/s TL = k n2 K - Constant of proportionality
  • 81. 8181 TYPES OF WIND MACHINES Generally, modern wind turbines are classified into two basic groups: 1. Horizontal axis wind turbines (HAWT) 2. Vertical axis wind turbines (VAWT) 81
  • 82. 82 HAWT • Rotor axis of rotation is in line with the prevailing wind direction • Uses vane for orienting the turbine towards prevailing wind direction • Also called “directional windmill”
  • 83. 83 HAWT ADVANTAGES • Variable blade pitch gives the blades the optimum angle of attack. • Allowing the angle of attack to be remotely adjusted gives greater control to collect the maximum amount of wind energy for the time of day and season. • The tall tower base allows access to stronger wind in sites. • For every 10 meters up, the wind speed can increase by 20% . 83
  • 84. 84 HAWT DISADVANTAGES • Difficult operation in near ground, turbulent winds. • The tall towers and blades up to 90 meters long are difficult to transport. • Tall HAWTs are difficult to install. • Their height disrupts the appearance of the landscape and sometimes creating local opposition. • HAWTs require an additional yaw control mechanism to turn the blades toward the wind. 84
  • 85. 85 VAWT • Shaft rotation is along the vertical axis perpendicular to prevailing wind direction • Non-directional due to absence of vane • Accept wind from any direction • Power is available even in ground level( lower height) 85
  • 86. 8686 Starting Torque of a VAWT  The lift-force VAWT does not experience any starting torque!!! This may be a critical issue for certain applications.  Turbines connected to the electricity grid can use the electric generator as a starting motor. In stand-alone configurations, either electricity storage devices (again using the generator as a starting motor) or integrated drag-force turbines (as start turbines) can be applied in order for the VAWT to spin up to a point where the lift force can take over.
  • 87. 87 VAWT ADVANTAGES • No massive tower structure is needed. • No yaw mechanism is needed. • Can be located nearer the ground, making it easier to maintain the moving parts. • VAWTs do not need to turn to face the wind if the wind direction changes. 87
  • 88. 88 VAWT ADVANTAGES • VAWTs have lower wind startup speeds than HAWTs. Typically, they start creating electricity at 6 m.p.h. (10 km/h). • VAWTs are less likely to break in high winds. • May be built at locations where taller structures are prohibited. 88
  • 89. VAWT DISADVANTAGES • Most VAWTs produce energy at only 50% of the efficiency of HAWTs because of the additional drag that they have as their blades rotate into the wind. • VAWTs will rotate faster in stronger winds at higher elevations as they rotate at least as fast as the wind velocity. 89 89
  • 90. 9090 Machine Elements and Electrical Generators for Wind Turbines
  • 91. 91
  • 92. 9292 Gear Box • The power from the rotation of the wind turbine rotor is transferred to the generator through the power train, i.e. through the main (low speed) shaft, the gearbox and the high speed shaft • The gearbox increases the slower speed of the wind turbine to the higher speed required by the generator (1200 rpm for 50 HZ).
  • 93. 939393WECS with horizontal-axis wind turbine Tower Yaw control to face the wind Pitch control to adjust pitch angle 1:25 1:30 brake
  • 94. Yawing Horizontal axis wind turbines must always follow the direction of the wind, in contrast to vertical axis wind turbines. The orientation of the rotor blades must be chosen so that the rotor blades face the wind at the optimal angle. This can be a problem for pitch-controlled wind turbines if the direction of the wind changes very fast or is gusty. Hence, high power fluctuations can occur and must be cushioned by changes in the rotor speed. The position of the rotor can be upwind or downwind. The position of the rotor relative to the tower for upwind turbines is before the tower in the direction of the wind, and for downwind turbines it is behind. The disadvantage of the downwind rotor is that the rotor blades have to continually pass the sheltered zone of the tower. This produces high mechanical strains and noise emissions due to turbulence from the tower and the nacelle. 94
  • 95. Therefore, most large wind turbines are upwind turbines. Downwind turbines have the advantage that wind pressure adjusts the rotating rotor blades optimally to the wind. Small wind turbines can use wind vanes for passive yawing. The wind vane moves the rotor of an upwind turbine always to a position perpendicular to the wind. To move a horizontal axis wind turbine in the yaw direction, the whole nacelle with rotor, gearbox and generator must be movable on top of the tower. Wind measuring equipment on the nacelle estimates the wind speed and direction and a control unit decides when an electric or hydraulic yaw drive moves the nacelle and rotor azimuth. When the nacelle reaches its optimal position, azimuth brakes hold this position. In reality there are always small deviations of the direction of the wind and the optimal position of the rotor. This deviation is called the yaw angle and is usually about 5°. 95
  • 96. 9696 Cooling Unit • The cooling unit contains an electric fan which is used to cool the electrical generator • In addition, it contains an oil cooling unit which is used to cool the oil in the gearbox • Some turbines have water-cooled generators.
