Sachpazis Costas: Geotechnical Engineering: A student's Perspective Introduction
BALAJI-2016
1. CURRICULAM VITAE
BALAJI RADHAKRISHNAN
QA/ QC INSPECTOR /ENGINEER/SUPERVISOR
Objective
Seeking professional assignments in Oil & Gas Construction, Operations and Maintenance with a reputed
organization as QA/QC Inspector/Engineer/Supervisor
Synopsis
A result oriented professional with +07 years of International exposure in oil & Gas field in Quality
Inspection Department.
Proven track record of Rotating Equipment Inspection, Piping Inspection, Structural and material
Inspections.
Aware of Saudi Aramco, SABIC and QP standards, operational policies, planning & implementing
effective control measures in the QA/QC Department.
Expertise in carbon steel, stainless steel, RTR and PVC piping installation as per required standards
and approved procedures.
Knowledge of preparing the Project QCP, Test Packages and methods of statements for different
activities.
Excellent written, communication, inter personal, liaison and problem solving skills with the ability to
work in multi-cultural environment.
Execute all meeting in QA/QC departments including weekly and monthly meeting and daily
inspection analysis.
Work experience of Saudi Aramco, MAADHEN, And SABIC Projects.
Saudi Aramco approved QA/QC Inspector for WELDING
Aware of QP standards and procedure.
Education
Bachelor’s degree in Mechanical Engineering, (NOV 2010)
Sasurie Engineering College – Anna University, Chennai, India.
Diploma In Mechanical Engineering,(April-2006)
Nandha polytechnic College –Erode, Tamil Nadu, India.
QA/QC Approvals
Approved QA/QC inspector (Welding) From SABIC Vide letter #9409C Site /KEMYA –TP/TN-160
Approved QA/QC inspector (Welding) From Maaden Vide letter #MD-DJ-DC-QM-0951
Approved QA/QC inspector (Welding And UG/AG-Piping Inspector)
Areas of Expertise
2. Work in all stages of project and have reasonable experience in all types of QA/QC Activities along with
construction. I Have experience from the Start of the project to pre- start up or commissioning stage.
Mechanical, Structural, Welding.
Controlling the fabrication of various spools fit-up and welding visual inspection.
Conduct the Weekly Quality tool box meeting with the Quality staff to the construction crews to
resolve the technical / Quality issues.
Planning and Monitoring of Welding Consumables, Preheating, Welding and Weld Visual Inspection,
PWHT, PMI Test as per the WPS, ITP.
Prepare Related Documents & co-ordinate with NDT.
Reviewing and Interpretation of Radiography Examination, UT,PT and MT
Co-ordinate with the client in all technically related issues and resolve the Quality / technical issues
by coordinating with the Concerned Disciplines.
Monitoring welder performance and conduct visual inspections of welds and repairs of welds in
accordance with company procedures and international codes of practice for pipes.
Inspection and Control of Welding consumables.
Updating daily NDT repair status and marking of repair at site.
Preparation of daily inspection reports.
Preparation of Test/Inspection reports/packages and storage of records.
Inspection of piping material, checking of heat treatment charts.
Witnessing and checking of Destructive testing, Nondestructive testing for spools.
Consumables identification checked against materials and test certification.
Mechanical, Piping, Plumbing, RTR,
Material Receiving
Gravity Test
Cutting & Fabrication
Erection of spools & Structure
Bolt Tightening
Bolt Tightening with hydra tight
Bolt Tensioning
Line checking
Hydro testing
Pneumatic Testing
Air blowing Procedure
Steam Blowing Procedure
Water Flushing Procedure
Chemical cleaning Procedure
Mechanical cleaning Procedure
Lay up Activities
Re-instatement
Leak Testing
Static Equipment
Rotating Equipment
3. Knowledge about Painting System
Training/Courses & Certificates
AWS-CWI Certification (CWI No : 13102711)
ISO Certification 9001:2008 QMS Lead Auditor
Liquid Penetrant Testing.(India)
Magnetic Particle Testing.(India)
Radiographic Testing.(India)
Ultrasonic Testing.(India)
Boiler erection and Certification work
Skills & Abilitie
Ability to work under stress and pressure
Ability to solve problems effectively and efficiently within organizations
Good Communication, inter-personal and team building skills
Sound reasoning ability with strong leadership and negotiation skills
Ability to work in a dynamic and ambiguous environment
Hard working, sincere, dedicated and very optimistic
Computer Skills: Operating systems-Windows 98, XP, Vista, Windows 7, Auto Cad.
