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WHAT IS POST-TENSIONING?
                        OVERVIEW                                                ADVANTAGES/APPLICATIONS
Post-tensioning is a method of reinforcing (strengthening)          In building construction, post-tensioning allows longer clear
concrete or other materials with high-strength steel strands        spans, thinner slabs, fewer beams and more slender, dramat-
or bars, typically referred to as tendons. Post-tensioning          ic elements. Thinner slabs mean less concrete is required; in
applications include office and apartment buildings,                addition it means a lower overall building height for the same
parking structures, slabs-on-ground, bridges, sports                floor-to-floor height. Post-tensioning allows a significant
stadiums, rock and soil anchors, and water-tanks. In many           reduction in building weight versus a conventional concrete
cases, post-tensioning allows construction, which would             building with the same number of floors. This reduces the
otherwise be impossible due to either site constraints or           foundation load and can be a major advantage in seismic
architectural requirements.                                         areas. A lower building height can also translate to
                                                                    considerable savings in mechanical systems and façade costs.
Although post-tensioning systems require specialized
knowledge and expertise to manufacture, fabricate,                  There are post-tensioning applications in almost all facets of
assemble and install, the concept is easy to explain. Imagine       constructions. In areas where there are expansive clays or
a series of wooden blocks with holes drilled through them,          soils with low bearing capacity, post-tensioned slabs-
into which a rubber band is threaded like a necklace. If one        on-ground and mat foundations reduce problems with
holds the ends of the rubber band loosely, the blocks will sag.     cracking and differential settlement. Post-tensioning is the
Post-tensioning is demonstrated by placing wing nuts on             system of choice for parking structures since it allows a high
either end of the rubber band and winding the rubber band           degree of flexibility in the column layout, span lengths and
so that the blocks are held tightly together. (Pushing them         ramp configurations. In stadiums, post-tensioning allows
together is the same as putting them under compression.) If         long clear spans and very creative architecture. Post-
one holds the ends of the screws after winding, the blocks          tensioning permits extremely long-spans bridges to be
will remain straight or will only sag slightly. The tightened       constructed without the use of temporary intermediate
rubber band is comparable to a post-tensioning tendon,              supports. This minimizes the impact on the environment
which has been stretched by hydraulic jacks and is held in          and avoids disruption to water or road traffic below. Post-
place by wedge-type anchoring devices.                              tensioning also allows bridges to be built to very demanding
                                                                    geometry requirements, including complex curves, variable
                         BENEFITS                                   superelevation and significant grade changes. Post-tensioned
To fully appreciate the benefits of post-tensioning in              rock and soil anchors are used in tunneling, slope
building, bridge and slab-on-grade construction, it is              stabilization and as tie-backs for excavations. Post-tensioning
helpful to know a little bit about concrete. Concrete is very       is also the preferred reinforcing system when it comes to
strong in compression but weak in tension, (i.e. it will crack      construction of water tight structures such as water-tanks.
when forces act to pull it apart). In conventional
concrete construction, if a load (i.e. the cars in a parking                            TERMINOLOGY
garage) is applied to a slab or beam, the slab or beam will         A post-tensioning "tendon" is defined as a complete
tend to deflect or sag. This deflection will cause the              assembly consisting of the anchorages, the prestressing
bottom of the beam to elongate slightly; even a slight              strand or bar, the sheathing or duct and any grout or
elongation is enough to cause tensile forces and cracking.          corrosion-inhibiting coating (grease) surrounding the
Steel reinforcing bars (“rebar”) are typically embedded in the      prestressing steel. There are two main types of post-
concrete as tensile reinforcement. Rebar is what is called          tensioning: bonded (grouted) and unbonded.
“passive”reinforcement however; it does not carry any force
                                                                    An unbonded tendon is one in which the prestressing steel is
until the concrete has already deflected enough to crack.
                                                                    not actually bonded to the concrete, which surrounds it and
Post-tensioning on the other hand is considered “active”
                                                                    its compressive force is transferred to the concrete by its
reinforcing. Because it is prestressed, the steel is effective as
                                                                    anchorages only.        The most common unbonded
reinforcement even though the concrete may not be cracked.
                                                                    systems are monostrand (single strand) tendons which are
Post-tensioned structures can be designed to have minimal
                                                                    used in slabs and beams for buildings, parking structures and
deflection and cracking, even under full load.