  • 97. 9797 Ideal power output Curve  The turbine is usually designed to reach full rated power at wind velocities of around 12–15 m/s.  It actually runs at part-load most of the time, as the wind speeds are mostly below the nominal value.  On the other hand, in stronger winds the turbine must decrease its output to protect the generator from overloading.  The ideal and optimum power curve for a typical wind turbine would look like this
  • 98. 9898 Ideal power output Curve Cut-In Speed  The wind speed at which a wind turbine begins to produce power Rated Speed  The "rated wind speed" is the wind speed at which the "rated power" is achieved and generally corresponds to the point at which the conversion efficiency is near its maximum .  In most cases, the power output above the rated wind speed is maintained at a constant level. Cut-Out Speed The cut-out speed is the wind speed at which the turbine may be shut down to protect the rotor and drive train machinery from damage, or high wind stalling characteristics;
  • 99. 99 P Output Wind speed (m/s) kW TL 3 P V (m/s) Controling power Rated Power Rated Speed Cut-in speed Cut-Out speed or Furling wind speed Dangerous speed Pitch angle should be changed in wrong way slightly to maintain power to be stable Stalling region - Active stall - passive stall Applied for small WT Without pitch adjustment
  • 100. Limiting power output and storm protection The power that can be taken from the wind varies with the wind speed. After reaching the nominal power, the power should remain constant for wind speeds greater than the nominal wind speed because the turbine and generator cannot handle more power. Therefore, a wind power plant must limit the power with one of the two following methods: • stall control • pitch control. 100
  • 101. 101
  • 102. • Many manufacturers of wind turbines prefer pitch control, although the technical effort is much higher than for stall control. However, since pitch control is an active control, it can be adjusted to suit the conditions, in contrast to stall- controlled systems. Pitch control directly increases or lowers the pitch angle of the rotor and therefore the angle of attack. The rotor blade is turned into the wind at higher wind speeds lowering the angle of attack and actively decreasing the power input of the rotor blade. • Pitch controlled wind turbines are more difficult to manufacture because the rotor blades must twist inside the rotor hub. Small systems often use mechanically controlled pitch mechanisms using centrifugal forces. An electric motor moves the rotor blade to the desired position in large systems. 102
  • 103. If the wind generator is stopped due to storm protection, the pitch control can pitch the rotor blade towards the feather position. This reduces the power input and avoids damage to the wind turbine. Stall-controlled systems often have additional aerodynamic brakes. For instance, the rotor tip can bend. During storms, the tip bends by 90° and slows the wind turbine. Rotor Blade Positions for Different Wind Speeds for a Pitch-controlled System 103
  • 104. Wind Measurement The device measurement relies on thrust force produced by the wind Small taco-generator to produce a voltage proportional to the wind Or a disc having holes at the periphery- and an integrated data logging devices 104 The Robinson cup anemometer hr. m/s 104
  • 105. 105
  • 106. 106
  • 107. 107
  • 108. Low-power wind generation • Power output of each generation unit in the order of a few kW. Power profile is predominately stochastic. • Originally they were used for nautical and rural applications with dc generators. Cost is relatively low. • More modern systems use permanent-magnet generators. Air-X 400 400 W Rotor diameter: 1.15 m SW Windpower Whisper 200 1 kW Rotor diameter: 2.7 m LNP 6.4-5000 5 kW Rotor diameter: 6.4 m 108
  • 109. Low-power wind generation Bergey Excel 7.5 kW Rotor diameter: 6.4 m Solerner 3 kW YM-CZ3kW 3 kW SW Windpower Whisper 500 3 kW Rotor diameter: 4.5 m Wind generators In Tokyo 109
  • 110. Wind generators model • The output in all types of generators have an ac component. • The frequency of the ac component depends on the angular speed of the wind turbine, which does not necessarily matches the required speed to obtain an output electric frequency equal to that of the grid. • For this reason, the output of the generator is always rectified. • The rectification stage can also be used to regulate the output voltage. • If ac power at a given frequency is needed, an inverter must be also added. • There are 2 dynamic effects in the model: the generator dynamics and the wind dynamics. 110
  • 111. Classifications of Electrical machine ELECTRICAL MACHINES AC MACHINES ASYNCHRONOUS (INDUCTION) MACHINE DC MACHINES SYNCHRONOUS MACHINE Mostly Exist in Generator mode Mostly Exist in Motor mode 111
  • 113. PERMANENT MAGNET GENERATORS A permanent magnet generator is like the synchronous or ac generator except that the rotor field is produced by permanent magnets rather than current in a coil of wire. This means that no field supply is needed, which reduces costs. It also means that there is no I2R power loss in the field, which helps to increase the efficiency. One disadvantage is that the reactive power flow cannot be controlled if the PM generator is connected to the utility network. This is of little concern in an asynchronous mode, of course. The magnets can be cast in a cylindrical aluminum rotor, which is substantially less expensive and more rugged than the wound rotor of the conventional generator. No commutator is required, so the PM generator will also be less expensive than the dc generator of the previous section. These advantages make the PM generator of significant interest to designers of small asynchronous wind turbines. 113
  • 114. CommercialWindTurbines • 3 phase induction generators are industry standard • Require multistage gearboxes – Gearboxes fail before designed lifetime of 20 years and account for majority of system losses – High operation and maintenance costs • Variable speed operation is expensive • Direct drive permanent magnet generators present an efficient alternative Need for Renewable Energy Need for Alternative Generators inWindTurbines Problem Definition 114
  • 115. where Xs is the synchronous reactance, Rs is the winding resistance, and Ra is the resistance of one leg or one phase of the load resistance. The neutral current In is given by the sum of the other currents In = Ia + Ib + Ic A If the load is balanced, then the neutral current will be zero. In such circumstances, the wire connecting the neutrals of the generator and load could be removed without affecting any of the circuit voltages or currents. The asynchronous system will need the neutral wire connected, however, because it allows the single-phase voltages Va, Vb, and Vc to be used for other loads in an unbalanced system. Several single-phase room heaters could be operated independently, for115
  • 116.  It is desirable to maintain the three line currents at about the same value to minimize torque fluctuations. It is shown in electrical machinery texts that a three-phase generator will have a constant shaft torque when operated under balanced conditions.  A single-phase generator or an unbalanced three-phase generator has a torque that oscillates at twice the electrical frequency.  This makes the generator noisy and tends to shorten the life of the shaft, bearings, and couplers.  This is one of the primary reasons single-phase motors and generators are seldom seen in sizes above about 5 kW.  The PM generator will have to be built strongly enough to accept the turbine torque fluctuations, so some imbalance on the generator currents should not be too harmful to the system, but the imbalance will need to be minimized to keep the noise level down, if for no other reason. Permanent-magnet generator connected to a resistive load 116
