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General Laboratory Safety
Training
Presented by Martina Schmeling
Adapted from UC Davis
Staying safe means that you…
• Read labels on containers of
chemicals
• Read Material Safety Data Sheets
(MSDS)
• Handle chemicals with care
• Use correct protective clothing and
equipment
• Remember emergency procedures
Chemical Labels
• Every container of chemicals is labeled
by the manufacturer.
• The label will tell you
– Name of chemical
– Name, address and emergency phone
number of manufacturer
– Physical and health hazards
– Precautionary measures
– First-aid instructions
– Proper handling/storage instructions
Health Hazards on
a Chemical Label
• Carcinogen
• Highly toxic agent
• Toxic agent
• Reproductive
hazard
• Irritant
• Corrosive
• Sensitizer
• Hepatotoxin
• Nephrotoxin
• Neurotoxin
Typical Precautionary Measures
on a Label
• Do not breathe vapors
• Use in well-ventilated areas
• Keep container closed when not in
use
• Avoid contact with skin
• Wash thoroughly with soap and
water after handling
• Keep away from sparks, heat, and
flame
• Do not store near combustible
materials
• Store in tightly closed container
• Remove and wash contaminated
clothing promptly
• Keep from contact with clothing and
other combustible materials
Common Signal Words
on Labels
• Danger – Can cause immediate
serious injury or death
• Warning – Can cause potentially
serious injury or death
• Caution – Can cause potentially
moderate injury
Special Symbols Used on Labels
Helps you recognize kind of hazard a chemical
could present if you are not careful
– Toxicity
– Corrosivity (acids and bases)
– Ignitability (flammable solvents and
certain solids)
– Reactivity (sodium and various water-
reactive reagents)
Color and Number Coded Label
Systems
3
24
Colors represent kind of hazard
• Red = fire
• Yellow = instability
• Blue = health
• black = specific hazard
& personal protection
Numbers show degree of hazard
• 0 = Minimal
• 1 = Slight
• 2 = Moderate
• 3 = Serious
• 4 = Severe
NFPA-type label
Color and Number Coded
Label Systems
NFPA-type labels
3
24
COR
Black = specific hazard
• OX = Oxidizer
• ACID = Acid
• ALK = Alkali
• COR = Corrosive
• W = Use no water
• Other symbols:
Material Safety Data Sheets
(MSDS)
Provides more detailed information about a chemical,
including
– Composition, information on ingredients (Section 2)
– Hazards identification (Section 3)
– First aid measures (Section 4)
– Accidental Release measures (Section 6)
– Handling and Storage (Section 7)
– Exposure controls, personal protection (Section 8)
– Stability and reactivity (Section 10)
– Toxicological information (Section 11)
MSDS (cont’d)
Hazards Identification
– Inhalation: Respiratory tract (lungs) through
inhalation
– Ingestion: Digestive tract through eating or smoking
with contaminated hands or in contaminated work
areas
– Absorption through the skin or eyes: Dermatitis or
damage to the liver, kidney, or other organ systems
– Injection: Percutaneous injection of a toxic substance
through the skin
MSDS (cont’d)
Specific possible health hazards:
– Acute poisoning (rapid assimilation of
substance, i.e., carbon monoxide)
– Chronic poisoning (prolonged exposure,
i.e., lead poisoning)
– Cumulative poisons (numerous chronic
exposures, i.e., heavy metals)
– Substances in combination (synergistic
effect, i.e., exposure to alcohol and
chlorinated solvents)
MSDS (cont’d)
Potential Health Effects
– Eye irritation
– Nausea
– Dizziness
– Skin rashes
– Headache
– Existing medical conditions possibly
aggravated by exposure
• Emergency/first-aid procedures to follow
• Accidental Release Measures
What to do if substance spills and leaks
How to correctly dispose of substance
Equipment/procedures for cleaning up
spills and leaks
MSDS (cont’d)
MSDS (cont’d)
Handling and Storage
– How to handle and store substance safely
– Any other precautions (i.e., grounding
containers during transfer of flammables)
MSDS (cont’d)
• Exposure Controls, Personal
Protection
Respirator
Gloves
Eye protection
Protective clothing
Ventilation
• Special work and hygiene practices
that should be followed
• Exposure Limits
 Threshold Limit Value (TLV)
TLV-C
TLV-STEL
TLV-TWA
Permissible Exposure Limit (PEL)
Recommended Exposure Limit (REL)
MSDS (cont’d)
• Toxicological Information
LC50: median lethal concentration by
inhalation in a single exposure over a
specified time period
LCLO: lowest reported LC50
LD50: median lethal concentration by a route
other than inhalation
MSDS (cont’d)
So, what is “highly toxic”?
