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AZEERAH MUBARAKH ALI 0328906 GAVIN TIO KANG HUI 0333373 NG ZIEN LOON 0328565 LOI CHI WUN 0328652 PRISCILLA HUONG YUNN 0332599
BUILDING CONSTRUCTION II BLD 60703
OCTOBER 2018 REPORT
SKELETAL CONSTRUCTION
TEMPORARY BUS SHELTER
CONTENT
01 /
INTRODUCTION
Skeletal construction distributes lateral force to
columns or walls through beams and transfers it
vertically down to the foundation and then to the
supporting soil beneath it.
01.1 /
SKELETAL CONSTRUCTION
In a group of 5 and in the scale of
1:5, we are to construct a
temporary bus shelter which can
accomodate 5-6 people with a
maximum height of 600mm and a
maximum base of 400mm x
800mm. The bus shelter
demonstrates an understanding of
the issues of strength, stiffness
and stability of structures including
modes of structural system, forces,
stress and strain and laws of
static. It will be tested on its ability
to take load applied in a specified
duration.
02 /
DESIGN
CONSIDERATIONS
02.1 /
CLIMATE CONSIDERATIONS
02.2 /
USER-FRIENDLY CONSIDERATIONS
MAINTENANCE
The shelter can be maintained easily
with use of timber joints as they can
provide ease in removing and
assembling parts for replacement.
RESISTANCE TO WEATHER
The openings and sliding panels
reduces lateral wind forces, along with
the ribbed metal roof directs water
evenly.
“COOL” ROOF DESIGN
The natural metallic finish of the roof, is made cool by
painting a reflective coating on the metal roof. It can
increase its solar reflectance and thermal emittance,
allowing it to achieve cool roof status.
COMFORTABILITY
The bus shelter is naturally ventilated
for cooling. There is space for users to
stand in order to accommodate more
people in the bus shelter.
VISIBILITY & SAFETY
The use of polycarbonate allows the coach operator to
see inside of bus shelter and vise-versa. It is also a
crime prevention as the public and user are not
secluded thus allowing complete visual and
surveillance on the bus shelter.
CONCRETE FOUNDATION
Concrete properties have high
compressive strength thus
making it most suitable as the
foundation.
TIMBER STRUCTURES
The custom-made structure is
remarkably strong and durable
although it is lightweight form
of construction.
METAL ROOF
Metal roofs can sustain wind
gusts up to 140 miles per
hour, will not corrode or crack,
and may be impact-resistant.
POLYCARBONATE
Polycarbonate is high-impact
resistant, thus making it
durable,, shatterproof, and
energy efficient
02.3 /
MATERIAL CONSIDERATIONS
Image 1 Image 3
Image 2 Image 4 Polycarbonate
03 /
DESIGN
DEVELOPMENT
3. EXTENDED ROOF STRUCTURE
Roof is cantilevered at both sides with
different pitch to create Saltbox Roof which is
suitable for tropical climate.
1. CUBOID & PRISM
Cuboid as the base provides better stability.
Prism with pitch on top weighs down the
pressure to the bottom. Wide base strengthen
the structure and able to accomodate more
user.
2. WOOD SKELETAL FRAMING SYSTEM
Wood framing system (post, beam and joints)
is used as the skeletal structure of the bus
shelter.
03.1 /
DESIGN DEVELOPMENT
4 SLIDING PANEL & LOUVERS
Louvers filter direct sunlight while allowing
sufficient natural light and ventilation to the
shelter. Sliding panels with polycarbonate
control internal ventilation, protect user from
rain, and allow visual permeability at the same
time.
5. REINFORCED CONCRETE FOUNDATION
Reinforced concrete foundation are added to
anchor the bus shelter. Therefore, structure will
be able to withstand higher load and have
higher compressive strength.
04 /
ORTHOGRAPHIC
DRAWINGS
04.1/
ROOFPLANS
SCALE1:16
ROOFRAFTER ROOF
METALROOFLENGTH=4000
RAFTERWIDTH=2237
PURLINLENGTH=4000
METALROOFWIDTH=2418
9
04.2/
FLOORPLANS
SCALE1:16
FOUNDATIONPLAN FLOORPLAN
FLOORLENGTH=3700GROUNDBEAMLENGTH=3800
GROUNDBEAMWIDTH=1800
PADFOOTINGLENGTH=400
FLOORWIDTH=1700
10
04.3/
ELEVATIONS
SCALE1:16
FRONTELEVATION SIDEELEVATION
LENGTH=4000
HEIGHT=3177
ROOFHEIGHT=1027
PADFOOTINGHEIGHT=250
WIDTH=2379
11
BACKELEVATION
LENGTH=4000
HEIGHT=3177
PADFOOTINGHEIGHT=250
SCALE1:16
04.3/
ELEVATIONS
12
05 /
CONSTRUCTION
PROCESS
05.1 /
PRE-CONSTRUCTION
1. Digital scaled model of bus shelter is
made in SketchUp software
2. Dimensions are exported and listed to
mark on the wood and customize
different components of the shelter.
3. Woods needed for construction are
prepared and cut according to the
markings.
05.2 /
FOUNDATION
4. Wooden blocks are connected to
ground beam as the pad footing for the
bus shelter.
5. The wooden foundation is being spray
painted to represent reinforced concrete
pad footing foundation.