  • 117. 117
  • 118. 118
  • 119. AC GENERATORS The standard type of generator for all power generation at the commercial level, except in wind turbines, is a three-phase synchronous generator The specific difference between a synchronous generator and an asynchronous generator is that a synchronous generator must be rotated at a constant rpm in order to be connected to a grid. Otherwise the frequency of the generated electricity, which depends on the rpm, is not going to be constant and fixed at a required value. It is impossible to have different frequencies in agrid. Indeed, it is impossible to connect an AC generator to a grid with a frequency other than that of the grid. At a lower level, it is impossible to interconnect two AC generators having two different frequencies. 119
  • 120. • This does not mean that a synchronous generator cannot provide electricity when it is rotated at different rpm. In an isolated application where frequency is not important, a synchronous generator can be used. Suppose that in a remote location a single wind turbine is to provide electricity for heating and lighting. Heating and lighting are less affected by frequency. In such a case, a three-phase or single-phase synchronous AC generator can be employed. • The major difference from permanent magnet generator is that the induced emfs are no longer proportional to speed only, but to the product of speed and flux. In the linear case, the flux is directly proportional to the field current If , so the emf Ea can be expressed as 120
  • 121.  Basic parts of a synchronous generator: • Rotor - dc excited winding • Stator - 3-phase winding in which the ac emf is generated  The manner in which the active parts of a synchronous machine are cooled determines its overall physical size and structure TYPES  Salient-pole synchronous machine  Cylindrical or round-rotor synchronous machine 121
  • 122. 1. Most hydraulic turbines have to turn at low speeds (between 50 and 300 r/min) 2. A large number of poles are required on the rotor Hydrogenerator Turbine Hydro (water) D  10 m Non-uniform air-gap N S S N d-axis q-axis Salient-Pole Synchronous Generator 122
  • 124. L  10 m D  1 mTurbine Steam Stato r Uniform air-gap Stator winding Rotor Rotor winding N S  High speed  3600 r/min  2-pole  1800 r/min  4-pole  Direct-conductor cooling (using hydrogen or water as coolant)  Rating up to 2000 MVA Turbogenerator d-axis q-axis Cylindrical-Rotor Synchronous Generator 124
  • 126. Operation Principle The rotor of the generator is driven by a prime-mover A dc current is flowing in the rotor winding which produces a rotating magnetic field within the machine The rotating magnetic field induces a three-phase voltage in the stator winding of the generator 126
  • 127. Generated Voltage The generated voltage of a synchronous generator is given by where f= flux in the machine (function of If) fe = electrical frequency Kc= synchronous machine constant Saturation characteristic of a synchronous generator. ec fKE f If E 127
  • 128. Equivalent Circuit_1 o The internal voltage Ef produced in a machine is not usually the voltage that appears at the terminals of the generator. o The only time Ef is same as the output voltage of a phase is when there is no armature current flowing in the machine. o There are a number of factors that cause the difference between Ef and Vt: – The distortion of the air-gap magnetic field by the current flowing in the stator, called the armature reaction – The self-inductance of the armature coils. – The resistance of the armature coils. – The effect of salient-pole rotor shapes. 128
  • 129. generator motor Ia Ia Ef Eres Vt jX jXl Ra + + + Equivalent Circuit_2 Equivalent circuit of a cylindrical-rotor synchronous machine 129
  • 130. Phasor Diagram Phasor diagram of a cylindrical-rotor synchronous generator, for the case of lagging power factor Lagging PF: |Vt|<|Ef| for overexcited condition Leading PF: |Vt|>|Ef| for underexcited condition 130
  • 131. Three-phase equivalent circuit of a cylindrical-rotor synchronous machine The voltages and currents of the three phases are 120o apart in angle, but otherwise the three phases are identical. + Ia1 Ef1 jXs Ra+ VL-L VL-L =3Vt Vt 131
  • 132. SELF-EXCITATION OF THE INDUCTION GENERATOR  Induction generator is generally simpler, cheaper, more reliable, and perhaps more efficient than either the ac generator or the dc generator.  The induction generator and the PM generator are similar in construction, except for the rotor, so complexity, reliability, and efficiency should be quite similar for these two types of machines.  The induction generator is likely to be cheaper than the PM generator by perhaps a factor of two, however, because of the differences in the numbers produced.  Induction motors are used very widely, and it may be expected that many will be used as induction generators because of such factors as good availability, reliability, and reasonable cost 132
  • 133.  An induction machine can be made to operate as an isolated ac generator by supplying the necessary exciting or magnetizing current from capacitors connected across the terminals of the machine 133
  • 134. Doubly-Fed Induction Generators (DFIG) • Doubly-fed electric machines are basically electric machines that are fed ac currents into both the stator and the rotor windings. Most doubly-fed electric machines in industry today are three- phase wound-rotor induction machines. • Doubly-fed induction generators have a number of advantages over other types of generators when used in wind turbines.  The primary advantage of doubly-fed induction generators when used in wind turbines is that they allow the amplitude and frequency of their output voltages to be maintained at a constant value, no matter the speed of the wind blowing on the wind turbine rotor.  Because of this, doubly-fed induction generators can be directly connected to the ac power network and remain synchronized at all times with the ac power network.  Other advantages include the ability to control the power factor (e.g., to maintain the power factor at unity), while keeping the power electronics devices in the wind turbine at a moderate size. 134
  • 135. 135
  • 136. 136
  • 137. • The same operating principles apply in a doubly-fed induction generator as in a conventional (singly-fed) induction generator. The only difference is that the magnetic field created in the rotor is not static (as it is created using three-phase ac current instead of dc current), but rather rotates at a speed 137
  • 138. 138
  • 139. Interaction between the rotor speed and the frequency of the rotating magnetic field created in the rotor windings of a doubly-fed induction generator 139
  • 140. 140
  • 141. 141
  • 142. 142
  • 143. 143
  • 144. 144
  • 145. 145
  • 146. Modes of operation of wind turbines • The way a wind turbine is connected to a grid depends on the type of the generator employed and the design specifications of the turbine. This determines what other equipment is necessary and what control strategy may be utilized. • We call the various ways practiced by wind turbine manufacturers the modes of operation. 1.Those that use synchronous generators, and 2. Those that use asynchronous generators. In the first category the modes are: direct drive mode, fixed speed mode, and variable speed mode. In the second category, there are also three different modes that wind turbine generators are put to work. In one of them, a squirrel-cage generator is used, and in the other two, the generator is a wound-rotor induction machine. Thus, we can refer to these modes as (a) squirrel-cage generator mode, (b) variable slip mode, and (c) variable slip with doubly fed induction generator mode. 146