                                                                                                                     February 2000
slabs-on-ground. A monostrand tendon consists of a                                         CONSTRUCTION
seven-wire strand that is coated with a corrosion-inhibiting         In building and slab-on-ground construction, unbonded
grease and encased in an extruded plastic protective                 tendons are typically prefabricated at a plant and delivered to
sheathing. The anchorage consists of an iron casting in              the construction site, ready to install. The tendons are laid
which the strand is gripped by a conical, two-piece wedge.           out in the forms in accordance with installation
Bonded systems are more commonly used in bridges, both in            drawings that indicate how they are to be spaced, what their
the superstructure (the roadway) and in cable-stayed bridges,        profile (height above the form) should be, and where they are
the cable-stays. In buildings they are typically only used in        to be stressed. After the concrete is placed and has reached
heavily loaded beams such as transfer girders and landscaped         its required strength, usually between 3000 and 4500 psi
plaza decks where the large number of strands required               (“pounds per square inch”), the tendons are stressed
makes them more economical. In bonded strand systems,                (elongated) and anchored. The tendons, like rubber bands,
two or more strands are inserted into a metal or plastic duct        want to return to their original length but are prevented from
that is embedded in the concrete. The strands are stressed           doing so by the anchorages. The fact the tendons are kept in
with a large, multi-strand jack and anchored in a common             a permanently stressed (elongated) state causes a compressive
anchorage device. The duct is then filled with a cementitious        force to act on the concrete. This precompression which
grout, which provides corrosion protection to the strand and         results from post-tensioning counterbalances the tensile
bonds the tendon to the concrete surrounding the duct.               forces created by subsequent applied loading (cars, people,
                                                                     the weight of the beam itself when the shoring is removed).
Rock and soil anchors are also bonded systems but the                This significantly increases the load-carrying capacity of the
construction sequence is somewhat different. Typically a             concrete. Another advantage of post-tensioning is that
cased hole is drilled into the side of the excavation, hillside or   beams and slabs can be continuous, (i.e. a single beam can
tunnel wall. A tendon is inserted into the casing and then the       run continuously from one end of the building to the other).
casing is grouted. Once the grout has reached sufficient             Structurally, this is much more efficient than having a beam
strength, the tendon is stressed. In slope and tunnel wall           that just goes from one column to the adjacent column.
stabilization, the anchors hold loose soil and rock together; in
excavations they hold the wood lagging and steel piles in            Since post-tensioned concrete is cast in place at the job site,
place.                                                               there is almost no limit to the shapes that can be formed.
                                                                     Curved facades, arches and complicated slab edge layouts are
               CRITICAL ELEMENTS                                     often a trademark of post-tensioned concrete structures.
There are several critical elements in a post-tensioning             Post-tensioning has been used to advantage in a number of
system. In unbonded construction, the plastic sheathing acts         very aesthetically designed bridges.
as a bond breaker between the concrete and the prestressing
strands and provides protection against damage by                       ENSURING POST-TENSIONING’S FUTURE
mechanical handling. It also serves as a barrier, which              The amount of post-tensioning strand sold has almost
prevents moisture and chemicals from reaching the strand.            doubled in the last ten years and the post-tensioning industry
Similarly, the strand coating material reduces friction              is continuing to grow rapidly. To ensure quality construction,
between the strand and the plastic sheathing and also                the Post-Tensioning Institute (PTI) has implemented both a
provides protection against corrosion.                               Plant Certification Program and a Field Personnel
                                                                     Certification Training Course. By specifying that the plant
Anchorages are another critical element, particularly in             and the installers be PTI certified, engineers can ensure the
unbonded systems. After the concrete has cured and                   level of quality that the owner will expect. PTI also publish-
obtained the necessary strength, the wedges are inserted             es technical documents and reference manuals covering
inside the anchor casting and the strand is stressed. When           various aspects of post-tensioned design and construction.
the jack releases the strand, the strand retracts slightly and
pulls the wedges into the anchor, creating a tight lock on the       To find out more about post-tensioning, contact the
strand. The wedges thus maintain the applied force in the            Post-Tensioning Institute or visit our Web site at:
tendon and transfer it to the surrounding concrete. For              www.post-tensioning.org.