• “Highly Toxic” is indicated by
– LD50  50 mg/kg body wt by ingestion to albino rats
each weighing between 200 to 300 gms
OR
– LD50  200 mg/kg by continuous contact for 24 hrs with
skin of albino rabbits each weighing between 2 and 3
kg
OR
– LC50  200 ppm of gas or vapor inhalation (or 2 mg/L of
mist, dust, or fumes) for one hour by albino rats each
weighing between 200 to 300 gms
How can an MSDS be
“Decoded”?
• See the glossary produced by CCOHS
http://ccinfoweb.ccohs.ca/help/msds/msdstermse.html
Handle Chemicals with Care
– Dispose of chemicals, broken glass, and
other waste in approved containers
– Clean up broken glass and spills immediately
– Keep the lab clean and neat
– Store incompatible chemicals in separate
storage areas
Chemical Storage
• Labs have established separate storage areas for
 Flammable and combustible organic liquids and solvents
 Acids
 Dry poisons, salts, and oxidizers
 Bases
• Chemicals are stored in
 Chemical storage cabinets
 Flammable storage refrigerators (No food)
 Chemical storage refrigerators/freezers (No food)
 On shelves with retaining barriers
Storage Fundamentals
• Identify incompatible chemicals – check the Material
Safety Data Sheet
• Isolate and separate incompatible materials
– Isolate by storing in another area or room
– Degree of isolation depends on quantities, chemical
properties and packaging
– Separate by storing in same area or room, but apart
from each other
Storage of Flammable and
Combustible Liquids
• Storage must not limit the use of
exits, stairways, or areas normally
used for the safe regress of
people
• Storage must be in:
• closed metal containers
inside a storage cabinet, or
• safety cans, or
• an inside storage room
Inside storage room
Storage Cabinets
• Not more than 60 gal of Class I
and/or Class II liquids, or not more
than 120 gal of Class III liquids
permitted in a cabinet
• Must be conspicuously labeled,
“Flammable - Keep Fire Away”
• Doors on metal cabinets must
have a three-point lock (top, side,
and bottom), and the door sill
must be raised at least 2 inches
above the bottom of the cabinet
Use correct protective clothing and equipment
• Eye Protection
 Safety glasses – flying particles, chemical splashes,
dust
 Splash goggles – corrosive liquids, solvents, powders
 Face Shields – high pressure systems
• Respiratory Protection – normally not needed at LUC
• Skin and Body Protection
 Gloves – see the MSDS
 Aprons and lab coats – strong acids and bases
 Shoes – always worn in lab, closed toe and closed
heel
• Hearing Protection – normally not needed at LUC
JLF 9/05 28
Storage Cabinets
• Not more than 60 gal of Class I
and/or Class II liquids, or not more
than 120 gal of Class III liquids
permitted in a cabinet
• Must be conspicuously labeled,
“Flammable - Keep Fire Away”
• Doors on metal cabinets must
have a three-point lock (top, side,
and bottom), and the door sill
must be raised at least 2 inches
above the bottom of the cabinet
Storage Cabinets
• Not more than 60 gal of Class I
and/or Class II liquids, or not more
than 120 gal of Class III liquids
permitted in a cabinet
• Must be conspicuously labeled,
“Flammable - Keep Fire Away”
• Doors on metal cabinets must
have a three-point lock (top, side,
and bottom), and the door sill
must be raised at least 2 inches
above the bottom of the cabinet
Do not
– Use damaged glassware
– Store chemicals near heat, sunlight, or other
substances with which they might react
– Store materials on floors or other places where
people could trip over them
– Leave equipment unattended when its operating
(unless it is designed to do so or you have an SOP)
– Put custodians and fellow workers in danger
If Overexposed to a Hazardous
Substance
• Get medical help immediately!