  • 147. Direct drive mode As the name implies, in this mode of operation the turbine and generator are directly connected to each other, and there is no gearbox between them. A three-phase transformer stands between the generator and the grid, to increase the voltage from the generator to the grid voltage. A difficult condition to be satisfied here in such a mode is the necessity for the turbine and the generator speed to be the same. Such a requirement implies that the design speed of a turbine be high and a generator with a large number of poles be used. As we can recall, a generator with a large number of poles (similar to those used in water turbines) has a relatively large diameter. Also, operating a turbine at a high speed creates a lot of noise, which is not desirable. New designs try to overcome the problem of speed match by other possible means such as hydraulic converters, or using permanent magnet generators. Employing permanent magnets eliminates the need for higher speeds of a generator in order to provide the rotor magnetic field. However, the frequency of the generated AC electricity is low and, 147
  • 148. Therefore, a frequency converter must be employed to raise the frequency to that of the grid. Most recently Siemens introduced a permanent magnet (synchronous) generator for wind turbines used in variable speed mode , but connected directly to the turbine rotor. This generator has other design features such as placing the permanent magnets on the outside of the stator winding. 148
  • 149. Fixed speed mode In fixed speed mode a synchronous generator is connected to the turbine by means of a gearbox . The gearbox increases the slow speed of a wind turbine to a high speed, matching that of the generator. In this sense, a smaller size generator can be used compared to the direct drive, but still the necessity of running the turbine at a fixed speed is there. This mode was practiced before the induction generators found their place in wind power generation. Since there can be a considerable difference in the amount of power at high wind speeds compared to low wind speeds, in some turbines two generators were involved, a small generator for low wind speed and a large generator for high wind speeds. A switching mechanism was required to disengage one and bring in the other at a certain wind speed. This arrangement is no longer utilized presently in today’s more sophisticated and more powerful wind turbines 149
  • 150. Variable speed mode In order to capture wind power at a wider range of wind speeds the variable speed mode is utilized by some turbine manufacturers. This method relaxes the tight condition of turbine speed control. Variable speed turbines use electronic converters to change the generated AC electricity (which can be at any frequency, depending on the wind speed) to DC and then convert the DC back to three- phase AC. With such a design there is no restriction on the speed at which a turbine runs, except that it should not overload the generator and the electronic components. Converting AC to DC is performed by a rectifier, and converting DC to AC is carried out by an inverter. The two of them together, as utilized in the variable speed mode, is sometimes called a frequency converter, since the initial AC is converted to a second alternating-current electricity with a different frequency. 150
  • 151. One of the disadvantages of the variable speed turbine is the initial cost of the electronic devices involved, since these devices must be able to handle the full power of the turbine. This cost can constitute a considerable percent of the total cost, and can be prohibitive. 151
  • 152. Variable slip mode • From the discussion of the induction machines it can be seen that if the slip of a machine is altered by introducing external resistance in series with the rotor winding it is possible to better adapt the operating point of an induction generator to the maximum point of the turbine characteristic curve. • This method has been implemented in some turbines in order to have the turbine operate more efficiently and near the maximum point of its characteristic curve, 152
  • 153. Variable slip with doubly fed induction generator  We have already had a discussion of how the doubly fed induction generators work, Suppose that a squirrel-cage induction generator can work at wind speeds between 4 m/sec and 20 m/sec.  This implies that the cut-in speed is 4 m/sec and the turbine does not have any production below this speed, and the cut-out speed is 20 m/sec and the turbine must stop if the wind speed exceeds this.  Now, if a same size induction generator with a wound rotor is used instead, because the rotor winding is accessible, we can connect the rotor winding to external circuits. The squirrel-cage generator had to be stopped at a 20 m/sec wind speed because the higher speed wind would cause the generator to overload or the speed would go beyond the limit, increasing the frequency.  With the wound-rotor generator, part of the available energy is extracted from the rotor winding, and at a 20 m/sec wind speed the generator has not yet reached its maximum capacity; it can continue to generate electricity, say, up to 23 m/sec wind speed.  In addition to that, at lower-end wind speeds instead of stopping production at a 4 m/sec wind speed, this generator is still capable of continuing to work until wind speed drops to, say, 3 m/sec; thus, grasping more wind power within a wind regime 153
  • 154. In a doubly fed induction generator, a portion of the generated electricity is from the stator. This portion can be up to about 70% of the generator power rating. The rest, reaching a maximum of 30% of the generator power rating, comes from the rotor winding. The portion generated by the stator is formed by the same principle as the squirrel-cage generator and the performance of the generator and its circuitry are similar to those of a squirrel-cage generator. On the other hand, the frequency and the voltage of the portion of electricity from the rotor are not compatible with those of the grid. In order to feed this portion into the grid both the frequency and the voltage must be changed. This is done in a similar manner to what was discussed for the variable speed mode of operation. The alternating current electricity from the rotor is first converted to DC with a rectifier and, in turn, the DC voltage is converted back to AC with the required frequency and voltage. 154
  • 155. As we can see, the electricity from the stator is connected directly to the grid, whereas the electricity from the rotor must pass through the back-to-back converters for AC-to- DC-to-AC conversion. The back-to-back converter works both ways. It consists of two programmable converters that can convert AC to DC or DC to AC, based on the requirement, according to the wind speed. The converters are connected together by a capacitor, which performs as a DC source. The voltage of this capacitor is kept at a constant value by one of the converters performing as a source while the other converter acts as a load. At higher wind speeds where the generator rotor rpm is higher than the synchronous speed (based on the grid frequency), the converter connected to the rotor winding acts as an AC-to-DC converter and supplies the DC source. 155
  • 156. • At lower wind speeds, when the generator rotor rpm drops, the actions of the two converters are switched. An alternating current with appropriate frequency is generated by the converter attached to the rotor winding and is injected to the rotor windings. • In this case, the converter attached to the rotor winding becomes a consumer (a load) and the other converter becomes a source. The advantage of this mode over the variable speed mode, described earlier, lies in the fact that the cost of the electronic components in this mode is much lower than in the variable speed mode, since they must be rated for only 30% of the power. • This is a remarkable advantage of doubly fed induction generators used in wind turbines compared to variable speed mode using synchronous generators. 156