MS Office Applications (Word, Excel, Power Point), Internet
QA/QC LEAD INSPECTOR
Review the scope of work and Project Standards.
Review and prepare Procedures of Piping and Inspection & Test Plan.
Prepare the two week ahead inspection Schedule.
Review the daily fit up inspection and spool installation report.
Review the daily activities of all QC inspectors.
Weekly QC tool Bo meeting with welders, Fabricators and Fitters in the Presence of Qc Manager.
Weekly QC meetings with all QC inspectors along with QC Manager.
Weekly quality meetings with SAPID and SAPMT.
Monitor all the NCR’s and LBE’s and discuss with particular QC inspector and SAPID for closing.
Assign different duties to all the QC Inspectors. Assign the duties to the Qa/Qc inspectors and provide
solution of all the problems which inspectors face at site.
Inspect materials delivered to site and ensures that verified materials conform to the
requirements.
Inspection of Static and Rotary equipment like Pressure Vessels, Columns, Pumps.
Review the hydro Test package related to Piping work
Resolve the quality issues with construction.
Acts as client representative during the construction, shutdown and onstream inspection of mining
and oil and gas refinery plant.
4. Conduct internal & external inspection to determine the physical condition of various piping and
equipment (Striper, furnace, separator, heat exchanger, absorber, cooling tower...etc.
Issue and prepare Non Comformance Report (NCR) and recommend all the necessary repair works to
done and item to be replaced from the outcome of inspection.
Conduct inspection of materials identification and traceability, welding works in piping, tanks, vessels,
structural steel at fabrication and erection. Monitor the welder’s performance and welding joint
history.With reference to project specification and codes such as ASME IX ;B31.3;B31.4; B31.8;B 31.1 .
Ensure required quality standards of piping and supervise all aspects of various field testing.
Familiar with many standards e.g. B31.3, B16.5, B16.47, B16.20, B16.21, ASME Section IX, SAES, SAEP,
sadara’s standards/Specification.
Ensure planning, monitoring and inspection of piping to ensure compliance with quality standards
and procedures.
Preparation/monitoring inspection schedules and responsible for the conformation of quality in
accordance with Quality control standards.
Ensure all piping elements that they are properly in the correct part of the piping system
Co-ordinate with construction staff for upgrade the work production in projects.
Handle outdoor emergency duties and plan to execute with committees.
Preparation of Hydro Test packages for the systems.
Impart appropriate training and demonstration to new workers in the department.
Pre-Commissioning activities I.e.
Work Experience (Total 07 years)
a. Client : Saudi Aramco project- Maaden Ammonia Project ,
Contractor : (Gulf Asia contract company) Daelim Company
Project : Manifa
Position : Lead QA/QC Inspector Welding
Duration : January 2016 to present
Job Responsibilities:
Inspection of welding consumable as per approved WPS.
To verify the required equipment for welding, like welding machine, baking equipment, welding torch
or holder, clamping, etc.
To inspect baking of low hydrogen electrodes and handling of consumables.
Witness of joint preheating, post heating and purging as required.
Witness the welding activities.
Inspection before, during and after welding.
Visual inspection of completed weld joints.
Verification of the calibration of welding equipment & inspection instruments.
Issuance of inspection reports and arranging client inspection and NDT as required.
Prepared by defect analyses reports & weld rejection summary weekly basis.
Reviewed by weekly welder repair rejection rate & tracer weld.
Coordinates with sub contractor for NDT activities like RT, PT, MT&UT
Preparation of welder performance and evaluation of percentage of repairs and maintaining NDT
records
Maintaining of all inspection reports and related documents in QA/QC department
5. Review of NDT reports and film interpretation
Welding inspection (surveillance checks before, during and after welding)
Maintain welding equipment parameter and consumables record as per the client
Inspection and verification as per the inspection proceed
Witnessing of NDT activities of contractors and company in house technicians
Visually inspecting the fit up & welded joints
Assign the duties to the QA/QC inspectors and provide solution of all the problems which inspectors
face at site.