05.3 /
FLOOR
6. Floor joist is attached to the bottom
plate with 60mm spacing which
represent 300mm in real scale.
7. Timber decking is screwed to the floor
joist in perpendicular direction.
05.4 /
COLUMNS
8. Half lap with tenon joint is used to
connect bottom plate to the column.
05.5 /
SLIDING PANEL
05.6 /
SEATING
12. Support for the seating are attached
to the column and the decking.
9. Frame for sliding panel is fit between
columns and beam.
10. Polycarbonates are inserted into the
sliding sash and fixed sash as glazing.
11. Sliding sash is fixed into the frame.
13. Seat decking is nailed to the support.
05.7 /
LOUVERS
05.8 /
ROOF
15. Roof beam and top plate are
attached to column using half lap joint.
14. Timber planks are nailed to the
columns with spacing to act as louvers.
16. King post are used to support the
ridge board, a column is placed beneath
the king post to transfer the load down
to the foundation.
17. Rafters are laid accordingly using
birdsmouth joint to create pitch for the
roof.
05.8 /
ROOF
05.9 /
FINISHES
20. Sand paper is used to smoothen the
rough surfaces.
18. Strut are connected to king post and
rafter in include directory to prevent
sagging of rafters.
21. Varnish is painted and aerosol clear
coat is sprayed over the shelter to
enhance waterproofing feature of the
shelter.
19. Purlin are laid perpendicularly to the
rafter for the attachment of metal
decking.
06 /
CONSTRUCTION
DETAILS
CONCRETE PAD FOOTING
The bus shelter consists of six concrete pad footings. They are
used to support the ground beam. They take concentrated loads
from a single point load such as the structural columns which are
vertically above them and then spreads to the bearing strata of
soil underneath. Since the bus shelter is made up of post and
beam structure, pad footing is the most economic and ideal
option for the skeletal structure.
CONCRETE GROUND BEAM
It is a rectangular structure that is connected to the pad footings
through rebar. It is used to anchor each of the concrete pad
footings below in their respective position as well as providing a
stronger base structure for the timber floor frame .
Height : 250mm
Length : 450mm
Width : 450mm
Length : 3800mm
Width : 1800mm
Figure 6.1.3.
Head Diameter : 22mm
Body Diameter : 12mm
Body Length : 50mm
Thickness : 10mm
Length : 150mm
Width : 20mm
Figure 6.1.1.
Figure 6.1.2.
REBAR
Rebar is made up of high tensile steel bars of 6mm diameter.
Steel bars from pad footings are extended into the concrete
ground beam to reinforce the connection between them.
Concrete
Pad
Footing
Concrete
Ground
Beam
Timber
Base
Frame
Galvanised
U-bracket
Galvanised
Screw
1325mm
Figure 6.1.4.
Figure 6.1.5.
Figure 6.1.6. Figure 6.1.7.
06.1 /
FOUNDATION
Height : 150mm
Length : 3400mm
Width : 50mm
SKELETAL TIMBER BASE FRAME
Four main timber beams and five floor joists are connected together forming the
base frame of bus shelter. It serves as a primary supporting structure with the aid
of columns to the other components of the bus shelter such as wall panels, roof
structure, seats, etc. Weight of the seat and living load is transferred to the ground
beams through the floor joists and eventually to the six concrete pad footings.
Height : 150mm
Width : 150mm
Length : 3700mm
& 1700mm
TIMBER FLOOR BEAM
It acts as the main
connection between
columns and concrete
frame and the
horizontal support that
holds the floor joists.
TIMBER FLOOR JOIST
Five timber floor joists
are arranged at 250mm
interval. They are to
distribute load evenly
throughout the entire
skeletal base frame
system.
Thickness : 10mm
Length : 100mm
Width : 75mm
06.2 /
TIMBER BASE FRAME
Figure 6.2.1. Figure 6.2.2. Figure 6.2.3.
Figure 6.2.4. Figure 6.2.5. Figure 6.2.6.
Galvanised
Joist
Hanger
Galvanised
Screw
Figure 6.2.7.
TIMBER DECKING PLAN (Hide few
decking to show structure below)
1. To label separation
dimension
2. To show materiality (zoom
in then show merbau
decking material)
06.3 /
TIMBER FLOOR DECKING
TIMBER FLOOR DECKING
The timber planks are placed over the timber floor joists perpendicularly to ensure
even distribution of forces exerted on it. Being the complement to the skeletal base
frame, it provides additional strength to support the mobile living loads.
Figure 6.3.1.
Figure 6.3.3.
Length : 1700 mm
Width : 140 mm
Thickness : 20 mm
MERBAU WOOD
Being the uppermost layer of the skeletal base structure, it
would undergo significant abrasion compared to other layers.
Merbau wood is chosen as the material for timber decking. It is
known for its low rate of expansion and shrinkage and hence
being rated as first class for ground-use timber. Also, due to the
fact that timber decking would be exposed to sunlight, merbau
wood is able to retain its colour much longer than any other
types of wood.
Concrete
Pad
Footing
Concrete
Ground
Beam
Timber
Base
Frame
Merbau
Decking
Galvanised
Screw
Twenty-one pieces of
rectangular timber
decking are arranged
accordingly with a
gap of 25mm in
between. It is to
enhance the bus
shelter sustainability
by taking into
account the thermal
expansion and
contraction of each
timber decking. They
are attached to the
base frame by
screwing them at
three points for each
decking : both edges
on the floor beams
and on the middle
floor joist and hence
resulting in a firm
attachment.