  • 157. ELECTRICAL SYSTEM CONCEPTS Grid monitoring The grid data is detected by the electrical quantity collection module equipped with power converters and monitored by the controller. The grid data detection is divided into the following five aspects. Voltage: The three phase voltage is detected continuously all the time. These detection values are stored after calculating. The voltage measuring and calculation value is also used for monitoring over voltage and under voltage in order to protect the wind generating set. Current: The three phase current is detected continuously all the time. These detection values are calculated and stored. The voltage measuring and calculation value, the current measuring and calculation value and some other data are used together to calculate the output and consume of wind generating set. 157
  • 158. Frequency: The frequency is used to detect the three phase continuously. These detection values are calculated, stored and compared to the specified value for calculation. Once the frequency detected higher than or lower than the specified value, the wind generating set will stop at once. Active power output: The three phase output power is detected continuously. These detection values are stored and used to perform different calculation of average. The total three phase output power is calculated according to the measured value of each phase of output power, in order to calculate the output and consume of active electric degree. The active power value also serves as the stop condition for overload or under load of wind generating set. 158
  • 159. Reactive power output: Continuous detection of three phase reactive power is done then stored and used to perform different calculation of average. The total three phase output power is calculated according to the measured value of each phase of output power. Bridge rectifier The rectifier system used in AWF is six phase full bridge rectifier system. Converts the six phase AC output comes from generator to DC output. The rectifier system is consisted up of using twelve uncontrolled diode components. Rectifiers are characterized as non linear loads causing harmonics in the wind farm operation. However, as compared to the three phase rectifier system, the six phase rectifier used in AWF is expected to have lower du/dt effect. Hence, it may results low emission of harmonics effects relatively. 159
  • 160. Six phase system also has more stable and increased amount of DC- link voltage production than three phase system. This has been proved mathematically as follows. For three phase system, the voltage is given as,(AWF) 160
  • 161. 161
  • 162. Frequency Converter (AWF) The connection of the wind farm to the public grid is done by a frequency converter system and a transformer. The frequency converter has been specially designed for the use together with synchronous generators. It allows a complete separation of the generator operation from the grid system. So variable speed operation of generator in a speed range of 9 to 17.3 rpm is possible. At the generator output side, a 12 – pulse uncontrolled rectifier with a subsequent step-up converter is used to avoid voltage peaks (du/dt loads) in the generator windings, which has a very simple, but robust layout. Main circuit of the converter system adopts AC-DC-AC structure, and sends the energy of PMSG to the grid. The main circuit diagram of the converter system is as follows. 162
  • 163. TURBINE PLACEMENT  The production of large quantities of electricity will require the installation of many wind turbines. There are many economic benefits if these turbines are installed in the clusters that we call wind power plants or wind farms.  That is, installation can proceed more efficiently than if the turbines are widely distributed. Operation and maintenance can be done with minimum personnel. Collection of the electricity generated can be accomplished efficiently.  The larger amounts of concentrated power can be more easily transformed to higher voltages and distributed on the utility grid.  Turbines will typically be placed in rows perpendicular to the prevailing wind direction. Spacing within a row may be as little as two to four rotor diameters if the winds blow perpendicular to the row almost all the time.  If the wind strikes a second turbine before the wind speed has been restored from striking an earlier turbine, the energy production from the second turbine will be decreased relative to the unshielded production. The amount of decrease is a function of the wind shear, the turbulence in the wind, the turbulence added by the turbines, and the terrain.  This can easily be in the range of five to ten percent for downwind spacing’s of around ten rotor diameters. Spacing the turbines further apart will produce more power, but at the expense of more land, more roads, and more electrical wire.163
  • 164. We will define two turbine spacing’s, Dcw as the crosswind spacing within a row of turbines, Ddw as the downwind spacing between rows of turbines. These are calculated as a constant times the number of rotor diameters Dr. The terms are shown in Fig. below • It appears that a reasonable spacing is four rotor diameters between turbines in a row and • Ten rotor diameters between rows. • The rows would be aligned across the prevailing wind direction, usually in a east-west direction in this part of the world where strong winds are usually from the north or south. • We will consider that spacing's less than 3Dr in a row or 8Dr between rows will need special justification. 164
  • 165. Dimensions of Turbines in a Wind farm 165
  • 166. SITE PREPARATION • The first step in constructing a wind farm is to acquire the right to use the land. Land may be either purchased or leased, depending on the circumstances. • It holds the capital costs down to a minimum. It may be the only practical method of acquiring large tracts of ground from many owners if a large wind farm is planned. • Depending on the type of turbine and the spacing, most of the land may still be usable for agricultural purposes. 166
  • 167. • On the other hand, multi mega watt turbines have not proven themselves cost effective, so wind farms are installed with smaller turbines, mostly in the 50 - 500 kW range. • The smaller turbines will have a much greater density on the land and therefore affect with farming operations to a greater extent. • For example, the Carter 300, a guyed turbine rated at 300 kW, with a crosswind spacing of 4 diameters and a downwind spacing of 10 rotor diameters, would have 8 rows of 20 turbines each on a square mile of land. • The access roads and guy wires would make it very difficult to grow row crops. • It may be best to buy the land, plant it to grass to minimize erosion, and perhaps harvest the grass for cattle feed. 167
  • 168. • There may be some sites which do not require access roads because of rocky or sandy soil conditions, but most sites will require graded roads with a crushed rock or gravel surface so work vehicles can reach a turbine site in any kind of weather. • The minimum length of access roads would be the total length of all the turbine rows plus the distance across the wind farm perpendicular to the rows plus the distance from the nearest existing road to the Wind farm. • Some turbine types, such as the Carter 300, may require two access roads per row of turbines. One road would be for access to the base of the turbine and the other road would be to reach the guy point from which the turbine is lowered to the ground for maintenance. 168