added protection in corrosive environments, the anchorages
and exposed strand tails can be covered with a housing and                                                1717 W. Northern Ave., Ste.114
cap.                                                                                                                Phoenix, AZ 85021
                                                                                                                     Tel: 602-870-7540
                                                                                                                   FAX: 602-870-7541

WHAT IS POST-TENSIONING?                                                                                                February 2000

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What Is Post Tensioning

  • 1. WHAT IS POST-TENSIONING? OVERVIEW ADVANTAGES/APPLICATIONS Post-tensioning is a method of reinforcing (strengthening) In building construction, post-tensioning allows longer clear concrete or other materials with high-strength steel strands spans, thinner slabs, fewer beams and more slender, dramat- or bars, typically referred to as tendons. Post-tensioning ic elements. Thinner slabs mean less concrete is required; in applications include office and apartment buildings, addition it means a lower overall building height for the same parking structures, slabs-on-ground, bridges, sports floor-to-floor height. Post-tensioning allows a significant stadiums, rock and soil anchors, and water-tanks. In many reduction in building weight versus a conventional concrete cases, post-tensioning allows construction, which would building with the same number of floors. This reduces the otherwise be impossible due to either site constraints or foundation load and can be a major advantage in seismic architectural requirements. areas. A lower building height can also translate to considerable savings in mechanical systems and façade costs. Although post-tensioning systems require specialized knowledge and expertise to manufacture, fabricate, There are post-tensioning applications in almost all facets of assemble and install, the concept is easy to explain. Imagine constructions. In areas where there are expansive clays or a series of wooden blocks with holes drilled through them, soils with low bearing capacity, post-tensioned slabs- into which a rubber band is threaded like a necklace. If one on-ground and mat foundations reduce problems with holds the ends of the rubber band loosely, the blocks will sag. cracking and differential settlement. Post-tensioning is the Post-tensioning is demonstrated by placing wing nuts on system of choice for parking structures since it allows a high either end of the rubber band and winding the rubber band degree of flexibility in the column layout, span lengths and so that the blocks are held tightly together. (Pushing them ramp configurations. In stadiums, post-tensioning allows together is the same as putting them under compression.) If long clear spans and very creative architecture. Post- one holds the ends of the screws after winding, the blocks tensioning permits extremely long-spans bridges to be will remain straight or will only sag slightly. The tightened constructed without the use of temporary intermediate rubber band is comparable to a post-tensioning tendon, supports. This minimizes the impact on the environment which has been stretched by hydraulic jacks and is held in and avoids disruption to water or road traffic below. Post- place by wedge-type anchoring devices. tensioning also allows bridges to be built to very demanding geometry requirements, including complex curves, variable BENEFITS superelevation and significant grade changes. Post-tensioned To fully appreciate the benefits of post-tensioning in rock and soil anchors are used in tunneling, slope building, bridge and slab-on-grade construction, it is stabilization and as tie-backs for excavations. Post-tensioning helpful to know a little bit about concrete. Concrete is very is also the preferred reinforcing system when it comes to strong in compression but weak in tension, (i.e. it will crack construction of water tight structures such as water-tanks. when forces act to pull it apart). In conventional concrete construction, if a load (i.e. the cars in a parking TERMINOLOGY garage) is applied to a slab or beam, the slab or beam will A post-tensioning "tendon" is defined as a complete tend to deflect or sag. This deflection will cause the assembly consisting of the anchorages, the prestressing bottom of the beam to elongate slightly; even a slight strand or bar, the sheathing or duct and any grout or elongation is enough to cause tensile forces and cracking. corrosion-inhibiting coating (grease) surrounding the Steel reinforcing bars (“rebar”) are typically embedded in the prestressing steel. There are two main types of post- concrete as tensile reinforcement. Rebar is what is called tensioning: bonded (grouted) and unbonded. “passive”reinforcement however; it does not carry any force An unbonded tendon is one in which the prestressing steel is until the concrete has already deflected enough to crack. not actually bonded to the concrete, which surrounds it and Post-tensioning on the other hand is considered “active” its compressive force is transferred to the concrete by its reinforcing. Because it is prestressed, the steel is effective as anchorages only. The most common unbonded reinforcement even though the concrete may not be cracked. systems are monostrand (single strand) tendons which are Post-tensioned structures can be designed to have minimal used in slabs and beams for buildings, parking structures and deflection and cracking, even under full load. February 2000