Close the NCR’s, LBE’s and Keep the records.
Keep the records of RFI’s and close the RFI after the completion of activity
Daily meetings with the QA/QC inspectors and share the information and give them suggestions to
improve the quality.
Daily meetings with the construction and discuss the ideas to improve the work and quality.
Weekly meetings with
Weekly meetings with the clients and solve all the issues i.e. to close LBE’s, NCR’s etc.
Witnessed removal weld defects if any welding repair and witness NDT activities after execution of
repair.
b. Client : Sabic ( Kemya)
Contractor : Tecnicas Reunidas
Project : SAUDI ELASTOMER HALOBUTYL PROJECT 9409C
Duration : July 2014 to Augest 2015
Contractor : Nasser S. AL Hajri corporation
Position : Lead QA/QC Inspector (Welding and Piping)
Job responsibilities:
Responsible for performing the required inspection and documentation of mechanical/underground
piping in according to the required standards.
Witness/Inspection of hydro testing/gravity testing of piping system. Preparation of hydro
test/gravity test packages prior to hydro test/gravity test.
Checking piping installation as per inspection check list and according to the Saudi Aramco standards.
Tagging and labeling of all equipments valves, pipes and other accessories using P&ID and other
related drawings.
Preparing valves for witness/inspection of valve testing as per required standards.
Witness/inspection for valves testing as per API 598, API6D or required standards.
Inspection of joint fit-up preparation prior to full welding and pipe spool cleanliness before erection.
Inspection of the laminated joints of FRP Pipes as per manufacturer’s specifications.
Punch listing of line as per drawing requirements.
Responsible for implementing various fields testing of piping.
Responsible for the confirmation of quality as pr QC standards
Making as build isometric drawing as per actual site condition.
Administered the plumbing systems and issued notices to those found violating the laws.
Monitored all the work under construction and gave a completion certificate and permit if the work is
in accordance to the specifications.
Regulated the inspection process on a regular basis to evaluate the process to ensure there are no
hazardous materials in the facility
6. Assisted in resolving all plumbing installation complaints and prepared records of all its findings.
Scheduled the inspections for the plumbing systems and ensured that there are no violations.
Ensured that the construction process is in compliance with the fire codes in all residential as well as
the commercial buildings.
Studied and reviewed the construction documents and other technical specification prior to
conducting an inspection.
Updated the knowledge by being aware of all the new and existing code changes and inform the
authorities accordingly.
Coordinated with the governmental agencies and the public to ensure that customer service is
maintained at all times.
Maintained all records of the inspection process and any violations and recommendations provided
to improve the services.
Supervise the installation, repair and maintenance of water, plumbing and heating systems; maintain
records and files; prepare reports.
Plan, schedule and assign the activities of plumbers.
Supervise the installation and repair of hot and cold water, oil, steam or gas pipes and necessary
connections.
Prepare and analyze reports and charts concerning worker utilization and job time rates.
Establish work standards, production control, job priorities and preventative maintenance teams.
Make sketches for plumbing layouts and determine types and quantities of materials necessary.
Monitor plumbing shop and perform plumbing shop work and related jobs.
Assist skilled workers of related trades in general plumbing maintenance work.
Maintain logs for plumbing tools and equipment. Perform related work as required.
c. Client : Umm Wu AL Phosphate Project.
Contractor : Daelim Saudi Arabia Co. Ltd
Project : Auxiliary Boiler erection and Certification work
Duration : August 2015 TO December 2015
Company : Nasser S AL Hajri Corporation
Position : QC Supervisor welding and Piping (AG/UG)
Job responsibilities:
Review the scope of work and Project Standards.
Review and prepare Procedures of Piping and Inspection & Test Plan.
Prepare the two week ahead inspection Schedule.
Review the daily fit up inspection and spool installation report.
Review the daily activities of all QC inspectors.
Weekly QC tool Bo meeting with welders, Fabricators and Fitters in the Presence of Qc Manager.
Weekly QC meetings with all QC inspectors along with QC Manager.
