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1
HAZARD
IDENTIFICATION
AND RISK
ASSESSMENT
Upon completion of this unit you will
understand how to identify hazards and
assess risks for your dairy operation.
2
LEARNING OBJECTIVE
1. Understand that behind each fatality or
serious injury there are thousands of at-
risk behaviors and unidentified hazards
that contributed to the incident.
2. State the definition of a hazard and explain
how to identify hazards in the workplace.
3
LEARNER OUTCOMES
3. Determine methods for controlling hazards
in the workplace.
4. Complete a job hazard analysis for a
typical dairy farm task.
4
LEARNER OUTCOMES
• Safety management leads to
• Increased productivity
• Avoiding injuries
• Avoiding costly, time consuming, stressful and
inconvenient incidents
5
INTRODUCTION
6
SAFETY PYRAMID
 ConocoPhillips Marine, 2003
 Ratio of serious accidents to near misses
 1 fatality : 300,000 at-risk behaviors
7
SAFETY PYRAMID
 At-risk behavior: activities not consistent
with safety programs, training and
components on machinery
 Bypassing safety components on machinery
 Eliminating safety steps to save time
 Can be reduced with machine guarding and
training
8
SAFETY PYRAMID
 Hazard: condition or set of circumstances
that present a potential for harm
 Two categories
9
HAZARDS
 Health hazards: occupational illnesses
 Safety hazards: physical harm, injuries
10
HAZARDS
 Process of identifying all hazards in the
workplace
 May be grouped by Dairy LEP
11
HAZARD IDENTIFICATION
 Manure storage facilities and collections
structures
 Dairy bull and cow behavior/worker
positioning
 Electrical systems
12
DAIRY LEP
 Skid-steer loader operation
 Tractor operation
 Guarding of Power Take-Offs (PTOs)
13
DAIRY LEP
 Guarding of other power transmission and
functional components
 Hazardous energy control while performing
servicing and maintenance on equipment
 Hazard communication
14
DAIRY LEP
 Confined spaces
 Horizontal bunker silos
 Noise
15
DAIRY LEP
 Main cause of occupational health and
safety problems
 Eliminating hazards or controlling risks is
the best way to reduce workplace injury and
illness
16
HAZARD
IDENTIFICATION
 Check your farm for:
 Regular hazard assessment surveys of
operations, equipment, substances and tasks
 A system of recording injuries, near misses
and identified hazards
 Safe procedures for dairy farm tasks
17
HOW TO START
 Safety training and supervision for new and
young employees
 Protective clothing and equipment
 Safety training and practice for each new piece
of equipment
18
HOW TO START
 Safety discussions between employers,
contractors and employees
 Safety information readily available for
hazardous substances
 Copies of the regulations
19
HOW TO START
 Written plan
 Store with other safety information
20
DEVELOP A PLAN
 Discuss the program with others during
development
 Assure all safety concerns are met
 Incorporate a system for hazard identification,
risk assessment and risk control
21
DEVELOP A PLAN
 Ensure employees are familiar with:
 the plan
 safe work procedures
 current legal safety and health requirements
22
DEVELOP A PLAN
 Other components
 Providing farm workers with safety information
 Orientation for new employees
 Safety training for new procedures
 Special safeguards for young employees
 Record of injuries, near misses and potential
hazards
23
DEVELOP A PLAN
 24 hour approach
 Environments
 Substances
 Workplace layout
24
IDENTIFY THE HAZARD
 Work organization
 Equipment
 Farm animals
25
IDENTIFY THE
HAZARD
 Heights
 Electricity
26
IDENTIFY THE
HAZARD
 Observation
 Material Safety Data Sheets (MSDSs)
 Hazard and risk surveys
 Children and visitor considerations
27
HAZARD IDENTIFICATION
Record analysis
 Discussion groups
 Safety audits
28
HAZARD
IDENTIFICATION
 Information updates
 Consumer information
 Regulations and best practices
29
HAZARD IDENTIFICATION
 Assess likelihood and possible severity of
injury
 Determine how to best minimize risk
 Address high risk hazards first
30
ASSESS THE RISK
 The same hazard could lead to several
outcomes
 Consider likelihood of each possibility
 Prioritize
31
ASSESS THE RISK
Potential control measures include:
 Remove the hazard
 Substitute
 Isolate
32
MAKE THE CHANGES
 Add engineering controls
 Safe work practices
 Provide PPE
 Implement and monitor controls
33
MAKE THE CHANGES
 Controls should be agreed upon
 Make changes as soon as possible
 May require more than one risk control
measure
34
MAKE THE CHANGES
 May need to be tested
 Ensure that risk is minimized
 No new hazard created
 Consultation
 New procedures
35
CHECKING THE CHANGES
 Focus on job tasks
 Prevention
 Relationship between
 worker
 task
 tools
 environment
36
JOB HAZARD
ANALYSIS (JHA)
 Highest injury or illness rates
 Potential for severe injuries or illness
 Possibility of incident with simple human
error
37
JHA PRIORITIES
 New or changed
 Complex
38
JHA PRIORITIES
1. Involve employees
39
WHERE DO I BEGIN?