  • 169. • While the length of access roads and the length of electrical wire required to interconnect the turbines is easy to calculate for a given site with a given turbine layout, detailed economic studies involving different wind farm sizes, perhaps with different turbines, are more easily performed with simple formulas which determine these lengths for given assumptions. • We will therefore develop the notation which will allow such studies to be performed in an efficient fashion. We define the power rating of an individual turbine as P tur and the number of turbines in the wind farm as Nt farm. The total power rating of the wind farm, Pwf, is then 169
  • 170. • Each row will have some length Drow as determined by land and electrical constraints. • In the Great Grasslands, county and township roads usually have a distance between road centerlines of one mile (5280 ft) so a row length of 5000 ft would allow the end turbines to be 140 ft from the road. • This would usually be the practical maximum row length in this part of the world. • The tentative number of turbines in a row, Ntrow, for a tentative row spacing Dcw, would be given by 170
  • 171. • This calculation should be treated as integer arithmetic. That is, a result of 9.62 would be interpreted as either 9 or 10 turbines per row. • Other constraints may require either a smaller or larger value. If four turbines are to be operated from a single transformer, for example, then it may be economically desirable to have the number of turbines in a row be some multiple off four, say 8 or 12 for our tentative calculation of 9.62 turbines per row. • One design choice which must be made is whether to hold the turbine separation at exactly four rotor diameters, for example, and let the row length be less than the maximum possible value, or to fill all available space and let the turbine separation differ from exactly four rotor diameters. • One generally wants to use all available land but there may be cases where a small wind farm is to be installed on a large piece of ground that one would just use the nominal turbine spacing. • Once the actual number of turbines per row, Ntrow, has been selected, along with the actual row length Drow, the actual turbine spacing in a row Dcw is given by 171
  • 172. • The number of rows and the corresponding length of a column of wind turbines, Dcol, will be determined in a similar fashion. • The size of the piece of land and zoning requirements will determine the maximum column length. • The maximum number of rows would be used to compute the total number of turbines in the wind farm and the total electrical power rating. • There may be financial or technical limitations on the number of turbines or the total power, so fewer rows may be necessary. • There may also be a requirement for an even or odd number of rows for economic efficiency of wind farm layout. • A rectangular piece of ground would be expected to have the same number of turbines in each row although local terrain features may require some turbines to be omitted from the spot they would otherwise occupy. • There may need to be some iteration between the calculation of the number of turbines per row and the number of rows. • Once the column length Dcol and the number of rows Nrows has been selected, the actual down wind spacing Ddw can be calculated. 172
  • 173. • The length of a rectangular fence around the perimeter of the wind farm would be • where ht is the hub height of a turbine and Dr is the rotor diameter. Increasing the fence length by the hub height plus half the rotor diameter on each side will allow each turbine to be laid down in any direction without the rotor striking the fence. • If the turbines do not fill the entire purchased area, then the fence would be longer since it would normally be placed at the boundary. If a section of land was purchased, the length of fence would be approximately four miles. 173
  • 174. ECONOMICS OF WIND ENERGY • There are two types of costs for a wind energy project. • The first category is the initial costs. Initial costs are associated with the purchase and installation of wind turbines up to the point that they are ready for production. • It is normally a one-time expense that a developer must pay for at the beginning of a project. • However, in addition to the price of a turbine and the installation cost, there are other costs that are not so evident, and that one may overlook. • We may categorize the initial cost, thus, into direct and indirect costs, as discussed here. Direct costs are for turbine(s) and its ancillary components (controls, transformers, etc.), turbine foundation and installation, transportation, and connection to the grid. 174
  • 175. • Indirect costs are for the purchase of land and/or the site, roads to access the site, extra cost if the site is far from the grid, legal fees, and so on. In this section we consider the various initial costs of a wind energy development project • The cost of a turbine is what one must pay to the manufacturer for all the components of a turbine. • Normally a turbine is sold as a whole, like an automobile. So, although the blades, the gearbox, the generator, the nacelle, and the tower can be manufactured by different companies, they are already matched together and are delivered to a customer. • At delivery to the site, however, a turbine is not yet assembled because of the large size. Each major component is delivered separately, and the assembly takes place on site only after the foundation is ready 175
  • 176. • The cost for a turbine, thus, is the price one must pay for: tower (including what is inside the tower, such as ladder, cables, lights and so on); gears and motors for yaw motion; nacelle (containing all auxiliary parts as oil heat exchangers, space heaters, etc.); generator; gearbox; rotor (hub, blades, all the controls inside them); turbine controller; pad mount transformer; and all other small components for measurements, instrumentation, communication, and control.Installation 176
  • 177. Installation of a turbine consists of 1. Foundation construction 2. Erecting the turbine 3. Connection to the grid, testing, and commissioning • The foundation of turbine is a giant block of concrete that must be able to hold the turbine; that is, it must withstand and transfer to ground all the force of weight and the lateral forces that a turbine gets from wind. • The diameter of a turbine tower can be around 10–12 ft (3–3.6 m), whereas the diameter of the foundation can reach 50–55 ft (15–17 m). The depth of the foundation is accordingly proportional. . 177
  • 178. • In this regard, the bulk of the foundation is hidden in the ground, covered by soil. • Only the part of the foundation a turbine is bolted to shows from outside, like an iceberg, only the tip of which is out of the water. • Considering the size, weight, and the forces exerted on a turbine, the weight of the foundation block must be comparative. • The dimensions of the foundation, depending on the type of soil and the ground condition, are determined to withstand the forces 178