Figure 6.3.4.
Figure 6.3.2.
Load from the
columns is
transferred to the pad
footing below. The
load is then spread
out by pad footing
into the ground. Line
of action of the
weight of the
columns coincide
with the centre of
gravity of pad
footings, which
hence results in the
absence of net
moment along it.
TENON JOINT
Columns are joined to the timber ground
beams with tenon joint. A tenon joint is made
by slotting a small protruding part of a timber
into a fitting aperture without any aid of bolt or
screw. Bolted or screwed joints would apply
pressure over a small area which tends to
weaken the structure.
Height : 150mm
Width : 150mm
Length : 1750mm
& 2050mm
06.4 /
TIMBER COLUMNS
TIMBER COLUMN
Timber column is the vertical structure member of the bus shelter to
transmit compressive load of the roof and lateral forces of ceiling beams
and ground beams down to the foundation
Weight from
ceiling
structure itself
Forces exerted
by wind from
all direction
Figure 6.4.1.
Figure 6.4.2.
Figure 6.4.3.
Figure 6.4.4.
Figure 6.4.5. Line of action of the weight of column
ROOF STRUCTURE
The roof structure of the bus shelter is designed to be light, practical and
functional. It is a low slope roof which is tilted at two different angle entirely
supported by five columns whereby two of them are longer than the other three.
RAFTER
Rafter is used to support the roof
associated loads. It is the only
slating structural component of
the roof structure. Each of the
rafters is extended from the
ridge to the roof beam. By sitting
on the roof beam, the rafter
demonstrates an efficient mean
of spreading the load exerted by
roof structure down through the
wall without creating pressure
points where each rafter meets
the wall
Dimension of the rafter
is relatively smaller
compared to the roof
beam so that the overall
roof structure is lighter
in weight.
Considering the bus shelter as a light skeletal timber construction,, rafters
are connected to the roof beam with birdsmouth joint. Angles on both sides
are carefully calculated with hypotenuse theorem and appropriate
indentation is made on the rafter while maintaining its structural integrity.
TOE-NAILING
Toe-nailing
method is
used to fasten
the joint
whereby
timber is fixed
together by
slanted
application.
06.5 /
TIMBER ROOF FRAME
Thickness : 100mm
Width : 50mm
Length : 1500mm
& 1050mm
Figure 6.5.1.
Figure 6.5.3. Figure 6.5.4.
Figure 6.5.2.
Metal Corrugated
Roofing Sheet
Purlins
Ridge
Rafter
Roof Beam
King Post
Roof Strut
KING POST
The combination of rafter, purlin, king post, ceiling beam
and strut forms a king post roof truss. King post receive
load from the ridge at the end of the rafter which prevents
the wall from spreading out due to thrust. It acts as a
central vertical post for the roof structure, working in
tension to support the roof beam below from a truss
above.
06.5 /
TIMBER ROOF FRAME
Thickness : 50mm
Width : 50mm
Length : 390mm &
725mm
Thickness : 100mm
Width : 100mm
Length : 547mm
ROOF BEAM
The roof beam provides lateral support to the columns
and acts as the base for the roof structure. It holds all
the five columns in their respective position
T-HALVING JOINT
T-halving joint is chosen to connect the roof beam and
column. Both opposing forces from adjacent beams
which are angled at 90° are being eased off. Hence, there
is no net moment about the column.
Thickness : 150mm
Width : 50mm
Length : 3700mm
& 1700mm
Figure 6.5.4.
ROOF STRUT
The roof strut is an integral part of load bearing for roof
structure, designed to resist longitudinal compression.
Load from purlins and rafters are transferred to the ceiling
beam at an angle of 45 degree.
Figure 6.5.6. Component of King Post Roof Truss
Figure 6.5.2. Figure 6.5.3.Figure 6.5.1.
45°30°
Figure 6.5.5.
Roof Beam
Strut
King Post
Column
Ridge
Purlin
RIDGE
The ridge is the horizontal beam at the apex of the
roof. It ensures high ends of all the rafters meet in a
straight line and stay static. It is an add-on to the
overall lateral stability.
PURLIN
Purlin acts as the secondary structural support to the
roof structure. Being supported by the rafters below,
purlins allow the bus shelter to span wider in the
direction parallel to them.
NOTCH JOINT
Notch joint is used to connect purlins to the rafters. Equal
amount of material is removed from both to create
identical groove. The resulting thickness of the joint is
same as that of the thicker component, the rafter. As such,
both components are prevented from moving without
materially weakening them.
METAL CORRUGATED ROOFING SHEET
The metal sheet spans between the purlins and is
used as a diaphragm to transfer wind and seismic
loads to the lateral structural frame below. Besides
being noted for its longevity, it consists of high
percentage of recycled material and 100% recyclable.
06.5 /
TIMBER ROOF FRAME
Thickness : 100mm
Width : 197mm
Length : 3700mm
Thickness : 50mm
Width : 50mm
Length : 4000mm
Figure 6.5.2. Purlin Figure 6.5.5. Notch Joint connecting purlins to rafters
Figure 6.5.1. Ridge
Figure 6.5.3. Metal Corrugated Roofing Sheet
Figure 6.5.4. Connection of corrugated metal roofing
sheet to timber roof frame
Galvanised
Screw
Thickness : 2mm
Length : 4000mm
Width : 1570mm
&1180mm
Ridge
Cover
POLYCARBONATE
Polycarbonate is a lightweight thermoplastic material that is
lightweight and durable. It shades the users from Ultraviolet
Radiation (UV) and also allows visual permeability from the
interior.