2. Review accident history
40
WHERE DO I BEGIN?
3. Conduct preliminary job review
41
WHERE DO I BEGIN?
4. List, rank, and set priorities for hazardous
jobs
42
WHERE DO I BEGIN?
5. Outline steps or tasks
43
WHERE DO I BEGIN?
Complete a Job Hazard Analysis Form for a
typical dairy farm job.
44
CLASS ACTIVITY
 Free
 Professional advice and assistance
 On-site
 Defer OSHA inspections
 Create safety routine
45
OSHA CONSULTATION
PROGRAM
 Help employers recognize hazards
 System development
 Problem solving
 Additional resources
 Written summary
 Safety and health training
46
CONSULTANTS’ ROLE
 Consultants will not:
 Issue citations during consultation
 Guarantee a workplace will “pass”
47
CONSULTANTS’ ROLE
 Request for services
 Initial meeting
 Walkthrough
 Closing conferences and follow-up
 Detailed written report
 Follow-up
 Continued contact for assistance
48
CONSULTATION VISIT
 Imminent danger
 Serious violation
 Failure to eliminate or control hazards
49
CORRECTING HAZARDS
1. Identify a hazard from each section of the
Dairy LEP that may be found on your farm:
50
REVIEW
 Manure storage
 Animals
 Electrical
 Skid-steer
 Tractor
 PTO guarding
 Power transmission
guarding
 Hazardous energy control
 Hazard communication
 Confined spaces
 Horizontal bunker silos
 Noise
2. List the steps necessary to conduct a Job
Hazard Analysis on your farm
51
REVIEW
52
This material was produced under grant number
SH-22318-11 from the Occupational Safety and
Health Administration, U.S. Department of Labor. It
does not necessarily reflect the views or policies of
the U.S. Department of Labor, nor does mention of
trade names, commercial products, or
organizations imply endorsement by the U.S.
Government.

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Dairy Hazards and Risk Assessment

  • 2. Upon completion of this unit you will understand how to identify hazards and assess risks for your dairy operation. 2 LEARNING OBJECTIVE
  • 3. 1. Understand that behind each fatality or serious injury there are thousands of at- risk behaviors and unidentified hazards that contributed to the incident. 2. State the definition of a hazard and explain how to identify hazards in the workplace. 3 LEARNER OUTCOMES
  • 4. 3. Determine methods for controlling hazards in the workplace. 4. Complete a job hazard analysis for a typical dairy farm task. 4 LEARNER OUTCOMES
  • 5. • Safety management leads to • Increased productivity • Avoiding injuries • Avoiding costly, time consuming, stressful and inconvenient incidents 5 INTRODUCTION
  • 7.  ConocoPhillips Marine, 2003  Ratio of serious accidents to near misses  1 fatality : 300,000 at-risk behaviors 7 SAFETY PYRAMID
  • 8.  At-risk behavior: activities not consistent with safety programs, training and components on machinery  Bypassing safety components on machinery  Eliminating safety steps to save time  Can be reduced with machine guarding and training 8 SAFETY PYRAMID
  • 9.  Hazard: condition or set of circumstances that present a potential for harm  Two categories 9 HAZARDS
  • 10.  Health hazards: occupational illnesses  Safety hazards: physical harm, injuries 10 HAZARDS
  • 11.  Process of identifying all hazards in the workplace  May be grouped by Dairy LEP 11 HAZARD IDENTIFICATION
  • 12.  Manure storage facilities and collections structures  Dairy bull and cow behavior/worker positioning  Electrical systems 12 DAIRY LEP
  • 13.  Skid-steer loader operation  Tractor operation  Guarding of Power Take-Offs (PTOs) 13 DAIRY LEP
  • 14.  Guarding of other power transmission and functional components  Hazardous energy control while performing servicing and maintenance on equipment  Hazard communication 14 DAIRY LEP
  • 15.  Confined spaces  Horizontal bunker silos  Noise 15 DAIRY LEP
  • 16.  Main cause of occupational health and safety problems  Eliminating hazards or controlling risks is the best way to reduce workplace injury and illness 16 HAZARD IDENTIFICATION
  • 17.  Check your farm for:  Regular hazard assessment surveys of operations, equipment, substances and tasks  A system of recording injuries, near misses and identified hazards  Safe procedures for dairy farm tasks 17 HOW TO START