Weekly quality meetings with SAPID and SAPMT.
Monitor all the NCR’s and LBE’s and discuss with particular QC inspector and SAPID for closing.
Assign different duties to all the QC Inspectors. Assign the duties to the Qa/Qc inspectors and provide
solution of all the problems which inspectors face at site.
Inspect materials delivered to site and ensures that verified materials conform to the
requirements.
Review the hydro Test package related to Piping work
7. Resolve the quality issues with construction.
Maintained records of all inspection process carried in both hard copies as well as electronic copy.
Carry out all aspect of quality control that piping fabrication is carried out by the construction in
accordance with the project procedure specification and compliance on the quality standard and
international code.
Knowledgeable and can interpret construction drawing related to the general piping plan
arrangement,
Isometrics drawings and P & ID’s.
d. Client : VSL INDIA (P)LTD ,
Contractor : SAM Engineering Co.
Project : IFSEL Power Plant Unit-2
Duration : February 2012 to April 2014
Position : QC piping UG
Job responsibilities:
Inspection of the laminated joints of FRP Pipes as per manufacturer’s specifications.
Punch listing of line as per drawing requirements.
Responsible for implementing various fields testing of piping.
Responsible for the confirmation of quality as per QC standards
Making as build isometric drawing as per actual site condition.
Administered the plumbing systems and issued notices to those found violating the laws.
Monitored all the work under construction and gave a completion certificate and permit if the work is
in accordance to the specifications.
Regulated the inspection process on a regular basis to evaluate the process to ensure there are no
hazardous materials in the facility.
Assisted in resolving all plumbing installation complaints and prepared records of all its findings.
Scheduled the inspections for the plumbing systems and ensured that there are no violations.
Ensured that the construction process is in compliance with the fire codes in all residential as well as
the commercial buildings
Studied and reviewed the construction documents and other technical specification prior to
conducting an inspection.
Updated the knowledge by being aware of all the new and existing code changes and inform the
authorities accordingly.
Coordinated with the governmental agencies and the public to ensure that customer service is
maintained at all times.
Maintained all records of the inspection process and any violations and recommendations provided
to improve the services.
Supervise the installation, repair and maintenance of water, plumbing and heating systems; maintain
records and files; prepare reports.
Plan, schedule and assign the activities of plumbers.
Supervise the installation and repair of hot and cold water, oil, steam or gas pipes and necessary
connections.
e. Shiradi Sai Industries,
Duration : January 2011 to December 2011
8. Position : Mechanical Engineer
Job and Responsibilities:
Responsible for performing the required inspection and documentation of piping in according to the
required standards.
Witness/Inspection of hydro testing of piping system. Preparation of hydro test/gravity test packages
prior to any test.
Checking piping installation as per inspection check list and according to the standards.
Tagging and labeling of all equipment’s valves, pipes and other accessories using P&ID and other
related drawings.
Witness/inspection for valve testing as per required standards.
Fabrication of Piping according to the isometric drawing.
Installation of piping according to the standards.
Manpower deployments.
Review of P& ID’s, Piping Plans and Isometric Drawings.
Review of Piping, Structural and Sectional Drawing.
Calculation of contractor supply material for Piping and structures.
Fabrication and Installation of Stainless Steel Piping related to low pressure (Process Water Piping).
Installation of Hanger supports and spring supports related to the jacketed Piping.
Involved in the inspection of piping equipment’s works such as Rotating, static and Miscellaneous
Equipment’s.
Involved in the inspection of piping equipment’s works such as preparation of Installation, Location,
Elevation and Leveling, coupling alignments and alignment of Mating Flange.
Execution, Construction and installation of network of Piping and its auxiliary fitting, electrical and
Instrument fitting concerned to Project at various locations.
Supervision of in-shop fabrication of pipe spools, Structural Steel supports etc
Personal Profile
Father’s Name : Radha Krishnan
Gender : Male
Marital Status : Un-Married
Languages Known : English, Telugu, Hindi, Tamil and Malayalam
Iqama No. : 2371824273
Nationality : INDIA
Declaration
I hereby declare that all the statements given above were correct to best of my knowledge.
YOUR’S SINCERELY