Due to Malaysia tropical
climate of frequent
rainfall and exposure to
sunlight, silicon sealant
is chosen as the
adhesive to connect
polycarbonate to the
timber frame. It has
strong binding
properties and is highly
resistant to weathering.
06.6 /
SLIDING PANEL & SEATING
Thickness : 5mm
Width : 300mm
Length : 1550mm
Polycarbonate
Silicon
SEATING
Timber decking of the seating is arranged with a gap in
between to provide adequate ventilation below .
Thickness : 20mm
Width : 100mm
Length : 3400mm
Figure 6.6.2. Components of Sliding Panel Figure 6.6.4. Sliding Panel Section Figure 6.6.6. Seating Timber
Plank
Figure 6.6.5. Seating
Figure 6.6.1. Sliding Timber Panel Figure 6.6.3. Polycarbonate
SLIDING TIMBER PANEL
Timber stud wall system is incorporated into the design of
the sliding panel. Stud wall is non load-bearing and is used
to hold the sliding panel and polycarbonate .
Sliding
Panel
Head
Sill
SLiding
Sash
Jamb
Galvanised
Screw
Timber
Plank
Support
Fixed Sash
07 /
DESIGN
ANALYSIS
07.1 /
NON-STRUCTURAL ANALYSIS
RAIN
Bus shelter designed to
provide protection from
rainfall. Application of saltbox
roof allows efficient flow of
rainwater from both sides of
slope. Roof panel is tilted 45°
on the back side and 20° on
the front, a higher degree to
emphasize the entrance of the
bus stop . Sliding door also
provides extra protection to
users from rain splashes from
the sides of bus shelter.
VENTILATION
Natural ventilation is allowed
through the permeable wall of
louvres on the back elevation
of the bus shelter .Sliding door
also provides extra ventilation
when opened .Air flow is
maximized, creating a highly
ventilated space, thus
providing maximum thermal
comfort towards the users.
HUMIDITY
Varnish coating was applied
to all timber parts of the
structure. Its water resistance
property allows the timber to
retain from splitting and
cracking due to the humidity
of the climate. The maximum
air ventilation also reduces
humidity level, thus enhancing
the comfort of the users.
SUNLIGHT
Roof of bus shelter is built of
metal very strong and resilient
corrugated metal which can
withstand extreme
temperatures. Metal reflects
radiant heat from the sun,
minimizing midday heat gain.
Polycarbonate on sliding door is
able to reduce heat build up
during hot days as well as
having uv protection properties,
this increasing thermal comfort
of the bus shelter.
Load is distributed throughout the bus shelter, it is supported by beams and
columns in one direction. Uniform distribution of concentrated load is directed upon
each pad footing.
FLOOR SYSTEM : ONE-WAY SYSTEM
Figure 7.2.1.
07.2 /
STRUCTURAL ANALYSIS
Formula : 3700
1700
> 2
Figure 7.2.2.
IMPOSED LOAD/ LIVE LOAD
Live load is the load carried by the secondary structural elements which will
be transferred the primary structural elements.This includes non-permanent
and temporary loads such as humans, animals and rain .
STATIC LOAD/ DEAD LOAD
Dead load refers to the weight of the permanent structural elements of the
bus shelter. Force acting upon the structure is constant. It is transferred
from the roof to the vertical columns , to the floor slab and to the
foundation.
07.2 /
STRUCTURAL ANALYSIS
Figure 7.2.3. Figure 7.2.4.
WIND LOAD
Wind load refers to the force of the wind that acts on the bus shelter. The
permeable wall of louvres (gaps between louvres) is designed to allow wind
to pass through in and out of the structure.This allows the resistance to the
strong wind and lateral forces to be increased, decreasing the chances of
shear load
PERMEABLE WALL
The opening between the louvres of the wall encourages wind flow through the bus
shelter. This allows the prevention of wind load trapped inside the bus shelter , in
addition to promoting ventilation.
07.2 /
STRUCTURAL ANALYSIS
Figure 7.2.5.
Figure 7.2.6.
HORIZONTAL STRUCTURES VERTICAL STRUCTURES
RIDGE
ROOF BEAM
FLOOR BEAM
KING POST
STRUT
COLUMN
COLUMN
SKELETAL FRAME CONSTRUCTION
The main construction elements in timber skeleton frame construction consist
of vertical supports such as columns and horizontal beams. This supporting
structure has developed from timber frame construction methods.
07.2 /
STRUCTURAL ANALYSIS
ROOF BEAM
FLOOR BEAM
Figure 7.2.7.
Figure 7.2.8.
08 /
LOAD
TEST
08.1 /
LOAD TEST
ROOF
2 books were placed on top of the roof to test
the live loads acting upon the roof such as
rain.
Total Load: 6 kg
Test Result :Successfully withstand the load
FLOOR DECKING
3 books were placed on the timber floor
decking to test the live loads imposed on the
timber decking such as weight of users .
Total Load : 9kg
Test Result : Successfully withstand the load
BENCH
2 books were placed on bench to test the live
loads imposed by the users that sit on the
bench.