• Inform your lab supervisor
• Check MSDS for first-aid instructions.
• Some general guidelines are
• Eyes: Flush with water for 15 minutes
• Ingestion: Follow label and MSDS instructions
• Skin Contact: Stand under emergency shower and
remove contaminated clothing immediately
• Inhalation: Get to fresh air and get prompt medical
attention
Other Emergency Procedures
Fire: call 911, activate building fire alarm; safely use fire
extinguisher on small fires
Hazardous Chemical spill (over 1 pint): evacuate the
room; close door; call 911; consider evacuation of building
Emergencies can happen, so
• Avoid working alone in the lab
• Know where emergency phone numbers are posted
• Review MSDS
• Know where to go and what to do in an emergency
• Know the location of the closest safety showers,
eyewashes, and fire extinguishers
Chemical Hygiene Plan (CHP)
Outlines specific work practices for all work
involving hazardous substances in the lab
• Gives procedures to follow when working
with hazardous chemicals
• Provides details on how your chemical exposure
will be monitored and limited
• Assures that you have the right personal protective
equipment (PPE)
• Specifies that some hazardous tasks to be
approved in advance by the PI
Useful and helpful websites regarding safety:
http://www.luc.edu/environmentalservices/safety_information
.shtml
http://www.ilpi.com/safety/
http://www.chem.uky.edu/resources/stockroom/waste.html
http://www.uttyler.edu/safety/labwastemanual.pdf
http://www.cdc.gov/niosh/npg/
http://avogadro.chem.iastate.edu/MSDS/

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Lab Safety Training

  • 1. General Laboratory Safety Training Presented by Martina Schmeling Adapted from UC Davis
  • 2. Staying safe means that you… • Read labels on containers of chemicals • Read Material Safety Data Sheets (MSDS) • Handle chemicals with care • Use correct protective clothing and equipment • Remember emergency procedures
  • 3. Chemical Labels • Every container of chemicals is labeled by the manufacturer. • The label will tell you – Name of chemical – Name, address and emergency phone number of manufacturer – Physical and health hazards – Precautionary measures – First-aid instructions – Proper handling/storage instructions
  • 4. Health Hazards on a Chemical Label • Carcinogen • Highly toxic agent • Toxic agent • Reproductive hazard • Irritant • Corrosive • Sensitizer • Hepatotoxin • Nephrotoxin • Neurotoxin
  • 5. Typical Precautionary Measures on a Label • Do not breathe vapors • Use in well-ventilated areas • Keep container closed when not in use • Avoid contact with skin • Wash thoroughly with soap and water after handling
  • 6. • Keep away from sparks, heat, and flame • Do not store near combustible materials • Store in tightly closed container • Remove and wash contaminated clothing promptly • Keep from contact with clothing and other combustible materials
  • 7. Common Signal Words on Labels • Danger – Can cause immediate serious injury or death • Warning – Can cause potentially serious injury or death • Caution – Can cause potentially moderate injury
  • 8. Special Symbols Used on Labels Helps you recognize kind of hazard a chemical could present if you are not careful – Toxicity – Corrosivity (acids and bases) – Ignitability (flammable solvents and certain solids) – Reactivity (sodium and various water- reactive reagents)
  • 9. Color and Number Coded Label Systems 3 24 Colors represent kind of hazard • Red = fire • Yellow = instability • Blue = health • black = specific hazard & personal protection Numbers show degree of hazard • 0 = Minimal • 1 = Slight • 2 = Moderate • 3 = Serious • 4 = Severe NFPA-type label
  • 10. Color and Number Coded Label Systems NFPA-type labels 3 24 COR Black = specific hazard • OX = Oxidizer • ACID = Acid • ALK = Alkali • COR = Corrosive • W = Use no water • Other symbols:
  • 11. Material Safety Data Sheets (MSDS) Provides more detailed information about a chemical, including – Composition, information on ingredients (Section 2) – Hazards identification (Section 3) – First aid measures (Section 4) – Accidental Release measures (Section 6) – Handling and Storage (Section 7) – Exposure controls, personal protection (Section 8) – Stability and reactivity (Section 10) – Toxicological information (Section 11)