  • 179. • In this respect, the construction of the foundation implies digging the ground and replacing the soil with thousands of cubic yards of reinforced concrete. • Obviously, the cost of this operation is not trivial. But it is a one-time expense that comprises a significant percentage of the initial cost of a turbine After the foundation is ready, erection of a turbine is usually carried out by setting up the base (lowest segment) of the tower. • The tower arrives to the site in three or four segments, depending on the height and the design—the base, one or two middle segments, and the top. • The base is fixed to the bolts mounted in the foundation. • This follows by fixing one by one the other segments of tower on top of each other, and bolting each to the previous one. • After the tower is completed, the nacelle, the gearbox, the generator, and other components, depending on the way a turbine is designed, are lifted and fixed in their places. • Finally, the rotor, which was assembled on the ground, is lifted and attached to the nacelle. • All the lifting must be done by strong and large cranes that are able to reach higher than the nacelle . • This installation of the turbine is also costly and the operation counts for a non- negligible percentage of the initial cost. 179
  • 180. Transportation • Another portion of the initial cost is the expense of transporting the turbine(s) to the site. That is, from the manufacturing site to the wind farm. Whereas the previous two cost items are almost the same for two identical turbines, this cost can be very different and depends on factors such as the distance from the manufacturer, how far the site is from major roads, and how difficult access is to the site. • All the pieces of a turbine are either heavy or long. For on-road transportation of a large turbine (over 1 MW), each blade is carried separately and each segment of the tower is also carried separately on a special truck for long loads. • On large roads and highways, this is normally not a problem provided that the highway safety code is respected. On smaller roads and in mountainous regions, nevertheless, a long vehicle may have difficulties in turning, in addition to disturbing the other traffic, which can lead to travel time limitations and long delays. As well, if no appropriate road exists from a main route to the site, new temporary roads must be constructed. These are the extra costs that cannot be avoided. 180
  • 181. Grid connection • The same thing that was mentioned for the transportation and road factor is true also for connection to a grid. • That is to say, if a transmission line exists in the vicinity of a wind farm, connecting the farm to the grid is much less expensive than if a wind farm is in an area where either there is no transmission line or there is no more capacity for an existing transmission line. Installing transmission lines, when necessary, adds to the cost of a project. • For a wind farm, all the generation, that is, the output electricity from turbines, is put together in a collector. The collector, which operates like a substation, is connected to a grid. The cost of the substation and the cables from turbines (usually buried underground cables) is included in the initial cost of a wind farm. Legal and other costs Among the indirect initial cost of a turbine there also are those expenses for legal issues such as right of way, agreements with land owners where the turbines are located, various contracts, insurance for operations, and similar items. This cost is not very high, but still has to be a counted for when a wind farm is to be developed 181
  • 182. Operating cost The operating cost or running cost for any plant or business activity, including a wind farm, is the regular day-to-day expenditure for running the business. For a general plant, this is normally addressed as operations and maintenance. The breakdown of this cost depends on the type of the activity. The cost associated with a wind power plant can more specifically be categorized into: • Operations • Maintenance • Insurance • Lease and Royalty • Taxes For a production or manufacturing plant, normally the cost of raw material must also be added to the list. For an activity that requires people, the building to accommodate them, heating, office supplies, and so on are to be also added. For a power plant, in addition to these there is a larger cost for fuel. Compared with gas, fossil, coal, and nuclear power generation plants, the fuel for a wind turbine is wind, which is free. With the others, one has to pay for gas, coal, oil, or uranium. Compared with gas, fossil, coal, and nuclear power generation plants, the fuel for a wind turbine is wind, which is free. 182
  • 183. Running cost • We consider here the other wind turbine operating costs except the maintenance for further discussion. • When a set of wind turbines are in production they work in open air in the land where they are installed. In many cases, this land does not belong to the developer of the wind farm. It can belong to one or more owners. Based on a contract, a yearly amount is paid to the owner of the land in the form of rent or lease for the land. At today’s rate this amount is $5000 to $6000 for each turbine. • A second item of this cost is the amount to be paid for the insurance. • Insurance of an operating turbine is necessary. Again, this is based on the content of the insurance policy. It could be for the coverage on the equipment failure, damage to surrounding area, injury to people, fi re, and so on. This could be much more than the aforementioned figure for rent, for each turbine. 183
  • 184. • A third item that comes into effect is the tax that a company must pay. • Tax is usually calculated based on the income of a corporation. For a wind farm however, certain tax breaks are granted by governments to help or persuade companies to invest in clean energy. • The tax sometimes makes a big difference in the financial status of a wind energy project. Companies seriously take this into account, since the tax to pay determines a “go” or “no go” decision for a project. • The salary to be paid to technicians for the maintenance and upkeep of a turbine can be regarded as part of the maintenance cost. • Nevertheless, supposing that there is no repair for a turbine, but technicians are paid and are available to do any repair job, it could be considered a part of this cost category. 184
  • 185. Maintenance cost • Like any other machine, wind turbines can break every now and then and they need to be fixed. • Also, regular maintenance such as inspection of parts and changing oil are necessary for proper work of a turbine. • Maintenance, in general, falls into two types: fault correction maintenance (or corrective maintenance) and preventive maintenance. Corrective maintenance refers to bringing back a turbine to working order after a part has failed and has caused the machine to shut down; preventive maintenance, on the other hand, is beforehand scheduled inspection, detection, correction, and repair of machine parts in order to prevent future breakdowns and failures that could be more costly. • In preventive maintenance, some parts that are prone to fail soon are replaced, even if they are still working. The cost of maintenance can become very high and prohibitive, and companies must reduce this cost to a minimum by paying careful attention to what the causes of problems are and eliminate them185
  • 186. • The cost of maintenance, as we’ll see here, is not just the price of the items that need to be replaced and the labor. • Here we can again categorize this into direct and indirect classes. When a turbine shuts down because of a fault or for maintenance the following costs are involved: a. Loss of revenue for the whole period of downtime. b. The cost involved for the problem to be fixed. • Since turbines are normally remote from the offices and people to maintain them, it takes a long time for technicians to reach a turbine and diagnose the problem. 186