Total Load : 6kg
Test Result : Successfully withstand the load
09 /
CONCLUSION
09.1 /
CONCLUSION
Through this project, we were
able to gain a better
understanding of the means to
design a bus shelter structure
while implying construction
knowledge that we have learnt
in class. Our bus shelter was
designed with the combinations
of cuboid and prism form to
promote stability of the
structure.
Several considerations were taken to ensure the durability, buildability of
structure as well as the safety and comfort of the users. Designs were adapted
to suit the climatic factors of our country. Also, since the structures of our bus
shelter are built of timber, we have learnt the importance of joints to ensure the
efficiency of our bus shelter in terms of stability and strength.
1. APTA Transit Infrastructure. (2010). Bus Stop Design and Placement. APTA Standards Development Program, 14.
2. Bielefeld, B., Kummer, N., Hanses, K., Steiger, L., Hanses, K., & Achilles, A. (2015). Basics building construction. Basel: Birkhäuser.
3. Chudley, R., & Greeno, R. (2006). Advanced construction technology (4a. ed.). Harlow: Pearson Educación.
4. Chudley, R. (1977). Construction technology. London: Longman.
5. Chudley, R., Greeno, R., Hurst, M., & Topliss, S. (2012). Advanced construction technology. Oxford: Pearson.
6. Energy Saver. (n.d.). Cool Roofs. Retrieved from Energy.gov: https://www.energy.gov/energysaver/energy-efficient-home-design/cool-roofs
7. FIDLER, H. (2008). Advanced building construction: A manual for students. BiblioBazaar.
8. Kumudamani, K., & Kuppuram, G. (1990). Building construction. Delhi: Sundeep Prakashan.
9. McKay, W. B., & McKay, J. K. (1975). Building construction. London: Longman.
10. Steiger, L. (2007). Timber construction. Basel: Birkhäuser.
10 /
REFERENCES

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Building Construction II - Skeletal Construction

  • 1. AZEERAH MUBARAKH ALI 0328906 GAVIN TIO KANG HUI 0333373 NG ZIEN LOON 0328565 LOI CHI WUN 0328652 PRISCILLA HUONG YUNN 0332599 BUILDING CONSTRUCTION II BLD 60703 OCTOBER 2018 REPORT SKELETAL CONSTRUCTION TEMPORARY BUS SHELTER
  • 4. Skeletal construction distributes lateral force to columns or walls through beams and transfers it vertically down to the foundation and then to the supporting soil beneath it. 01.1 / SKELETAL CONSTRUCTION In a group of 5 and in the scale of 1:5, we are to construct a temporary bus shelter which can accomodate 5-6 people with a maximum height of 600mm and a maximum base of 400mm x 800mm. The bus shelter demonstrates an understanding of the issues of strength, stiffness and stability of structures including modes of structural system, forces, stress and strain and laws of static. It will be tested on its ability to take load applied in a specified duration.
  • 6. 02.1 / CLIMATE CONSIDERATIONS 02.2 / USER-FRIENDLY CONSIDERATIONS MAINTENANCE The shelter can be maintained easily with use of timber joints as they can provide ease in removing and assembling parts for replacement. RESISTANCE TO WEATHER The openings and sliding panels reduces lateral wind forces, along with the ribbed metal roof directs water evenly. “COOL” ROOF DESIGN The natural metallic finish of the roof, is made cool by painting a reflective coating on the metal roof. It can increase its solar reflectance and thermal emittance, allowing it to achieve cool roof status. COMFORTABILITY The bus shelter is naturally ventilated for cooling. There is space for users to stand in order to accommodate more people in the bus shelter. VISIBILITY & SAFETY The use of polycarbonate allows the coach operator to see inside of bus shelter and vise-versa. It is also a crime prevention as the public and user are not secluded thus allowing complete visual and surveillance on the bus shelter.
  • 7. CONCRETE FOUNDATION Concrete properties have high compressive strength thus making it most suitable as the foundation. TIMBER STRUCTURES The custom-made structure is remarkably strong and durable although it is lightweight form of construction. METAL ROOF Metal roofs can sustain wind gusts up to 140 miles per hour, will not corrode or crack, and may be impact-resistant. POLYCARBONATE Polycarbonate is high-impact resistant, thus making it durable,, shatterproof, and energy efficient 02.3 / MATERIAL CONSIDERATIONS Image 1 Image 3 Image 2 Image 4 Polycarbonate
  • 9. 3. EXTENDED ROOF STRUCTURE Roof is cantilevered at both sides with different pitch to create Saltbox Roof which is suitable for tropical climate. 1. CUBOID & PRISM Cuboid as the base provides better stability. Prism with pitch on top weighs down the pressure to the bottom. Wide base strengthen the structure and able to accomodate more user. 2. WOOD SKELETAL FRAMING SYSTEM Wood framing system (post, beam and joints) is used as the skeletal structure of the bus shelter. 03.1 / DESIGN DEVELOPMENT 4 SLIDING PANEL & LOUVERS Louvers filter direct sunlight while allowing sufficient natural light and ventilation to the shelter. Sliding panels with polycarbonate control internal ventilation, protect user from rain, and allow visual permeability at the same time. 5. REINFORCED CONCRETE FOUNDATION Reinforced concrete foundation are added to anchor the bus shelter. Therefore, structure will be able to withstand higher load and have higher compressive strength.