  • 12. MSDS (cont’d) Hazards Identification – Inhalation: Respiratory tract (lungs) through inhalation – Ingestion: Digestive tract through eating or smoking with contaminated hands or in contaminated work areas – Absorption through the skin or eyes: Dermatitis or damage to the liver, kidney, or other organ systems – Injection: Percutaneous injection of a toxic substance through the skin
  • 13. MSDS (cont’d) Specific possible health hazards: – Acute poisoning (rapid assimilation of substance, i.e., carbon monoxide) – Chronic poisoning (prolonged exposure, i.e., lead poisoning) – Cumulative poisons (numerous chronic exposures, i.e., heavy metals) – Substances in combination (synergistic effect, i.e., exposure to alcohol and chlorinated solvents)
  • 14. MSDS (cont’d) Potential Health Effects – Eye irritation – Nausea – Dizziness – Skin rashes – Headache – Existing medical conditions possibly aggravated by exposure
  • 15. • Emergency/first-aid procedures to follow • Accidental Release Measures What to do if substance spills and leaks How to correctly dispose of substance Equipment/procedures for cleaning up spills and leaks MSDS (cont’d)
  • 16. MSDS (cont’d) Handling and Storage – How to handle and store substance safely – Any other precautions (i.e., grounding containers during transfer of flammables)
  • 17. MSDS (cont’d) • Exposure Controls, Personal Protection Respirator Gloves Eye protection Protective clothing Ventilation • Special work and hygiene practices that should be followed
  • 18. • Exposure Limits  Threshold Limit Value (TLV) TLV-C TLV-STEL TLV-TWA Permissible Exposure Limit (PEL) Recommended Exposure Limit (REL) MSDS (cont’d)
  • 19. • Toxicological Information LC50: median lethal concentration by inhalation in a single exposure over a specified time period LCLO: lowest reported LC50 LD50: median lethal concentration by a route other than inhalation MSDS (cont’d)
  • 20. So, what is “highly toxic”? • “Highly Toxic” is indicated by – LD50  50 mg/kg body wt by ingestion to albino rats each weighing between 200 to 300 gms OR – LD50  200 mg/kg by continuous contact for 24 hrs with skin of albino rabbits each weighing between 2 and 3 kg OR – LC50  200 ppm of gas or vapor inhalation (or 2 mg/L of mist, dust, or fumes) for one hour by albino rats each weighing between 200 to 300 gms
  • 21. How can an MSDS be “Decoded”? • See the glossary produced by CCOHS http://ccinfoweb.ccohs.ca/help/msds/msdstermse.html
  • 22. Handle Chemicals with Care – Dispose of chemicals, broken glass, and other waste in approved containers – Clean up broken glass and spills immediately – Keep the lab clean and neat – Store incompatible chemicals in separate storage areas
  • 23. Chemical Storage • Labs have established separate storage areas for  Flammable and combustible organic liquids and solvents  Acids  Dry poisons, salts, and oxidizers  Bases • Chemicals are stored in  Chemical storage cabinets  Flammable storage refrigerators (No food)  Chemical storage refrigerators/freezers (No food)  On shelves with retaining barriers
  • 24. Storage Fundamentals • Identify incompatible chemicals – check the Material Safety Data Sheet • Isolate and separate incompatible materials – Isolate by storing in another area or room – Degree of isolation depends on quantities, chemical properties and packaging – Separate by storing in same area or room, but apart from each other
  • 25. Storage of Flammable and Combustible Liquids • Storage must not limit the use of exits, stairways, or areas normally used for the safe regress of people • Storage must be in: • closed metal containers inside a storage cabinet, or • safety cans, or • an inside storage room Inside storage room
  • 26. Storage Cabinets • Not more than 60 gal of Class I and/or Class II liquids, or not more than 120 gal of Class III liquids permitted in a cabinet • Must be conspicuously labeled, “Flammable - Keep Fire Away” • Doors on metal cabinets must have a three-point lock (top, side, and bottom), and the door sill must be raised at least 2 inches above the bottom of the cabinet