  • 18.  Safety training and supervision for new and young employees  Protective clothing and equipment  Safety training and practice for each new piece of equipment 18 HOW TO START
  • 19.  Safety discussions between employers, contractors and employees  Safety information readily available for hazardous substances  Copies of the regulations 19 HOW TO START
  • 20.  Written plan  Store with other safety information 20 DEVELOP A PLAN
  • 21.  Discuss the program with others during development  Assure all safety concerns are met  Incorporate a system for hazard identification, risk assessment and risk control 21 DEVELOP A PLAN
  • 22.  Ensure employees are familiar with:  the plan  safe work procedures  current legal safety and health requirements 22 DEVELOP A PLAN
  • 23.  Other components  Providing farm workers with safety information  Orientation for new employees  Safety training for new procedures  Special safeguards for young employees  Record of injuries, near misses and potential hazards 23 DEVELOP A PLAN
  • 24.  24 hour approach  Environments  Substances  Workplace layout 24 IDENTIFY THE HAZARD
  • 25.  Work organization  Equipment  Farm animals 25 IDENTIFY THE HAZARD
  • 27.  Observation  Material Safety Data Sheets (MSDSs)  Hazard and risk surveys  Children and visitor considerations 27 HAZARD IDENTIFICATION
  • 28. Record analysis  Discussion groups  Safety audits 28 HAZARD IDENTIFICATION
  • 29.  Information updates  Consumer information  Regulations and best practices 29 HAZARD IDENTIFICATION
  • 30.  Assess likelihood and possible severity of injury  Determine how to best minimize risk  Address high risk hazards first 30 ASSESS THE RISK
  • 31.  The same hazard could lead to several outcomes  Consider likelihood of each possibility  Prioritize 31 ASSESS THE RISK
  • 32. Potential control measures include:  Remove the hazard  Substitute  Isolate 32 MAKE THE CHANGES
  • 33.  Add engineering controls  Safe work practices  Provide PPE  Implement and monitor controls 33 MAKE THE CHANGES
  • 34.  Controls should be agreed upon  Make changes as soon as possible  May require more than one risk control measure 34 MAKE THE CHANGES
  • 35.  May need to be tested  Ensure that risk is minimized  No new hazard created  Consultation  New procedures 35 CHECKING THE CHANGES
  • 36.  Focus on job tasks  Prevention  Relationship between  worker  task  tools  environment 36 JOB HAZARD ANALYSIS (JHA)
  • 37.  Highest injury or illness rates  Potential for severe injuries or illness  Possibility of incident with simple human error 37 JHA PRIORITIES
  • 38.  New or changed  Complex 38 JHA PRIORITIES
  • 40. 2. Review accident history 40 WHERE DO I BEGIN?
  • 41. 3. Conduct preliminary job review 41 WHERE DO I BEGIN?
  • 42. 4. List, rank, and set priorities for hazardous jobs 42 WHERE DO I BEGIN?
  • 43. 5. Outline steps or tasks 43 WHERE DO I BEGIN?
  • 44. Complete a Job Hazard Analysis Form for a typical dairy farm job. 44 CLASS ACTIVITY
  • 45.  Free  Professional advice and assistance  On-site  Defer OSHA inspections  Create safety routine 45 OSHA CONSULTATION PROGRAM
  • 46.  Help employers recognize hazards  System development  Problem solving  Additional resources  Written summary  Safety and health training 46 CONSULTANTS’ ROLE
  • 47.  Consultants will not:  Issue citations during consultation  Guarantee a workplace will “pass” 47 CONSULTANTS’ ROLE
  • 48.  Request for services  Initial meeting  Walkthrough  Closing conferences and follow-up  Detailed written report  Follow-up  Continued contact for assistance 48 CONSULTATION VISIT
  • 49.  Imminent danger  Serious violation  Failure to eliminate or control hazards 49 CORRECTING HAZARDS
  • 50. 1. Identify a hazard from each section of the Dairy LEP that may be found on your farm: 50 REVIEW  Manure storage  Animals  Electrical  Skid-steer  Tractor  PTO guarding  Power transmission guarding  Hazardous energy control  Hazard communication  Confined spaces  Horizontal bunker silos  Noise
  • 51. 2. List the steps necessary to conduct a Job Hazard Analysis on your farm 51 REVIEW
  • 52. 52 This material was produced under grant number SH-22318-11 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government.