  • 2. slabs-on-ground. A monostrand tendon consists of a CONSTRUCTION seven-wire strand that is coated with a corrosion-inhibiting In building and slab-on-ground construction, unbonded grease and encased in an extruded plastic protective tendons are typically prefabricated at a plant and delivered to sheathing. The anchorage consists of an iron casting in the construction site, ready to install. The tendons are laid which the strand is gripped by a conical, two-piece wedge. out in the forms in accordance with installation Bonded systems are more commonly used in bridges, both in drawings that indicate how they are to be spaced, what their the superstructure (the roadway) and in cable-stayed bridges, profile (height above the form) should be, and where they are the cable-stays. In buildings they are typically only used in to be stressed. After the concrete is placed and has reached heavily loaded beams such as transfer girders and landscaped its required strength, usually between 3000 and 4500 psi plaza decks where the large number of strands required (“pounds per square inch”), the tendons are stressed makes them more economical. In bonded strand systems, (elongated) and anchored. The tendons, like rubber bands, two or more strands are inserted into a metal or plastic duct want to return to their original length but are prevented from that is embedded in the concrete. The strands are stressed doing so by the anchorages. The fact the tendons are kept in with a large, multi-strand jack and anchored in a common a permanently stressed (elongated) state causes a compressive anchorage device. The duct is then filled with a cementitious force to act on the concrete. This precompression which grout, which provides corrosion protection to the strand and results from post-tensioning counterbalances the tensile bonds the tendon to the concrete surrounding the duct. forces created by subsequent applied loading (cars, people, the weight of the beam itself when the shoring is removed). Rock and soil anchors are also bonded systems but the This significantly increases the load-carrying capacity of the construction sequence is somewhat different. Typically a concrete. Another advantage of post-tensioning is that cased hole is drilled into the side of the excavation, hillside or beams and slabs can be continuous, (i.e. a single beam can tunnel wall. A tendon is inserted into the casing and then the run continuously from one end of the building to the other). casing is grouted. Once the grout has reached sufficient Structurally, this is much more efficient than having a beam strength, the tendon is stressed. In slope and tunnel wall that just goes from one column to the adjacent column. stabilization, the anchors hold loose soil and rock together; in excavations they hold the wood lagging and steel piles in Since post-tensioned concrete is cast in place at the job site, place. there is almost no limit to the shapes that can be formed. Curved facades, arches and complicated slab edge layouts are CRITICAL ELEMENTS often a trademark of post-tensioned concrete structures. There are several critical elements in a post-tensioning Post-tensioning has been used to advantage in a number of system. In unbonded construction, the plastic sheathing acts very aesthetically designed bridges. as a bond breaker between the concrete and the prestressing strands and provides protection against damage by ENSURING POST-TENSIONING’S FUTURE mechanical handling. It also serves as a barrier, which The amount of post-tensioning strand sold has almost prevents moisture and chemicals from reaching the strand. doubled in the last ten years and the post-tensioning industry Similarly, the strand coating material reduces friction is continuing to grow rapidly. To ensure quality construction, between the strand and the plastic sheathing and also the Post-Tensioning Institute (PTI) has implemented both a provides protection against corrosion. Plant Certification Program and a Field Personnel Certification Training Course. By specifying that the plant Anchorages are another critical element, particularly in and the installers be PTI certified, engineers can ensure the unbonded systems. After the concrete has cured and level of quality that the owner will expect. PTI also publish- obtained the necessary strength, the wedges are inserted es technical documents and reference manuals covering inside the anchor casting and the strand is stressed. When various aspects of post-tensioned design and construction. the jack releases the strand, the strand retracts slightly and pulls the wedges into the anchor, creating a tight lock on the To find out more about post-tensioning, contact the strand. The wedges thus maintain the applied force in the Post-Tensioning Institute or visit our Web site at: tendon and transfer it to the surrounding concrete. For www.post-tensioning.org. added protection in corrosive environments, the anchorages and exposed strand tails can be covered with a housing and 1717 W. Northern Ave., Ste.114 cap. Phoenix, AZ 85021 Tel: 602-870-7540 FAX: 602-870-7541 WHAT IS POST-TENSIONING? February 2000