  • 16. 05.1 / PRE-CONSTRUCTION 1. Digital scaled model of bus shelter is made in SketchUp software 2. Dimensions are exported and listed to mark on the wood and customize different components of the shelter. 3. Woods needed for construction are prepared and cut according to the markings. 05.2 / FOUNDATION 4. Wooden blocks are connected to ground beam as the pad footing for the bus shelter. 5. The wooden foundation is being spray painted to represent reinforced concrete pad footing foundation.
  • 17. 05.3 / FLOOR 6. Floor joist is attached to the bottom plate with 60mm spacing which represent 300mm in real scale. 7. Timber decking is screwed to the floor joist in perpendicular direction. 05.4 / COLUMNS 8. Half lap with tenon joint is used to connect bottom plate to the column.
  • 18. 05.5 / SLIDING PANEL 05.6 / SEATING 12. Support for the seating are attached to the column and the decking. 9. Frame for sliding panel is fit between columns and beam. 10. Polycarbonates are inserted into the sliding sash and fixed sash as glazing. 11. Sliding sash is fixed into the frame. 13. Seat decking is nailed to the support.
  • 19. 05.7 / LOUVERS 05.8 / ROOF 15. Roof beam and top plate are attached to column using half lap joint. 14. Timber planks are nailed to the columns with spacing to act as louvers. 16. King post are used to support the ridge board, a column is placed beneath the king post to transfer the load down to the foundation. 17. Rafters are laid accordingly using birdsmouth joint to create pitch for the roof.
  • 20. 05.8 / ROOF 05.9 / FINISHES 20. Sand paper is used to smoothen the rough surfaces. 18. Strut are connected to king post and rafter in include directory to prevent sagging of rafters. 21. Varnish is painted and aerosol clear coat is sprayed over the shelter to enhance waterproofing feature of the shelter. 19. Purlin are laid perpendicularly to the rafter for the attachment of metal decking.
  • 22. CONCRETE PAD FOOTING The bus shelter consists of six concrete pad footings. They are used to support the ground beam. They take concentrated loads from a single point load such as the structural columns which are vertically above them and then spreads to the bearing strata of soil underneath. Since the bus shelter is made up of post and beam structure, pad footing is the most economic and ideal option for the skeletal structure. CONCRETE GROUND BEAM It is a rectangular structure that is connected to the pad footings through rebar. It is used to anchor each of the concrete pad footings below in their respective position as well as providing a stronger base structure for the timber floor frame . Height : 250mm Length : 450mm Width : 450mm Length : 3800mm Width : 1800mm Figure 6.1.3. Head Diameter : 22mm Body Diameter : 12mm Body Length : 50mm Thickness : 10mm Length : 150mm Width : 20mm Figure 6.1.1. Figure 6.1.2. REBAR Rebar is made up of high tensile steel bars of 6mm diameter. Steel bars from pad footings are extended into the concrete ground beam to reinforce the connection between them. Concrete Pad Footing Concrete Ground Beam Timber Base Frame Galvanised U-bracket Galvanised Screw 1325mm Figure 6.1.4. Figure 6.1.5. Figure 6.1.6. Figure 6.1.7. 06.1 / FOUNDATION
  • 23. Height : 150mm Length : 3400mm Width : 50mm SKELETAL TIMBER BASE FRAME Four main timber beams and five floor joists are connected together forming the base frame of bus shelter. It serves as a primary supporting structure with the aid of columns to the other components of the bus shelter such as wall panels, roof structure, seats, etc. Weight of the seat and living load is transferred to the ground beams through the floor joists and eventually to the six concrete pad footings. Height : 150mm Width : 150mm Length : 3700mm & 1700mm TIMBER FLOOR BEAM It acts as the main connection between columns and concrete frame and the horizontal support that holds the floor joists. TIMBER FLOOR JOIST Five timber floor joists are arranged at 250mm interval. They are to distribute load evenly throughout the entire skeletal base frame system. Thickness : 10mm Length : 100mm Width : 75mm 06.2 / TIMBER BASE FRAME Figure 6.2.1. Figure 6.2.2. Figure 6.2.3. Figure 6.2.4. Figure 6.2.5. Figure 6.2.6. Galvanised Joist Hanger Galvanised Screw Figure 6.2.7.
  • 24. TIMBER DECKING PLAN (Hide few decking to show structure below) 1. To label separation dimension 2. To show materiality (zoom in then show merbau decking material) 06.3 / TIMBER FLOOR DECKING TIMBER FLOOR DECKING The timber planks are placed over the timber floor joists perpendicularly to ensure even distribution of forces exerted on it. Being the complement to the skeletal base frame, it provides additional strength to support the mobile living loads. Figure 6.3.1. Figure 6.3.3. Length : 1700 mm Width : 140 mm Thickness : 20 mm MERBAU WOOD Being the uppermost layer of the skeletal base structure, it would undergo significant abrasion compared to other layers. Merbau wood is chosen as the material for timber decking. It is known for its low rate of expansion and shrinkage and hence being rated as first class for ground-use timber. Also, due to the fact that timber decking would be exposed to sunlight, merbau wood is able to retain its colour much longer than any other types of wood. Concrete Pad Footing Concrete Ground Beam Timber Base Frame Merbau Decking Galvanised Screw Twenty-one pieces of rectangular timber decking are arranged accordingly with a gap of 25mm in between. It is to enhance the bus shelter sustainability by taking into account the thermal expansion and contraction of each timber decking. They are attached to the base frame by screwing them at three points for each decking : both edges on the floor beams and on the middle floor joist and hence resulting in a firm attachment. Figure 6.3.4. Figure 6.3.2.