  • 27. Use correct protective clothing and equipment • Eye Protection  Safety glasses – flying particles, chemical splashes, dust  Splash goggles – corrosive liquids, solvents, powders  Face Shields – high pressure systems • Respiratory Protection – normally not needed at LUC • Skin and Body Protection  Gloves – see the MSDS  Aprons and lab coats – strong acids and bases  Shoes – always worn in lab, closed toe and closed heel • Hearing Protection – normally not needed at LUC
  • 28. JLF 9/05 28 Storage Cabinets • Not more than 60 gal of Class I and/or Class II liquids, or not more than 120 gal of Class III liquids permitted in a cabinet • Must be conspicuously labeled, “Flammable - Keep Fire Away” • Doors on metal cabinets must have a three-point lock (top, side, and bottom), and the door sill must be raised at least 2 inches above the bottom of the cabinet
  • 29. Storage Cabinets • Not more than 60 gal of Class I and/or Class II liquids, or not more than 120 gal of Class III liquids permitted in a cabinet • Must be conspicuously labeled, “Flammable - Keep Fire Away” • Doors on metal cabinets must have a three-point lock (top, side, and bottom), and the door sill must be raised at least 2 inches above the bottom of the cabinet
  • 30. Do not – Use damaged glassware – Store chemicals near heat, sunlight, or other substances with which they might react – Store materials on floors or other places where people could trip over them – Leave equipment unattended when its operating (unless it is designed to do so or you have an SOP) – Put custodians and fellow workers in danger
  • 31. If Overexposed to a Hazardous Substance • Get medical help immediately! • Inform your lab supervisor • Check MSDS for first-aid instructions. • Some general guidelines are • Eyes: Flush with water for 15 minutes • Ingestion: Follow label and MSDS instructions • Skin Contact: Stand under emergency shower and remove contaminated clothing immediately • Inhalation: Get to fresh air and get prompt medical attention
  • 32. Other Emergency Procedures Fire: call 911, activate building fire alarm; safely use fire extinguisher on small fires Hazardous Chemical spill (over 1 pint): evacuate the room; close door; call 911; consider evacuation of building
  • 33. Emergencies can happen, so • Avoid working alone in the lab • Know where emergency phone numbers are posted • Review MSDS • Know where to go and what to do in an emergency • Know the location of the closest safety showers, eyewashes, and fire extinguishers
  • 34. Chemical Hygiene Plan (CHP) Outlines specific work practices for all work involving hazardous substances in the lab • Gives procedures to follow when working with hazardous chemicals • Provides details on how your chemical exposure will be monitored and limited • Assures that you have the right personal protective equipment (PPE) • Specifies that some hazardous tasks to be approved in advance by the PI
  • 35. Useful and helpful websites regarding safety: http://www.luc.edu/environmentalservices/safety_information .shtml http://www.ilpi.com/safety/ http://www.chem.uky.edu/resources/stockroom/waste.html http://www.uttyler.edu/safety/labwastemanual.pdf http://www.cdc.gov/niosh/npg/ http://avogadro.chem.iastate.edu/MSDS/

Editor's Notes

  1. 1910.106(d)(5)(i) and (iii) In office occupancies, the inside storage room must not have a door that opens into that portion of the building used by the public.
  2. 1910.106(d)(3)(i) and (ii) and (ii)(a) Three-point lock on metal cabinet doors prevents buckling, which would expose contents to fire. Raised door sill contains leaks.
  3. 1910.106(d)(3)(i) and (ii) and (ii)(a) Three-point lock on metal cabinet doors prevents buckling, which would expose contents to fire. Raised door sill contains leaks.
  4. 1910.106(d)(3)(i) and (ii) and (ii)(a) Three-point lock on metal cabinet doors prevents buckling, which would expose contents to fire. Raised door sill contains leaks.