  • 187. • Climbing a turbine with the proper safety gear on also adds to the required time. • Moreover, the size and weight of a piece to be replaced, and the time of the year (consider below-freezing temperature in a windy region with a lot of snow on the ground) directly influence the downtime and the amount of revenue lost. • If a major component, such as a blade, gearbox, generator, and so on needs a repair, the cost is very high and in most cases requires a crane to be brought to the site. • This is a noticeable cost for a wind turbine. By properly looking after the turbine and doing scheduled inspection and preventive maintenance, the maintenance cost can be minimized. • Figure below depicts how the maintenance cost for a turbine can be kept to a minimum, whereas it can skyrocket to a much higher amount. • This figure illustrates the effect of preventive maintenance (scheduled maintenance) for a turbine in a number of years 187
  • 188. Proper scheduled maintenance can eliminate many unnecessary costs and revenue losses. 188
  • 189. Comparison with other energy sources • A distinct difference between a wind power generation facility and a conventional fossil power plant of the same size is the initial cost. The initial cost for a wind farm is much higher than the initial cost for a fossil power plant. Since the initial cost has to be paid up-front, it makes it more difficult for investment. • Nevertheless, since one has to pay for the fuel, but wind is free, the difference gradually changes the course. • Each year the cost of maintenance, other running costs, and the price for fuel adds up to the amount of expenditure from an economical standpoint; that is, the invested capital. • The total cost of a project, thus, can be shown by adding all the cost in each year to the cost of the previous year. • The result is an ascending curve. Figure below illustrates the matter in broad terms (that is, without any variation of the cost from one year to the other) for a typical wind farm and a fossil plant. In this figure the price of oil (gas, coal) is considered to remain constant over the 20 years that the graph shows. Also, no inflation of prices is taken into account for more clarity of the comparison. • According to this graph, after 15 years the cost of the fossil plant exceeds that of the wind farm. In reality, inflation is not zero and the increase in the oil price cannot be ignored. • These will affect the number of years one surpasses the other. A plant is expected to be productive for 20 to 25 years. In practice, it may perform well beyond that, say, up to 30 years. Considering the total cost of a fossil plant after this time, it is obvious from figure below that the cost of a wind farm is much lower than the cost of a fossil plant. 189
  • 190. Comparison of total long-term cost of a fossil power plant with that of a wind power plant. 190
  • 191. • Any industrial plant (power generation or manufacturing) comes to the end of its useful life, and operations will be stopped when the cost of running the plant exceeds the revenue from the plant. In such a case, the plant will be abandoned or salvaged. • The 20 to 25 years, mentioned above, is for many large projects. For an advancing industry such as wind turbines, a plant can become outdated before that period. The rule of scan for industrial machines, and a wind turbine is not an exception, is that the larger a unit, the more efficient it is. • For wind turbines, the new generations are around 2–3 MW, compared to those at 500– 750 kilowatts. So, it will be no surprise if a wind turbine is decommissioned (put out of work) even before its life expectancy has ended. Cost per unit • It is sometimes necessary to know the cost per unit for an item. For instance, what is the cost for a 2-MW turbine? Or, what is the cost per watt in a wind farm? • the initial cost of wind turbines was analyzed and the various components of the cost were explained. • From that discussion it is easy to realize that the cost associated with a single running turbine depends on a number of factors, and it is not easy to just assign a number to the cost. In other words, the cost for each individual case can be specific for that case. 191
  • 192. • For two wind farms, the cost of purchase of a turbine may not change that much, but the cost of transportation and connection to the grid can be significantly different. • Consider two wind farms, one with 150 turbines and one with only 10 turbines. The cost of constructing access roads and pavement to bring the turbines to the site, and the cost of a substation for grid connection, will be shared between 150 units in the first case, whereas it is for only 10 turbines in the latter. • On the other hand, when comparing the older turbines with a smaller capacity with today’s larger turbines, a difference must be observed for advancement of technology, increase of efficiency due to the larger size, and decrease in cost of installation for less number of turbines (consider installation of 300 units of 400- kW turbines versus 60 units of 2-MW turbines, both totaling 120 MW of installed energy). • Thus a figure for the average cost, based on the total cost of many wind farm projects, can be obtained. This figure can be used as an index or a rule of thumb in order to roughly determine the cost of a project, or compare past and present costs. • At today’s prices one can say that the cost of a wind turbine is 1.2–1.4 dollars per watt. Thus, for example, the cost of a 2-MW turbine is about $2.6 million. 192
  • 193. A case study In this study, we take the example of a wind farm with a number of turbines. We want to see if the project of developing this wind farm makes a profit, or if it should be rejected. Each turbine to be installed is 2 MW and the total cost of developing the farm is based on the simpler value of $1 per watt. In this sense, calculation can be made for one dollar, but here for the sake of simplicity it is carried out for one turbine at $2M. The following data are necessary (numbers are all assumptions): • Years of operation _ 25 • Interest rate =7% • Operating cost =5% (100,000$/year) • Selling price per kilowatt-hour =$0.04 • Capacity production per year =40% Note that the installed power is 2 MW. But, the production is less than the installed power. Production varies during 24 hours and also it varies based on the season. For this project there are three items that we must consider and find their values to compare: (a) the cost of investment (initial capital), (b) the cost of operations, and (c) the income from selling the product. If the total cost after 25 years is less than the total income, the project is not profitable; otherwise the difference shows the profit after 25 years. The first year is considered the development stage and neither the operating cost nor the income are considered. 193
  • 194. 194
  • 195. Project cost and income in 25 years (electricity at 4 cents per kilowatt-hour). 195
  • 196. illustrates the above numbers and how the cost and income are related. Note that instead, we can subtract the cost each year from the income, and use the same formula for the difference, which is the net profit each year. The reason it was done separately is that we may want to see if the electricity is sold at a different rate, then what the income would be. For example, consider that the sale price is 5 cents per kilowatt-hour, instead of 4. Then the income from sales will be (no tax or tax break is considered) 196
  • 197. Project financial details (electricity at 5 cents per kilowatt-hour). 197
  • 198. The corresponding graph is shown in Figure above. Instead of finding the values of the investment and net income after 25 years, it is possible to base the calculations on the present values of them. In this way, the net present value can be found. It is another way of doing the calculations based on today’s worth of money. The results lead to the same conclusion. That is, for a price of 4 cents per kilowatt-hour there is a loss, but for 5 cents per kilowatt-hour there is a profit. 198