  • 25. Load from the columns is transferred to the pad footing below. The load is then spread out by pad footing into the ground. Line of action of the weight of the columns coincide with the centre of gravity of pad footings, which hence results in the absence of net moment along it. TENON JOINT Columns are joined to the timber ground beams with tenon joint. A tenon joint is made by slotting a small protruding part of a timber into a fitting aperture without any aid of bolt or screw. Bolted or screwed joints would apply pressure over a small area which tends to weaken the structure. Height : 150mm Width : 150mm Length : 1750mm & 2050mm 06.4 / TIMBER COLUMNS TIMBER COLUMN Timber column is the vertical structure member of the bus shelter to transmit compressive load of the roof and lateral forces of ceiling beams and ground beams down to the foundation Weight from ceiling structure itself Forces exerted by wind from all direction Figure 6.4.1. Figure 6.4.2. Figure 6.4.3. Figure 6.4.4. Figure 6.4.5. Line of action of the weight of column
  • 26. ROOF STRUCTURE The roof structure of the bus shelter is designed to be light, practical and functional. It is a low slope roof which is tilted at two different angle entirely supported by five columns whereby two of them are longer than the other three. RAFTER Rafter is used to support the roof associated loads. It is the only slating structural component of the roof structure. Each of the rafters is extended from the ridge to the roof beam. By sitting on the roof beam, the rafter demonstrates an efficient mean of spreading the load exerted by roof structure down through the wall without creating pressure points where each rafter meets the wall Dimension of the rafter is relatively smaller compared to the roof beam so that the overall roof structure is lighter in weight. Considering the bus shelter as a light skeletal timber construction,, rafters are connected to the roof beam with birdsmouth joint. Angles on both sides are carefully calculated with hypotenuse theorem and appropriate indentation is made on the rafter while maintaining its structural integrity. TOE-NAILING Toe-nailing method is used to fasten the joint whereby timber is fixed together by slanted application. 06.5 / TIMBER ROOF FRAME Thickness : 100mm Width : 50mm Length : 1500mm & 1050mm Figure 6.5.1. Figure 6.5.3. Figure 6.5.4. Figure 6.5.2. Metal Corrugated Roofing Sheet Purlins Ridge Rafter Roof Beam King Post Roof Strut
  • 27. KING POST The combination of rafter, purlin, king post, ceiling beam and strut forms a king post roof truss. King post receive load from the ridge at the end of the rafter which prevents the wall from spreading out due to thrust. It acts as a central vertical post for the roof structure, working in tension to support the roof beam below from a truss above. 06.5 / TIMBER ROOF FRAME Thickness : 50mm Width : 50mm Length : 390mm & 725mm Thickness : 100mm Width : 100mm Length : 547mm ROOF BEAM The roof beam provides lateral support to the columns and acts as the base for the roof structure. It holds all the five columns in their respective position T-HALVING JOINT T-halving joint is chosen to connect the roof beam and column. Both opposing forces from adjacent beams which are angled at 90° are being eased off. Hence, there is no net moment about the column. Thickness : 150mm Width : 50mm Length : 3700mm & 1700mm Figure 6.5.4. ROOF STRUT The roof strut is an integral part of load bearing for roof structure, designed to resist longitudinal compression. Load from purlins and rafters are transferred to the ceiling beam at an angle of 45 degree. Figure 6.5.6. Component of King Post Roof Truss Figure 6.5.2. Figure 6.5.3.Figure 6.5.1. 45°30° Figure 6.5.5. Roof Beam Strut King Post Column Ridge Purlin
  • 28. RIDGE The ridge is the horizontal beam at the apex of the roof. It ensures high ends of all the rafters meet in a straight line and stay static. It is an add-on to the overall lateral stability. PURLIN Purlin acts as the secondary structural support to the roof structure. Being supported by the rafters below, purlins allow the bus shelter to span wider in the direction parallel to them. NOTCH JOINT Notch joint is used to connect purlins to the rafters. Equal amount of material is removed from both to create identical groove. The resulting thickness of the joint is same as that of the thicker component, the rafter. As such, both components are prevented from moving without materially weakening them. METAL CORRUGATED ROOFING SHEET The metal sheet spans between the purlins and is used as a diaphragm to transfer wind and seismic loads to the lateral structural frame below. Besides being noted for its longevity, it consists of high percentage of recycled material and 100% recyclable. 06.5 / TIMBER ROOF FRAME Thickness : 100mm Width : 197mm Length : 3700mm Thickness : 50mm Width : 50mm Length : 4000mm Figure 6.5.2. Purlin Figure 6.5.5. Notch Joint connecting purlins to rafters Figure 6.5.1. Ridge Figure 6.5.3. Metal Corrugated Roofing Sheet Figure 6.5.4. Connection of corrugated metal roofing sheet to timber roof frame Galvanised Screw Thickness : 2mm Length : 4000mm Width : 1570mm &1180mm Ridge Cover
