1. T. JAGAN
Mobile: 09789582626
E-Mail: jagant5542@gmail.com
 Seeking assignments in New Product Development & Maintenance, Design Engineering and Tool Room
Operations with an organization of high repute.
Summary
• A result oriented professional with nearly 13 years of rich experience in:
New Project Development Tool Room Operations Design Engineering
Process Improvement Resource Management Tool Maintenance
Vendor Development Client Relationship Management Team Management
• Gained outstanding success in designing & developing Tools, Jigs and Fixtures and preparing ISO & TS documents;
knowledge of 3c & 5s.
• Adept in managing operations involving resource planning, in-process inspection, maintenance, quality management,
team building, design & development and co-ordination with internal departments.
• Demonstrated excellence in planning, executing, managing and spearheading manufacturing operations for tool and
equipment; deft in organizing mould maintenance & correction and proving of mould & dies.
• Skilled in conducting 5s Audit, checking inventory stock, interacting & negotiating with all Material / Spare Parts
Suppliers for timely & cost effectively delivery of all items.
• Adroit in providing direction & motivation to the team for ensuring optimum performance in design & process related works.
• An effective communicator with excellent relationship building & interpersonal skills. Strong analytical, problem solving
& organizational abilities.
• An Effective Supporting, with Production Team for LEAN Manufacturing.
Organizational Experience
Growth Path:
 Since, Apr’04 SL Lumax, Irrungattukottai as Deputy Manager
 Apr’13-Apr’15 As Asst Manager
 Apr’11-Apr‘13 As Senior Engineer
 Apr’09-Apr‘11 As Engineer-Tool Room
 Apr’07-Apr’09 As Asst. Engineer
 Apr’04-Apr’07 As Junior Engineer
 Nov’02-Feb’04 CTM India, Chennai as Tool Maker
Key Result Areas:
• Leading a team of 30 employees in Control Departments.
• Facilitating new product development with key focus on QCD (Quality, Control & Delivery) and preparing process control
documents in accordance with TS 16949.
• Designing & developing Tools, Jigs and Fixtures, preparing process control documents like outline process chart, control
plan, work standards, work instruction, etc.
• Developing vendors for manufacturing technical equipment as per requirements & projects in hand keeping in view of
the company goals & targets.
• Implementing standard operating procedure / work instruction on shop floor for each operations.
• Handling hot runner System of Molds in good condition.
• Interacting with various departments for implementation of new products.
• Designing new tools and molds trail taking.
• Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and
work within the budget.
• Spearheading problem solving design and/or processing related issues during launch of activities.
• Responsible for rectifying & modifying work for Molds, Press tools, Jigs and Fixtures, troubleshooting in moulds & press
tools and monitoring Mold & Tool Life.

2. • Providing troubleshooting in Hot Runner Mould & cut off nozzle gat (Hot runner) molds.
• Involved in training scheduling for Polishing of Mold & Sand Blasting on damage textured.
• Coordinating with Manufacturing & Quality Control Department as needed or requested (Problem solving activities,
troubleshooting issues, implementing new changes or systems) for products currently in production.
• Handling maintenance of mold checklist for incoming and outgoing molds and mold warehouse management.
• Mapping client’s requirement, identifying improvement areas & implementing measures to maximize satisfaction levels.
• Ensuring continuous interaction with customers to make sure that area of concern can be worked upon for improved
service levels; managing customer centric operations and ensuring customer satisfaction by achieving delivery timelines
and service quality norms.
Notable Achievements:
• Stellar role in reducing:
o Main mold down time from 12% to 2% through Mini Mold Maintenance (MMM) preparation.
o Mould & press tool downtime from 06% to 0.25% through standardizing tool drawings.
o Lens mould rejection from 12% to 1.5% by introducing polishing method at frequent intervals.
o Yield Loss Press tool from 15 Pieces/ Sheet to 25 Components/Sheet by introducing reverse feeding method.
• Instrumental in following MTTR with Mold Repairers.
• Holds the distinction of implementing Hot Runner End Kit Connector Markings and Label per Zone for troubleshooting
purposes.
• Credit of introducing Fool Proof System for part missing and marking lot numbers to all Lamp Assembly Jigs.
• Achieved KPI on 2013 & 2014 by means of improving breakdown, preventive maintenance & mould development compliances
Trainings
• Attended:
o Safety First-Duty Next Seminar
o Trained on Firefighting Operations such as Handling Methods of Different Types of Fire Extinguishers on Emergency
Situation and Participated in Mock Drills
o Safety Supervisor Training Program.
o Several Shop Floor Trainings & on the Job Training Programs
o ISO/TS 16949:2009 Internal Auditor Training (Automotive Sector)
Education
Pursuing B.Tech. (MACH) from Institution of Mechanical Engineers, Mumbai, IME
2002 Diploma in Plastic Mold Making Technology from CIPET, Chennai with ‘A’ Grade
Certification
• National Trade Certificate in Fitter from Tamizhaga ITI, Vellore in 1998 with 86%
IT Skills
Office Automation: MS Office 2000
Design: AutoCAD 2008.UG NX5 & CATIA V5R19
Browsers: IE 4.0 & Netscape 4.0
Personal Details
Date of Birth: 20th
January. 1981
Languages Known: English & Tamil
Address: Flat No,43 F2,Sunder Nagar,
Poonthamalle, Chennai 650056.
Passport Details: K5052039 at Chennai.

3. My Attitude
Love teamwork with confident belief in my sincerity and integrity. Being scientific humanist. I am always anxious to
learn something new in various technical fields.
Place: Chennai.
Date: T. JAGAN
+9789582626