  • 29. POLYCARBONATE Polycarbonate is a lightweight thermoplastic material that is lightweight and durable. It shades the users from Ultraviolet Radiation (UV) and also allows visual permeability from the interior. Due to Malaysia tropical climate of frequent rainfall and exposure to sunlight, silicon sealant is chosen as the adhesive to connect polycarbonate to the timber frame. It has strong binding properties and is highly resistant to weathering. 06.6 / SLIDING PANEL & SEATING Thickness : 5mm Width : 300mm Length : 1550mm Polycarbonate Silicon SEATING Timber decking of the seating is arranged with a gap in between to provide adequate ventilation below . Thickness : 20mm Width : 100mm Length : 3400mm Figure 6.6.2. Components of Sliding Panel Figure 6.6.4. Sliding Panel Section Figure 6.6.6. Seating Timber Plank Figure 6.6.5. Seating Figure 6.6.1. Sliding Timber Panel Figure 6.6.3. Polycarbonate SLIDING TIMBER PANEL Timber stud wall system is incorporated into the design of the sliding panel. Stud wall is non load-bearing and is used to hold the sliding panel and polycarbonate . Sliding Panel Head Sill SLiding Sash Jamb Galvanised Screw Timber Plank Support Fixed Sash
  • 31. 07.1 / NON-STRUCTURAL ANALYSIS RAIN Bus shelter designed to provide protection from rainfall. Application of saltbox roof allows efficient flow of rainwater from both sides of slope. Roof panel is tilted 45° on the back side and 20° on the front, a higher degree to emphasize the entrance of the bus stop . Sliding door also provides extra protection to users from rain splashes from the sides of bus shelter. VENTILATION Natural ventilation is allowed through the permeable wall of louvres on the back elevation of the bus shelter .Sliding door also provides extra ventilation when opened .Air flow is maximized, creating a highly ventilated space, thus providing maximum thermal comfort towards the users. HUMIDITY Varnish coating was applied to all timber parts of the structure. Its water resistance property allows the timber to retain from splitting and cracking due to the humidity of the climate. The maximum air ventilation also reduces humidity level, thus enhancing the comfort of the users. SUNLIGHT Roof of bus shelter is built of metal very strong and resilient corrugated metal which can withstand extreme temperatures. Metal reflects radiant heat from the sun, minimizing midday heat gain. Polycarbonate on sliding door is able to reduce heat build up during hot days as well as having uv protection properties, this increasing thermal comfort of the bus shelter.
  • 32. Load is distributed throughout the bus shelter, it is supported by beams and columns in one direction. Uniform distribution of concentrated load is directed upon each pad footing. FLOOR SYSTEM : ONE-WAY SYSTEM Figure 7.2.1. 07.2 / STRUCTURAL ANALYSIS Formula : 3700 1700 > 2 Figure 7.2.2.
  • 33. IMPOSED LOAD/ LIVE LOAD Live load is the load carried by the secondary structural elements which will be transferred the primary structural elements.This includes non-permanent and temporary loads such as humans, animals and rain . STATIC LOAD/ DEAD LOAD Dead load refers to the weight of the permanent structural elements of the bus shelter. Force acting upon the structure is constant. It is transferred from the roof to the vertical columns , to the floor slab and to the foundation. 07.2 / STRUCTURAL ANALYSIS Figure 7.2.3. Figure 7.2.4.
  • 34. WIND LOAD Wind load refers to the force of the wind that acts on the bus shelter. The permeable wall of louvres (gaps between louvres) is designed to allow wind to pass through in and out of the structure.This allows the resistance to the strong wind and lateral forces to be increased, decreasing the chances of shear load PERMEABLE WALL The opening between the louvres of the wall encourages wind flow through the bus shelter. This allows the prevention of wind load trapped inside the bus shelter , in addition to promoting ventilation. 07.2 / STRUCTURAL ANALYSIS Figure 7.2.5. Figure 7.2.6.
  • 35. HORIZONTAL STRUCTURES VERTICAL STRUCTURES RIDGE ROOF BEAM FLOOR BEAM KING POST STRUT COLUMN COLUMN SKELETAL FRAME CONSTRUCTION The main construction elements in timber skeleton frame construction consist of vertical supports such as columns and horizontal beams. This supporting structure has developed from timber frame construction methods. 07.2 / STRUCTURAL ANALYSIS ROOF BEAM FLOOR BEAM Figure 7.2.7. Figure 7.2.8.
  • 37. 08.1 / LOAD TEST ROOF 2 books were placed on top of the roof to test the live loads acting upon the roof such as rain. Total Load: 6 kg Test Result :Successfully withstand the load FLOOR DECKING 3 books were placed on the timber floor decking to test the live loads imposed on the timber decking such as weight of users . Total Load : 9kg Test Result : Successfully withstand the load BENCH 2 books were placed on bench to test the live loads imposed by the users that sit on the bench. Total Load : 6kg Test Result : Successfully withstand the load
  • 39. 09.1 / CONCLUSION Through this project, we were able to gain a better understanding of the means to design a bus shelter structure while implying construction knowledge that we have learnt in class. Our bus shelter was designed with the combinations of cuboid and prism form to promote stability of the structure. Several considerations were taken to ensure the durability, buildability of structure as well as the safety and comfort of the users. Designs were adapted to suit the climatic factors of our country. Also, since the structures of our bus shelter are built of timber, we have learnt the importance of joints to ensure the efficiency of our bus shelter in terms of stability and strength.
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